Patents Assigned to PolyPlus Battery Company
  • Patent number: 7858223
    Abstract: Disclosed are ionically conductive composites for protection of active metal anodes and methods for their fabrication. The composites may be incorporated in active metal negative electrode (anode) structures and battery cells. In accordance with the invention, the properties of different ionic conductors are combined in a composite material that has the desired properties of high overall ionic conductivity and chemical stability towards the anode, the cathode and ambient conditions encountered in battery manufacturing. The composite is capable of protecting an active metal anode from deleterious reaction with other battery components or ambient conditions while providing a high level of ionic conductivity to facilitate manufacture and/or enhance performance of a battery cell in which the composite is incorporated.
    Type: Grant
    Filed: June 28, 2007
    Date of Patent: December 28, 2010
    Assignee: PolyPlus Battery Company
    Inventors: Steven J. Visco, Yevgeniy S. Nimon, Bruce D. Katz
  • Patent number: 7838144
    Abstract: Disclosed are ionically conductive membranes for protection of active metal anodes and methods for their fabrication. The membranes may be incorporated in active metal negative electrode (anode) structures and battery cells. In accordance with the invention, the membrane has the desired properties of high overall ionic conductivity and chemical stability towards the anode, the cathode and ambient conditions encountered in battery manufacturing. The membrane is capable of protecting an active metal anode from deleterious reaction with other battery components or ambient conditions while providing a high level of ionic conductivity to facilitate manufacture and/or enhance performance of a battery cell in which the membrane is incorporated.
    Type: Grant
    Filed: May 29, 2009
    Date of Patent: November 23, 2010
    Assignee: PolyPlus Battery Company
    Inventors: Steven J. Visco, Yevgeniy S. Nimon, Bruce D. Katz
  • Patent number: 7829212
    Abstract: Active metal and active metal intercalation electrode structures and battery cells having ionically conductive protective architecture including an active metal (e.g., lithium) conductive impervious layer separated from the electrode (anode) by a porous separator impregnated with a non-aqueous electrolyte (anolyte). This protective architecture prevents the active metal from deleterious reaction with the environment on the other (cathode) side of the impervious layer, which may include aqueous or non-aqueous liquid electrolytes (catholytes) and/or a variety electrochemically active materials, including liquid, solid and gaseous oxidizers. Safety additives and designs that facilitate manufacture are also provided.
    Type: Grant
    Filed: June 28, 2007
    Date of Patent: November 9, 2010
    Assignee: PolyPlus Battery Company
    Inventors: Steven J. Visco, Bruce D. Katz, Yevgeniy S. Nimon, Lutgard C. De Jonghe
  • Patent number: 7824806
    Abstract: Protected anode architectures have ionically conductive protective membrane architectures that, in conjunction with compliant seal structures and anode backplanes, effectively enclose an active metal anode inside the interior of an anode compartment. This enclosure prevents the active metal from deleterious reaction with the environment external to the anode compartment, which may include aqueous, ambient moisture, and/or other materials corrosive to the active metal. The compliant seal structures are substantially impervious to anolytes, catholyes, dissolved species in electrolytes, and moisture and compliant to changes in anode volume such that physical continuity between the anode protective architecture and backplane are maintained. The protected anode architectures can be used in arrays of protected anode architectures and battery cells of various configurations incorporating the protected anode architectures or arrays.
    Type: Grant
    Filed: August 8, 2006
    Date of Patent: November 2, 2010
    Assignee: PolyPlus Battery Company
    Inventors: Steven J. Visco, Yevgeniy S. Nimon, Lutgard C. De Jonghe, Bruce D. Katz, Alexei Petrov
  • Publication number: 20100273067
    Abstract: Active metal fuel cells are provided. An active metal fuel cell has a renewable active metal (e.g., lithium) anode and a cathode structure that includes an electronically conductive component (e.g., a porous metal or alloy), an ionically conductive component (e.g., an electrolyte), and a fluid oxidant (e.g., air, water or a peroxide or other aqueous solution). The pairing of an active metal anode with a cathode oxidant in a fuel cell is enabled by an ionically conductive protective membrane on the surface of the anode facing the cathode.
    Type: Application
    Filed: July 6, 2010
    Publication date: October 28, 2010
    Applicant: POLYPLUS BATTERY COMPANY
    Inventors: Steven J. Visco, Yevgeniy S. Nimon, Bruce D. Katz, Lutgard C. De Jonghe
  • Patent number: 7781108
    Abstract: Active metal fuel cells are provided. An active metal fuel cell has a renewable active metal (e.g., lithium) anode and a cathode structure that includes an electronically conductive component (e.g., a porous metal or alloy), an ionically conductive component (e.g., an electrolyte), and a fluid oxidant (e.g., air, water or a peroxide or other aqueous solution). The pairing of an active metal anode with a cathode oxidant in a fuel cell is enabled by an ionically conductive protective membrane on the surface of the anode facing the cathode.
    Type: Grant
    Filed: December 12, 2008
    Date of Patent: August 24, 2010
    Assignee: PolyPlus Battery Company
    Inventors: Steven J. Visco, Yevgeniy S. Nimon, Bruce D. Katz, Lutgard C. De Jonghe
  • Publication number: 20100112454
    Abstract: Protected anode architectures have ionically conductive protective membrane architectures that, in conjunction with compliant seal structures and anode backplanes, effectively enclose an active metal anode inside the interior of an anode compartment. This enclosure prevents the active metal from deleterious reaction with the environment external to the anode compartment, which may include aqueous, ambient moisture, and/or other materials corrosive to the active metal. The compliant seal structures are substantially impervious to anolytes, catholyes, dissolved species in electrolytes, and moisture and compliant to changes in anode volume such that physical continuity between the anode protective architecture and backplane are maintained. The protected anode architectures can be used in arrays of protected anode architectures and battery cells of various configurations incorporating the protected anode architectures or arrays.
    Type: Application
    Filed: October 28, 2009
    Publication date: May 6, 2010
    Applicant: POLYPLUS BATTERY COMPANY
    Inventors: Steven J. Visco, Yevgeniy S. Nimon, Lutgard De Jonghe, Bruce D. Katz, Alexei Petrov
  • Publication number: 20100104934
    Abstract: Alkali (or other active) metal battery and other electrochemical cells incorporating active metal anodes together with aqueous cathode/electrolyte systems. The battery cells have a highly ionically conductive protective membrane adjacent to the alkali metal anode that effectively isolates (de-couples) the alkali metal electrode from solvent, electrolyte processing and/or cathode environments, and at the same time allows ion transport in and out of these environments. Isolation of the anode from other components of a battery cell or other electrochemical cell in this way allows the use of virtually any solvent, electrolyte and/or cathode material in conjunction with the anode. Also, optimization of electrolytes or cathode-side solvent systems may be done without impacting anode stability or performance. In particular, Li/water, Li/air and Li/metal hydride cells, components, configurations and fabrication techniques are provided.
    Type: Application
    Filed: December 29, 2009
    Publication date: April 29, 2010
    Applicant: POLYPLUS BATTERY COMPANY
    Inventors: Steven J. Visco, Yevgeniy S. Nimon
  • Patent number: 7674558
    Abstract: Voltage delay in an active metal anode/liquid cathode battery cell can be significantly reduced or completely alleviated by coating the active metal anode (e.g., Li) surface with a thin layer of an inorganic compound with Li-ion conductivity using chemical treatment of Li surface. Particularly, preferred examples of such compounds include lithium phosphate, lithium metaphosphate, and/or their mixtures or solid solutions with lithium sulphate. These compounds can be formed on the Li surface by treatment with diluted solutions of the following individual acids: H3PO4, HPO3 and H2SO4, their acidic salts, or their binary or ternary mixtures in a dry organic solvent compatible with Li, for instance in 1,2-DME; by various deposition techniques. Such chemical protection of the Li or other active metal electrode significantly reduces the voltage delay due to protected anode's improved stability toward the electrolyte.
    Type: Grant
    Filed: November 18, 2008
    Date of Patent: March 9, 2010
    Assignee: PolyPlus Battery Company
    Inventors: Lutgard De Jonghe, Yevgeniy S. Nimon, Steven J. Visco
  • Patent number: 7666233
    Abstract: Alkali (or other active) metal battery and other electrochemical cells incorporating active metal anodes together with aqueous cathode/electrolyte systems. The battery cells have a highly ionically conductive protective membrane adjacent to the alkali metal anode that effectively isolates (de-couples) the alkali metal electrode from solvent, electrolyte processing and/or cathode environments, and at the same time allows ion transport in and out of these environments. Isolation of the anode from other components of a battery cell or other electrochemical cell in this way allows the use of virtually any solvent, electrolyte and/or cathode material in conjunction with the anode. Also, optimization of electrolytes or cathode-side solvent systems may be done without impacting anode stability or performance. In particular, Li/water, Li/air and Li/metal hydride cells, components, configurations and fabrication techniques are provided.
    Type: Grant
    Filed: June 29, 2007
    Date of Patent: February 23, 2010
    Assignee: PolyPlus Battery Company
    Inventors: Steven J. Visco, Yevgeniy S. Nimon
  • Patent number: 7645543
    Abstract: Alkali (or other active) metal battery and other electrochemical cells incorporating active metal anodes together with aqueous cathode/electrolyte systems. The battery cells have a highly ionically conductive protective membrane adjacent to the alkali metal anode that effectively isolates (de-couples) the alkali metal electrode from solvent, electrolyte processing and/or cathode environments, and at the same time allows ion transport in and out of these environments. Isolation of the anode from other components of a battery cell or other electrochemical cell in this way allows the use of virtually any solvent, electrolyte and/or cathode material in conjunction with the anode. Also, optimization of electrolytes or cathode-side solvent systems may be done without impacting anode stability or performance. In particular, Li/water, Li/air and Li/metal hydride cells, components, configurations and fabrication techniques are provided.
    Type: Grant
    Filed: February 3, 2004
    Date of Patent: January 12, 2010
    Assignee: PolyPlus Battery Company
    Inventors: Steven J. Visco, Yevgeniy S. Nimon
  • Publication number: 20090311605
    Abstract: Li/air battery cells are configurable to achieve very high energy density. The cells include a protected a lithium metal or alloy anode and an aqueous catholyte in a cathode compartment. In addition to the aqueous catholyte, components of the cathode compartment include an air cathode (e.g., oxygen electrode) and a variety of other possible elements.
    Type: Application
    Filed: June 12, 2009
    Publication date: December 17, 2009
    Applicant: POLYPLUS BATTERY COMPANY
    Inventors: Steven J. Visco, Lutgard C. De Jonghe, Yevgeniy S. Nimon, Alexei Petrov, Kirill Pridatko
  • Publication number: 20090311567
    Abstract: Li/air battery cells are configurable to achieve very high energy density. The cells include a protected a lithium metal or alloy anode and an aqueous catholyte in a cathode compartment. In addition to the aqueous catholyte, components of the cathode compartment include an air cathode (e.g., oxygen electrode) and a variety of other possible elements.
    Type: Application
    Filed: June 12, 2009
    Publication date: December 17, 2009
    Applicant: POLYPLUS BATTERY COMPANY
    Inventors: Steven J. Visco, Lutgard C. De Jonghe, Yevgeniy S. Nimon, Alexei Petrov, Kirill Pridatko
  • Publication number: 20090311603
    Abstract: Li/air battery cells are configurable to achieve very high energy density. The cells include a protected a lithium metal or alloy anode and an aqueous catholyte in a cathode compartment. In addition to the aqueous catholyte, components of the cathode compartment include an air cathode (e.g., oxygen electrode) and a variety of other possible elements.
    Type: Application
    Filed: June 12, 2009
    Publication date: December 17, 2009
    Applicant: POLYPLUS BATTERY COMPANY
    Inventors: Steven J. Visco, Lutgard C. De Jonghe, Yevgeniy S. Nimon, Alexei Petrov, Kirill Pridatko
  • Publication number: 20090311596
    Abstract: Li/air battery cells are configurable to achieve very high energy density. The cells include a protected a lithium metal or alloy anode and an aqueous catholyte in a cathode compartment. In addition to the aqueous catholyte, components of the cathode compartment include an air cathode (e.g., oxygen electrode) and a variety of other possible elements.
    Type: Application
    Filed: June 12, 2009
    Publication date: December 17, 2009
    Applicant: POLYPLUS BATTERY COMPANY
    Inventors: Steven J. Visco, Lutgard C. De Jonghe, Yevgeniy S. Nimon, Alexei Petrov, Kirill Pridatko
  • Publication number: 20090297935
    Abstract: Disclosed are ionically conductive membranes for protection of active metal anodes and methods for their fabrication. The membranes may be incorporated in active metal negative electrode (anode) structures and battery cells. In accordance with the invention, the membrane has the desired properties of high overall ionic conductivity and chemical stability towards the anode, the cathode and ambient conditions encountered in battery manufacturing. The membrane is capable of protecting an active metal anode from deleterious reaction with other battery components or ambient conditions while providing a high level of ionic conductivity to facilitate manufacture and/or enhance performance of a battery cell in which the membrane is incorporated.
    Type: Application
    Filed: May 29, 2009
    Publication date: December 3, 2009
    Applicant: POLYPLUS BATTERY COMPANY
    Inventors: Steven J. Visco, Yevgeniy S. Nimon, Bruce D. Katz
  • Publication number: 20090286114
    Abstract: Active metal fuel cells are provided. An active metal fuel cell has a renewable active metal (e.g., lithium) anode and a cathode structure that includes an electronically conductive component (e.g., a porous metal or alloy), an ionically conductive component (e.g., an electrolyte), and a fluid oxidant (e.g., air, water or a peroxide or other aqueous solution). The pairing of an active metal anode with a cathode oxidant in a fuel cell is enabled by an ionically conductive protective membrane on the surface of the anode facing the cathode.
    Type: Application
    Filed: December 12, 2008
    Publication date: November 19, 2009
    Applicant: POLYPLUS BATTERY COMPANY
    Inventors: Steven J. Visco, Yevgeniy S. Nimon, Bruce D. Katz, Lutgard C. De Jonghe
  • Patent number: 7608178
    Abstract: Electro-winning of active metal (e.g., lithium) ions from a variety of sources including industrial waste, and recycled lithium and lithium-ion batteries is accomplished with an electrolyzer having a protected cathode that is stable against aggressive solvents, including water, aqueous electrolytes, acid, base, and a broad range of protic and aprotic solvents. The electrolyzer has a highly ionically conductive protective membrane adjacent to the alkali metal cathode that effectively isolates (de-couples) the alkali metal electrode from solvent, electrolyte processing and/or cathode environments, and at the same time allows ion transport in and out of these environments. Isolation of the cathode from other components of a battery cell or other electrochemical cell in this way allows the use of virtually any solvent, electrolyte and/or anode material in conjunction with the cathode. The electrolyzer can be configured and operated to claim or reclaim lithium or other active metals from such sources.
    Type: Grant
    Filed: November 10, 2004
    Date of Patent: October 27, 2009
    Assignee: PolyPlus Battery Company
    Inventors: Lutgard De Jonghe, Steven J. Visco, Yevgeniy S. Nimon
  • Publication number: 20090071835
    Abstract: Voltage delay in an active metal anode/liquid cathode battery cell can be significantly reduced or completely alleviated by coating the active metal anode (e.g., Li) surface with a thin layer of an inorganic compound with Li-ion conductivity using chemical treatment of Li surface. Particularly, preferred examples of such compounds include lithium phosphate, lithium metaphosphate, and/or their mixtures or solid solutions with lithium sulphate. These compounds can be formed on the Li surface by treatment with diluted solutions of the following individual acids: H3PO4, HPO3 and H2SO4, their acidic salts, or their binary or ternary mixtures in a dry organic solvent compatible with Li, for instance in 1,2-DME; by various deposition techniques. Such chemical protection of the Li or other active metal electrode significantly reduces the voltage delay due to protected anode's improved stability toward the electrolyte.
    Type: Application
    Filed: November 18, 2008
    Publication date: March 19, 2009
    Applicant: POLYPLUS BATTERY COMPANY
    Inventors: Lutgard De Jonghe, Yevgeniy S. Nimon, Steven J. Visco
  • Publication number: 20090069740
    Abstract: This invention provides new and novel devices and methods for administering donor ions to a mammalian subject, especially the delivery of alkali, alkaline earth, transition metal ions and simple anions (donor ions) to a body component, for example across a body or tissue surface such as skin or a mucosal membrane, or for delivery of donor ions directly to bodily fluids in a controllable and reproducible manner. In certain embodiments the device comprises a donor electrode that is a source of a donor ion; a protective architecture that is ionically conductive to the donor ion, configured for application to a skin surface and positioned to isolate the donor electrode from the skin surface; and a counter electrode assembly configured for application to a skin surface, where the counter electrode assembly comprises a counter electrode operably coupled to the donor electrode.
    Type: Application
    Filed: September 4, 2008
    Publication date: March 12, 2009
    Applicant: POLYPLUS BATTERY COMPANY
    Inventors: Steven J. Visco, Yevgeniy S. Nimon, Bruce D. Katz