Patents Assigned to PolyPlus Battery Company
  • Publication number: 20120289887
    Abstract: A drug electrode assembly usefully employed in an electrotransport device for the delivery of drugs across a tissue surface includes an electrode, a drug reservoir which stores the drug (including an ionized (e.g., anionic) or neutrally charged drug species), and a liquid impermeable solid-state assist ion conducting barrier layer interposed between the electrode and the drug reservoir. The barrier layer can be a single-ion conductor of a specific (unique) species of ion called the assist ion. During drug delivery, the assist ion moves across the barrier layer into or out of the drug reservoir, and as the assist ion crosses the barrier layer/drug reservoir interphase, the drug species moves to the tissue surface. The assist ion can be, for example, sodium ions (Na+), and the electrode can be an electrode of the assist ion (i.e., a sodium electrode).
    Type: Application
    Filed: July 23, 2012
    Publication date: November 15, 2012
    Applicant: PolyPlus Battery Company
    Inventors: Steven J. Visco, Yevgeniy S. Nimon, Bruce Katz
  • Publication number: 20120270112
    Abstract: A composite solid electrolyte includes a monolithic solid electrolyte base component that is a continuous matrix of an inorganic active metal ion conductor and a filler component used to eliminate through porosity in the solid electrolyte. In this way a solid electrolyte produced by any process that yields residual through porosity can be modified by the incorporation of a filler to form a substantially impervious composite solid electrolyte and eliminate through porosity in the base component. Such composites may be made by disclosed techniques. The composites are generally useful in electrochemical cell structures such as battery cells and in particular protected active metal anodes, particularly lithium anodes, that are protected with a protective membrane architecture incorporating the composite solid electrolyte.
    Type: Application
    Filed: April 23, 2012
    Publication date: October 25, 2012
    Applicant: POLYPLUS BATTERY COMPANY
    Inventors: Steven J. Visco, Lutgard C. DeJonghe, Yevgeniy S. Nimon
  • Patent number: 8293398
    Abstract: Active metal and active metal intercalation electrode structures and battery cells having ionically conductive protective architecture including an active metal (e.g., lithium) conductive impervious layer separated from the electrode (anode) by a porous separator impregnated with a non-aqueous electrolyte (anolyte). This protective architecture prevents the active metal from deleterious reaction with the environment on the other (cathode) side of the impervious layer, which may include aqueous or non-aqueous liquid electrolytes (catholytes) and/or a variety electrochemically active materials, including liquid, solid and gaseous oxidizers. Safety additives and designs that facilitate manufacture are also provided.
    Type: Grant
    Filed: September 22, 2010
    Date of Patent: October 23, 2012
    Assignee: PolyPlus Battery Company
    Inventors: Steven J. Visco, Bruce D. Katz, Yevgeniy S. Nimon, Lutgard C. De Jonghe
  • Publication number: 20120219842
    Abstract: Alkali (or other active) metal battery and other electrochemical cells incorporating active metal anodes together with aqueous cathode/electrolyte systems. The battery cells have a highly ionically conductive protective membrane adjacent to the alkali metal anode that effectively isolates (de-couples) the alkali metal electrode from solvent, electrolyte processing and/or cathode environments, and at the same time allows ion transport in and out of these environments. Isolation of the anode from other components of a battery cell or other electrochemical cell in this way allows the use of virtually any solvent, electrolyte and/or cathode material in conjunction with the anode. Also, optimization of electrolytes or cathode-side solvent systems may be done without impacting anode stability or performance. In particular, Li/water, Li/air and Li/metal hydride cells, components, configurations and fabrication techniques are provided.
    Type: Application
    Filed: May 4, 2012
    Publication date: August 30, 2012
    Applicant: POLYPLUS BATTERY COMPANY
    Inventors: Steven J. Visco, Yevgeniy S. Nimon
  • Patent number: 8202649
    Abstract: Alkali (or other active) metal battery and other electrochemical cells incorporating active metal anodes together with aqueous cathode/electrolyte systems. The battery cells have a highly ionically conductive protective membrane adjacent to the alkali metal anode that effectively isolates (de-couples) the alkali metal electrode from solvent, electrolyte processing and/or cathode environments, and at the same time allows ion transport in and out of these environments. Isolation of the anode from other components of a battery cell or other electrochemical cell in this way allows the use of virtually any solvent, electrolyte and/or cathode material in conjunction with the anode. Also, optimization of electrolytes or cathode-side solvent systems may be done without impacting anode stability or performance. In particular, Li/water, Li/air and Li/metal hydride cells, components, configurations and fabrication techniques are provided.
    Type: Grant
    Filed: September 19, 2011
    Date of Patent: June 19, 2012
    Assignee: PolyPlus Battery Company
    Inventors: Steven J. Visco, Yevgeniy S. Nimon
  • Patent number: 8182943
    Abstract: A composite solid electrolyte include a monolithic solid electrolyte base component that is a continuous matrix of an inorganic active metal ion conductor and a filler component used to eliminate through porosity in the solid electrolyte. In this way a solid electrolyte produced by any process that yields residual through porosity can be modified by the incorporation of a filler to form a substantially impervious composite solid electrolyte and eliminate through porosity in the base component. Methods of making the composites is also disclosed. The composites are generally useful in electrochemical cell structures such as battery cells and in particular protected active metal anodes, particularly lithium anodes, that are protected with a protective membrane architecture incorporating the composite solid electrolyte.
    Type: Grant
    Filed: December 19, 2006
    Date of Patent: May 22, 2012
    Assignee: PolyPlus Battery Company
    Inventors: Steven J. Visco, Lutgard C. DeJonghe, Yevgeniy S. Nimon
  • Publication number: 20120094194
    Abstract: Protected anode architectures for active metal anodes have a polymer adhesive seal that provides an hermetic enclosure for the active metal of the protected anode inside an anode compartment. The compartment is substantially impervious to ambient moisture and battery components such as catholyte (electrolyte about the cathode), and prevents volatile components of the protected anode, such as anolyte (electrolyte about the anode), from escaping. The architecture is formed by joining the protected anode to an anode container. The polymer adhesive seals provide an hermetic seal at the joint between a surface of the protected anode and the container.
    Type: Application
    Filed: December 21, 2011
    Publication date: April 19, 2012
    Applicant: POLYPLUS BATTERY COMPANY
    Inventors: Steven J. Visco, Yevgeniy S. Nimon, Lutgard C. De Jonghe, Bruce D. Katz, Alexei Petrov
  • Publication number: 20120094188
    Abstract: Disclosed are ionically conductive membranes for protection of active metal anodes and methods for their fabrication. The membranes may be incorporated in active metal negative electrode (anode) structures and battery cells. In accordance with the invention, the membrane has the desired properties of high overall ionic conductivity and chemical stability towards the anode, the cathode and ambient conditions encountered in battery manufacturing. The membrane is capable of protecting an active metal anode from deleterious reaction with other battery components or ambient conditions while providing a high level of ionic conductivity to facilitate manufacture and/or enhance performance of a battery cell in which the membrane is incorporated.
    Type: Application
    Filed: December 23, 2011
    Publication date: April 19, 2012
    Applicant: POLYPLUS BATTERY COMPANY
    Inventors: Steven J. Visco, Yevgeniy S. Nimon, Bruce D. Katz
  • Patent number: 8129052
    Abstract: Protected anode architectures for active metal anodes have a polymer adhesive seal that provides an hermetic enclosure for the active metal of the protected anode inside an anode compartment. The compartment is substantially impervious to ambient moisture and battery components such as catholyte (electrolyte about the cathode), and prevents volatile components of the protected anode, such as anolyte (electrolyte about the anode), from escaping. The architecture is formed by joining the protected anode to an anode container. The polymer adhesive seals provide an hermetic seal at the joint between a surface of the protected anode and the container.
    Type: Grant
    Filed: September 1, 2006
    Date of Patent: March 6, 2012
    Assignee: PolyPlus Battery Company
    Inventors: Steven J. Visco, Yevgeniy S. Nimon, Lutgard C. De Jonghe, Bruce D. Katz, Alexei Petrov
  • Patent number: 8114171
    Abstract: Disclosed are ionically conductive membranes for protection of active metal anodes and methods for their fabrication. The membranes may be incorporated in active metal negative electrode (anode) structures and battery cells. In accordance with the invention, the membrane has the desired properties of high overall ionic conductivity and chemical stability towards the anode, the cathode and ambient conditions encountered in battery manufacturing. The membrane is capable of protecting an active metal anode from deleterious reaction with other battery components or ambient conditions while providing a high level of ionic conductivity to facilitate manufacture and/or enhance performance of a battery cell in which the membrane is incorporated.
    Type: Grant
    Filed: October 19, 2010
    Date of Patent: February 14, 2012
    Assignee: PolyPlus Battery Company
    Inventors: Steven J. Visco, Yevgeniy S. Nimon, Bruce D. Katz
  • Publication number: 20120009469
    Abstract: Alkali (or other active) metal battery and other electrochemical cells incorporating active metal anodes together with aqueous cathode/electrolyte systems. The battery cells have a highly ionically conductive protective membrane adjacent to the alkali metal anode that effectively isolates (de-couples) the alkali metal electrode from solvent, electrolyte processing and/or cathode environments, and at the same time allows ion transport in and out of these environments. Isolation of the anode from other components of a battery cell or other electrochemical cell in this way allows the use of virtually any solvent, electrolyte and/or cathode material in conjunction with the anode. Also, optimization of electrolytes or cathode-side solvent systems may be done without impacting anode stability or performance. In particular, Li/water, Li/air and Li/metal hydride cells, components, configurations and fabrication techniques are provided.
    Type: Application
    Filed: September 19, 2011
    Publication date: January 12, 2012
    Applicant: POLYPLUS BATTERY COMPANY
    Inventors: Steven J. Visco, Yevgeniy S. Nimon
  • Publication number: 20110269031
    Abstract: Active metal fuel cells are provided. An active metal fuel cell has a renewable active metal (e.g., lithium) anode and a cathode structure that includes an electronically conductive component (e.g., a porous metal or alloy), an ionically conductive component (e.g., an electrolyte), and a fluid oxidant (e.g., air, water or a peroxide or other aqueous solution). The pairing of an active metal anode with a cathode oxidant in a fuel cell is enabled by an ionically conductive protective membrane on the surface of the anode facing the cathode.
    Type: Application
    Filed: July 13, 2011
    Publication date: November 3, 2011
    Applicant: PolyPlus Battery Company
    Inventors: Steven J. Visco, Yevgeniy S. Nimon, Bruce D. Katz, Lutgard C. De Jonghe
  • Publication number: 20110269007
    Abstract: Water activated alkali metal battery cells, protected anode bi-polar electrodes and multi-cell stacks are configurable to achieve very high energy density. The cells, bi-polar electrode and multi-cell stacks include a protected anode and a cathode having a solid phase electro-active component material that is reduced during cell discharge.
    Type: Application
    Filed: December 20, 2010
    Publication date: November 3, 2011
    Applicant: PolyPlus Battery Company
    Inventors: Steven J. Visco, Yevgeniy S. Nimon, Lutgard C. De Jonghe, Bruce D. Katz
  • Patent number: 8048571
    Abstract: Alkali (or other active) metal battery and other electrochemical cells incorporating active metal anodes together with aqueous cathode/electrolyte systems. The battery cells have a highly ionically conductive protective membrane adjacent to the alkali metal anode that effectively isolates (de-couples) the alkali metal electrode from solvent, electrolyte processing and/or cathode environments, and at the same time allows ion transport in and out of these environments. Isolation of the anode from other components of a battery cell or other electrochemical cell in this way allows the use of virtually any solvent, electrolyte and/or cathode material in conjunction with the anode. Also, optimization of electrolytes or cathode-side solvent systems may be done without impacting anode stability or performance. In particular, Li/water, Li/air and Li/metal hydride cells, components, configurations and fabrication techniques are provided.
    Type: Grant
    Filed: December 29, 2009
    Date of Patent: November 1, 2011
    Assignee: PolyPlus Battery Company
    Inventors: Steven J. Visco, Yevgeniy S. Nimon
  • Patent number: 8048570
    Abstract: Protected anode architectures have ionically conductive protective membrane architectures that, in conjunction with compliant seal structures and anode backplanes, effectively enclose an active metal anode inside the interior of an anode compartment. This enclosure prevents the active metal from deleterious reaction with the environment external to the anode compartment, which may include aqueous, ambient moisture, and/or other materials corrosive to the active metal. The compliant seal structures are substantially impervious to anolytes, catholytes, dissolved species in electrolytes, and moisture and compliant to changes in anode volume such that physical continuity between the anode protective architecture and backplane are maintained. The protected anode architectures can be used in arrays of protected anode architectures and battery cells of various configurations incorporating the protected anode architectures or arrays.
    Type: Grant
    Filed: February 15, 2008
    Date of Patent: November 1, 2011
    Assignee: PolyPlus Battery Company
    Inventors: Steven J. Visco, Yevgeniy S. Nimon, Lutgard De Jonghe, Bruce D. Katz, Alexei Petrov
  • Patent number: 7998626
    Abstract: Active metal fuel cells are provided. An active metal fuel cell has a renewable active metal (e.g., lithium) anode and a cathode structure that includes an electronically conductive component (e.g., a porous metal or alloy), an ionically conductive component (e.g., an electrolyte), and a fluid oxidant (e.g., air, water or a peroxide or other aqueous solution). The pairing of an active metal anode with a cathode oxidant in a fuel cell is enabled by an ionically conductive protective membrane on the surface of the anode facing the cathode.
    Type: Grant
    Filed: July 6, 2010
    Date of Patent: August 16, 2011
    Assignee: PolyPlus Battery Company
    Inventors: Steven J. Visco, Yevgeniy S. Nimon, Bruce D. Katz, Lutgard C. De Jonghe
  • Publication number: 20110179636
    Abstract: Battery cells having lithium intercalation anodes protected by surface coatings and active sulfur cathodes, and methods for their fabrication, provide improved battery cell performance.
    Type: Application
    Filed: April 5, 2011
    Publication date: July 28, 2011
    Applicant: POLYPLUS BATTERY COMPANY
    Inventors: Lutgard C. De Jonghe, Yevgeniy S. Nimon, Steven J. Visco, Philip N. Ross, JR.
  • Publication number: 20110054561
    Abstract: Electrochemical power cells having an open-cell architecture for electrically powering an implantable medical device system include a first and a second electrode assembly, wherein at least one is a biocompatible hermetically sealed anode assembly (e.g., that of a lithium anode assembly). The power cell can be a biological lithium semi-fuel cell in which a bodily constituent partakes in the cell discharge reaction at the cathode as an active reagent. The active cathode reagent can be oxygen supplied from the body. In a particularly suitable application, the biological lithium semi-fuel cell provides electrical power to a cardiac pacemaker device, such as for a novel cardiac pacemaker system.
    Type: Application
    Filed: August 24, 2010
    Publication date: March 3, 2011
    Applicant: POLYPLUS BATTERY COMPANY
    Inventors: Steven J. Visco, Yevgeniy S. Nimon, Bruce Katz
  • Publication number: 20110039144
    Abstract: Disclosed are ionically conductive membranes for protection of active metal anodes and methods for their fabrication. The membranes may be incorporated in active metal negative electrode (anode) structures and battery cells. In accordance with the invention, the membrane has the desired properties of high overall ionic conductivity and chemical stability towards the anode, the cathode and ambient conditions encountered in battery manufacturing. The membrane is capable of protecting an active metal anode from deleterious reaction with other battery components or ambient conditions while providing a high level of ionic conductivity to facilitate manufacture and/or enhance performance of a battery cell in which the membrane is incorporated.
    Type: Application
    Filed: October 19, 2010
    Publication date: February 17, 2011
    Applicant: POLYPLUS BATTERY COMPANY
    Inventors: Steven J. Visco, Yevgeniy S. Nimon, Bruce D. Katz
  • Publication number: 20110014522
    Abstract: Active metal and active metal intercalation electrode structures and battery cells having ionically conductive protective architecture including an active metal (e.g., lithium) conductive impervious layer separated from the electrode (anode) by a porous separator impregnated with a non-aqueous electrolyte (anolyte). This protective architecture prevents the active metal from deleterious reaction with the environment on the other (cathode) side of the impervious layer, which may include aqueous or non-aqueous liquid electrolytes (catholytes) and/or a variety electrochemically active materials, including liquid, solid and gaseous oxidizers. Safety additives and designs that facilitate manufacture are also provided.
    Type: Application
    Filed: September 22, 2010
    Publication date: January 20, 2011
    Applicant: POLYPLUS BATTERY COMPANY
    Inventors: Steven J. Visco, Bruce D. Katz, Yevgeniy S. Nimon, Lutgard C. De Jonghe