Patents Assigned to Pechiney Rhenalu
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Patent number: 6517646Abstract: A method for manufacturing aluminum alloy strips with a thickness less than or equal to 12 &mgr;m, by obtaining an alloy with composition (weight %): Si:0.15-0.40; Fe: 1.10-1.70; Mg<0.02; Mn:0.30-0.50; other elements <0.05 each and total <0.15; remainder aluminum; continuously casting between rolls a strip of this alloy with a thickness between 2 and 10 mm; homogenizing this strip at a temperature between 450 and 620° C. with a duration between 8 and 40 hrs; cold-rolling of the homogenized strip; intermediate annealing of this cold-rolled strip to a temperature between 200 and 400° C., and with a duration between 8 and 15 hrs; cold-rolling of the annealed strip up to the final thickness less than or equal to 12 &mgr;m; and final annealing of the strip at a temperature between 200 and 300° C., with a duration of at least 50 hrs. The method is notably applied to the manufacturing of strips for aseptic food packages of the brick type.Type: GrantFiled: August 13, 2001Date of Patent: February 11, 2003Assignee: Pechiney RhenaluInventors: Philippe Tavernier, Jacques Gagniere, Herve Gehanno, Sylvain Henry, Regine Debreux, Bruno Chenal
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Patent number: 6471793Abstract: Thin foil of refined aluminum for the manufacture of anodes for electrolytic capacitors, the foil being formed of aluminum of a purity greater than 99.9% by weight and at least one of the elements Pb, B and In with an average total content of these elements of between 0.1 and 10 ppm by weight. The elements are distributed in a surface zone of the foil at a depth of 0.1 &mgr;m, such that a signal current obtained by ionic analysis has a dispersion ratio (Imax−Imin)/Iaverage of less than 5.Type: GrantFiled: February 14, 2000Date of Patent: October 29, 2002Assignee: Pechiney RhenaluInventor: Jean-Remi Butruille
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Patent number: 6454832Abstract: A manufacturing process for an intermediate product made of a predetermined 7000 series alloy having a target content of at least one first anti-recrystallizing element Z1 selected from the group consisting of Zr and Cr. This process enables effective recycling of scrap, particularly machining scrap made of 7000 series alloys, in the manufacture of intermediated products with high added value.Type: GrantFiled: November 13, 2000Date of Patent: September 24, 2002Assignee: Pechiney RhenaluInventors: Jean-Francois Verdier, Michel Leroy, Laurent Calaque
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Patent number: 6451453Abstract: Strip or drawn tube for the manufacture of a brazed heat exchanger, formed from an aluminum alloy containing Si, Cu and Mn, with optional amounts of Mg, Fe, Zn and Ti, where Fe≦Si, and Cu+Mg>0.4. In the form of a strip, the alloy may be coated on one or both surfaces with an aluminum brazing alloy.Type: GrantFiled: July 20, 2000Date of Patent: September 17, 2002Assignee: Pechiney RhenaluInventors: Jean-Claude Kucza, Ravi Shahani, Bruce Morere, Jean-Luc Hoffmann
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Patent number: 6444059Abstract: Rolled or extruded products for welded constructions are made of an aluminum-magnesium-manganese type aluminum alloy, consisting essentially of, by weight: 3.0<Mg<5.0 0.5<Mn<1.0 Fe<0.25 Si<0.25 Zn<0.40 Cr<0.25 Cu<0.20 Ti<0.20 Zr<0.20 The product has a volumetric fraction of Mn containing dispersoids grater than 1.2%.Type: GrantFiled: July 25, 1997Date of Patent: September 3, 2002Assignee: Pechiney RhenaluInventors: Guy-Michel Raynaud, Jean-Luc Hoffmann, Laurent Cottignies, Georges Pillet
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Publication number: 20020084056Abstract: A process for manufacturing a strip of aluminum alloy having high surface homogeneity with an upper side showing after a 1 &mgr;m thick sulphur anodic treatment, an optical roughness value SN measured on three 5 cm longitudinal sections and three 5 cm transverse sections, such that its mean variation on each section, defined by the ratio: (Maximum SN−minimum SN)/Mean SN is less than 20%, and the difference &Dgr;SN=SN max−SN min is less than 20. The strip is manufactured by continuous casting between two cooled rolls from a casting tank containing the liquid metal connected to an injector, and feeding the liquid metal into the gap between the two rolls. The injector has an upper lip recessed by at least 2 mm with reference to a lower lip of the injector.Type: ApplicationFiled: December 13, 2001Publication date: July 4, 2002Applicant: PECHINEY RHENALUInventors: Jean-Luc Hoffmann, Pierre-Yves Menet, Klaus Maiwald, Regine Debreux, Martin-Peter Schmidt, Yves Scelles
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Publication number: 20020011289Abstract: The object of the invention is a rolled, forged or extruded aluminum alloy product more than 12 mm thick, heat treated by solutionizing, quenching and artificial aging, with a microstructure characterized by the following parameters:Type: ApplicationFiled: May 16, 2001Publication date: January 31, 2002Applicant: PECHINEY RHENALUInventor: Timothy Warner
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Patent number: 6331269Abstract: An inert vessel for treating an oxidizable liquid metal includes a vessel body and a lid mounted thereon with bearing surfaces at a junction therebetween, the body and lid each including a metal wall having an inner face coated with a refractory lining. The vessel further includes movable auxiliary equipment passing through the lid, and optionally the body, with the vessel body including inlet and outlet means for the liquid metal and external atmosphere. An inflatable seal is disposed between the lid and the vessel body housed in a peripheral receptacle, the peripheral receptacle including at least one wall which is an extension of the lid, and at least one other wall which is an extension of the vessel body, the seal when inflated directly contacting the wall which is the extension of the lid and the wall which is the extension of the vessel body, and being directly adjacent the vessel body adjacent the junction.Type: GrantFiled: March 15, 2000Date of Patent: December 18, 2001Assignees: Aluminium Pechiney, Pechiney RhenaluInventor: Jacques Moriceau
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Patent number: 6315842Abstract: A mold for plastics made of a rolled, extruded or forged AlZnMgCu aluminum alloy product >60 mm thick, and having a composition including, in weight %: 5.7 < Zn < 8.7 1.7 < Mg < 2.5 1.2 < Cu < 2.2 Fe < 0.14 Si < 0.11 0.05 < Zr < 0.15 Mn < 0.02 Cr < 0.02 with Cu+Mg<4.1 and Mg>Cu, other elements<0.05 each and<0.10 in total, the product being treated by solution heat treating, quenching and aging to a T6 temper.Type: GrantFiled: January 19, 2000Date of Patent: November 13, 2001Assignee: Pechiney RhenaluInventors: Ravi Shahani, Jean-Francois Verdier, Phlilippe Lassince, Guy-Michel Raynaud, Christophe Sigli, Pierre Sainfort
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Patent number: 6293990Abstract: A manufacturing process for an intermediate product made of a predetermined 7000 series alloy having a target content of at least one first anti-recrystallizing element Z1 selected from the group consisting of Zr and Cr. The product is produced by the steps of: a) supplying machining scrap including at least one second 7000 series alloy having a target content of at least one second anti-recrystallizing element Z2 selected from the group consisting of Zr and Cr, in an amount greater than a maximum accepted content of Z2 in the predetermined alloy; b) conducting at least one refining step of said scrap to reduce the amount of Z2 to a value below the maximum accepted content of Z2 in the predetermined alloy; c) producing a batch of liquid metal having nominal composition, in part or in whole, from the refined scrap; and d) forming the product by casting the liquid metal.Type: GrantFiled: January 10, 2000Date of Patent: September 25, 2001Assignee: Pechiney RhenaluInventors: Jean-Francois Verdier, Michel Leroy, Laurent Calaque
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Patent number: 6216521Abstract: Process for improving planeness of a metal sheet, in which the sheet is stretched between two jaws for a period of time, applying a controlled permanent elongation of greater than 0.5%. Transverse pressure is applied on at least one face of the sheet during at least part of the period time during which stretching is applied with at least one longitudinally movable roll, or with a metal bar clamped to an opposite face of the sheet.Type: GrantFiled: July 23, 1999Date of Patent: April 17, 2001Assignee: Pechiney RhenaluInventors: Fabrice Heymes, Michel Garbil, Vincent Hochenedel
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Patent number: 6193818Abstract: Process for forming an aluminum alloy strip, including the steps of a) obtaining an aluminum alloy consisting essentially of, by weight, 0.5 to 13% Si, 0 to 2% Mg, 0 to 2% Cu, 0 to 1% Mn, 0 to 2% Fe, other elements less than 0.5% each and less than 2% total, and remainder Al; and b) continuously casting the aluminum alloy between twin cooled rolls having a force applied thereto, to obtain a cast strip of thickness between 1.5 and 5 mm, and optionally cold rolling the cast strip. The force applied to the rolls is maintained below an amount represented by a straight line between a point A and a point B on a graph of specific applied force (y-axis) vs. cast width (x-axis), where point A is (1.5 mm, 750 tons/meter at cast width) and point B is (5 mm, 500 tons/meter of cast width).Type: GrantFiled: June 11, 1998Date of Patent: February 27, 2001Assignee: Pechiney RhenaluInventors: Jean-Marc Legresy, Herve Gehanno, Martin Peter Schmidt, Pierre Yves Menet, Philippe Jarry
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Patent number: 6077363Abstract: A metal sheet with a total thickness >0.5 mm comprising an AlCuMg aluminum alloy consisting essentially of Al and, in percent by weight:______________________________________ 3.5 < Cu < 5.0 1.0 < Mg < 2.0 Si < 0.25 Fe < 0.25 Mn < 0.55 ______________________________________all other elements: <0.25with 0<Mn-2Fe<0.2,optionally plated with another aluminum alloy with the thickness of the plating being no more than 12% of the total thickness of the sheet, the sheet having a recrystallization rate >50% at all points and a deviation in recrystallization rate between surface and mid-thickness <35%, the sheet having in the quenched and stretched state or in the quenched, stretched and annealed state, a deflection after machining to mid-thickness of a bar resting on two distant supports with a length l such that:fe<0.14l.sup.2,where f is the deflection expressed in micrometers, e being the thickness of the sheet in mm and l is the length of the bar in mm.Type: GrantFiled: June 17, 1996Date of Patent: June 20, 2000Assignee: Pechiney RhenaluInventors: Fabrice Heymes, Philippe Lequeu, Guy-Michel Raynaud
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Patent number: 6060013Abstract: A rotary gas dispersion device for use in a liquid aluminium treatment vessel is disclosed. The device is useful for reducing surface disturbance, splashing and vortices while maintaining the effectiveness of the treatment. Said device includes a rotor (1) consisting of a set of blades (5) and a substantially flat disc (4) thereabove. Gas is injected through the central hub and side ports (10) between the blades. The ratio of the outer diameter of the rotor to the diameter of the central hub thereof is of 1.5-4.Type: GrantFiled: March 8, 1999Date of Patent: May 9, 2000Assignees: Pechiney Rhenalu, Aluminium PechineyInventors: Pierre Le Brun, Catherine Xuereb, Joel Bertrand
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Patent number: 6056836Abstract: Sheet for welded constructions having an ultimate tensile strength R.sub.m >275 MPa, elongation A>22% and a product A.times.R.sub.m >7000, having the composition, in % by weight:______________________________________ Mg: 4.2-4.7; Mn: 0.20-0.40; Zn: <0.20; Fe: 0.20-0.45; Si <0.25; Cr <0.15; Cu <0.25; Ti <0.10; Zr <0.10; ______________________________________other elements <0.05 each and <0.20 in total,balance Al.Type: GrantFiled: February 23, 1998Date of Patent: May 2, 2000Assignee: Pechiney RhenaluInventors: Jean-Luc Hoffman, Guy-Michel Raynaud, Martin-Peter Schmidt, Herve Ribes
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Patent number: 6027582Abstract: A rolled, forged or extruded AlZnMgCu alloy product, used to manufacture structural elements for aircraft, particularly wing spars. The product is greater than 60 mm thick, and has a composition (% by weight):5.7<Zn<8.71.7<Mg<2.51.2<Cu<2.20.07<Fe<0.14Si<0.110.05<Zr<0.15Mn<0.02Cr<0.02with Cu+Mg<4.1, and Mg>Cu,other elements <0.05 each and <0.10 in total. The product is treated by solution heat treating, quenching and possibly aging, and has in the treated T7451 or T7452 temper the following properties:a) a yield strength measured at quarter-thickness>400 MPa in the L and TL directions,b) toughness under plane strain in the S-L direction>26 MPa.sqroot.m and in the L-T direction >74-0.08e-0.07R.sub.0.2L MPa.sqroot.m (e=thickness in mm), andc) a stress corrosion threshold>240 MPa.Type: GrantFiled: July 21, 1997Date of Patent: February 22, 2000Assignee: Pechiney RhenaluInventors: Ravi Shahani, Jean-Francois Verdier, Phlilippe Lassince, Guy-Michel Raynaud, Christophe Sigli, Pierre Sainfort
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Patent number: 5908518Abstract: The invention relates to a rolled or extruded AlMgMn aluminum alloy product for welded mechanical construction with the composition (% by weight): 3.0<Mg<65, 0.2<Mn<1.0, Fe<0.8, 0.05<Si<0.6, Zn<1.3, possibly Cr<0.15 and/or one or more of the elements Cu, Ti, Ag, Zr, V at a content of<0.30 each, other elements and inevitable impurities <0.05 each and <0.15 in total, in which the number of Mg.sub.2 Si particles between 0.5 .mu.m and 5 .mu.m, in size is between 150 and 2,000 per mm.sup.2, and preferably between 300 and 1,500 per mm.sup.2. The products according to the invention have good corrosion resistance and are used for structural applications such as for example, boats, offshore structures or industrial vehicles.Type: GrantFiled: July 25, 1997Date of Patent: June 1, 1999Assignee: Pechiney RhenaluInventors: Jean-Luc Hoffmann, Martin Peter Schmidt
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Process for producing alsimgcu alloy products with improved resistance to intercrystalline corrosion
Patent number: 5858134Abstract: The invention concerns a process for the production of rolled or extruded products of high strength AlSiMgCu aluminium alloy with good intergranular corrosion resistance, comprising the following steps:casting a plate or billet with the following composition (by weight):Si: 0.7-1.3%Mg: 0.6-1.1%Cu: 0.5-1.1%Mn: 0.3-0.8%Zr: <0.20%Fe: <0.30%Zn: <1%Ag: <1%Cr: <0.25%other elements: <0.05% each and <0.15% in total remainder: aluminium; with: Mg/Si<1homogenising in the range 470.degree. C. to 570.degree. C.;hot working, and optionally cold working;solution heat treating in the range 540.degree. C. to 570.degree. C.;quenching;annealing, comprising at least one temperature plateau in the range 150.degree. C. to 250.degree. C., preferably in the range 165.degree. C. to 220.degree. C., the total period measured as the equivalent time at 175.degree. C. being in the range 30 h to 300 h.Type: GrantFiled: April 4, 1997Date of Patent: January 12, 1999Assignee: Pechiney RhenaluInventors: Denis Bechet, Timothy Warner -
Patent number: 5837070Abstract: The invention relates to an aluminum alloy sheet heat treated by natural aging, quenching and possibly tempering so as to obtain a yield strength greater than 320 MPa, for use in mechanical, naval, aircraft, or spacecraft construction, with a composition (by weight) of:Si: 6.5 to 11%Mg: 0.5 to 1.0%Cu: <0.8%Fe: <0.Type: GrantFiled: January 22, 1996Date of Patent: November 17, 1998Assignee: Pechiney RhenaluInventors: Pierre Sainfort, Denis Bechet
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Patent number: 5792287Abstract: A metal sheet with a total thickness>0.5 mm comprising an AlCuMg aluminum alloy consisting essentially of Al and, in percent by weight:3.5<Cu<5.01.0<Mg<2.0Si<0.25Fe<0.25Mn<0.55all other elements: <0.25with0<Mn-2Fe<0.2,optionally plated with another aluminum alloy with the thickness of the plating being no more than 12% of the total thickness of the sheet, the sheet having a recrystallization rate>50% at all points and a deviation in recrystallization rate between surface and mid-thickness<35%, the sheet having in the quenched and stretched state or in the quenched, stretched and annealed state, a deflection after machining to mid-thickness of a bar resting on two distant supports with a length l such that:fe<0.14 1.sup.2,where f is the deflection expressed in micrometers, e being the thickness of the sheet in mm and l is the length of the bar in mm.Type: GrantFiled: June 17, 1996Date of Patent: August 11, 1998Assignee: Pechiney RhenaluInventors: Fabrice Heymes, Philippe Lequeu, Guy-Michel Raynaud