Patents Assigned to Polytronics Technology Corp.
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Patent number: 11018502Abstract: A cable comprises a power conductor, a data conductor and a first PTC device. The power conductor is configured to transmit electrical power between a source and a sink. The data conductor is configured to transmit data between the source and the sink. The first PTC device is coupled to the data conductor and its resistance increases drastically to decrease current flowing through the data conductor if a temperature of the first PTC device exceeds a first trip temperature. The first trip temperature is 55-80° C. The resistance of the PTC device is larger than 20 k? at 85° C. and larger than 80 k? at 100° C. A current flowing through the data conductor does not exceed 20 mA.Type: GrantFiled: March 1, 2019Date of Patent: May 25, 2021Assignee: Polytronics Technology Corp.Inventors: Zhen Yu Dong, Yung Hsien Chang, Hsiu Che Yen, Yao Te Chang, Pin Syuan Li
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Patent number: 10943755Abstract: A protection device comprises a substrate, a fusible element, a flux and an insulating cover. The fusible element is disposed on the substrate and connects to a power line of an apparatus to be protected. The flux is disposed on the fusible element. The insulating cover is secured on the substrate to form a room for receiving the fusible element. The insulating cover has a bottom surface facing the substrate, and a plurality of protrusions are formed and distributed on the bottom surface to hold the flux in place.Type: GrantFiled: October 4, 2019Date of Patent: March 9, 2021Assignee: Polytronics Technology Corp.Inventors: Tsung Min Su, Chia Mao Chen, David Shau Chew Wang
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Patent number: 10804013Abstract: An over-current protection device is a hexahedron comprising an upper surface, a lower surface and four lateral surfaces. The over-current protection device comprises a PTC device, a first insulating layer, a first electrode layer and a second electrode layer. The PTC device comprises a first conductive layer, a second conductive layer and a PTC material layer laminated therebetween. The first conductive layer comprises a first conductive section and a second conductive section separated by at least one trench. The first insulating layer is disposed on the first conductive layer. The first electrode layer is disposed on the first insulating layer and electrically coupled to the first conductive section. The second electrode layer is disposed on the first insulating layer and electrically coupled to the second conductive section. The trench comprises a primary portion not parallel to a longitudinal direction of the first and second electrode layers.Type: GrantFiled: October 1, 2019Date of Patent: October 13, 2020Assignee: Polytronics Technology Corp.Inventors: Chun-Teng Tseng, David Shau Chew Wang
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Patent number: 10181715Abstract: A protection device comprises a first planar substrate, a second planar substrate, a heating element, a fusible element and an absorbent element. The first substrate comprises a first surface, and the second substrate comprises a second surface facing the first surface. The heating element is disposed on the first surface, and the fusible element is disposed above the heating element. The absorbent element is disposed on the second surface and above the fusible element. When over-current or over-temperature occurs, the heating element heats up to melt and blow the fusible element and the absorbent element absorbs melted metal of the fusible element.Type: GrantFiled: June 6, 2017Date of Patent: January 15, 2019Assignee: Polytronics Technology Corp.Inventors: Tsungmin Su, Tongcheng Tsai, David Shau Chew Wang
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Patent number: 10056176Abstract: An over-current protection device comprises a PTC device and a heating element operable to heat the PTC device. The PTC device contains crystalline polymer and metal or ceramic conductive filler dispersed therein. The PTC device has a resistivity less than 0.1 ?·cm. The over-current protection device has the relation: It (heating)<Ih (60° C.)×10%, where Ih (60° C.) is a hold current of the over-current protection device at 60° C. when the heating element is not activated; It (heating) is a trip current of the over-current protection device when the heating element is activated to heat the PTC device. The PTC device has high hold current, thereby allowing a battery containing the device can be fast charged with a large current. In a specific situation, the heating element heats the PTC device to decrease the hold current of the over-current protection device of low resistivity, and accordingly the PTC device can trip by a small current.Type: GrantFiled: May 17, 2016Date of Patent: August 21, 2018Assignee: Polytronics Technology Corp.Inventors: David Shau Chew Wang, Chun Teng Tseng, Tsungmin Su, Yao Te Chang
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Patent number: 9997906Abstract: An over-current protection device comprises first and second electrode layers and a PTC material layer laminated therebetween. The PTC material layer has a resistivity less than 0.05 ?·cm and comprises a polymer matrix, a conductive ceramic filler and a carbon-containing conductive filler. The polymer matrix comprises a fluoropolymer having a melting point higher than 150° C. and comprises 50-60% by volume of the PTC material layer. The conductive ceramic filler having a resistivity less than 500??·cm is dispersed in the polymer matrix and comprises 40-45% by volume of the PTC material layer. The carbon-containing conductive filler is dispersed in the polymer matrix and comprises 0.5-5% by volume of the PTC material layer. At 25° C., a ratio of a hold current to an area of the over-current protection device is 0.21-0.3 A/mm2, and a ratio of an endurable power to the area of the over-current protection device is 4.8-7.2 W/mm2.Type: GrantFiled: September 21, 2017Date of Patent: June 12, 2018Assignee: Polytronics Technology Corp.Inventors: Hsiu Che Yen, Yung Hsien Chang, Zhen Yu Dong, Yao Te Chang, David Shau Chew Wang
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Patent number: 9653192Abstract: A PTC composition comprises crystalline polymer and conductive filler. The conductive filler comprises tungsten carbide powder dispersed in the crystalline polymer, and the tungsten carbide powder comprises impurity of less than 7% by weight. The impurity comprises the materials other than tungsten monocarbide.Type: GrantFiled: July 22, 2015Date of Patent: May 16, 2017Assignee: Polytronics Technology Corp.Inventors: Chien Cheng Ho, Tong Cheng Tsai, Kuo Chang Lo, Yi An Sha
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Publication number: 20150146334Abstract: An over-current protection device adapted to be soldered onto a circuit board comprises a PTC material layer, a first electrode foil, a second electrode foil, a bonding section and a metal connecting member. The PTC material layer has opposite first and second surfaces. The first electrode foil is in physical contact with the first surface, and the second electrode foil electrically connects to the second surface. Both the second electrode foil and the bonding section are disposed on bottom of the device, and the bonding section is separated from the second electrode foil. The metal connecting member is disposed on the lateral surface of the device. The second electrode foil is adapted to be soldered onto an electrode section of the circuit board. The bonding section and the metal connecting member connect to corresponding joint section of the circuit board.Type: ApplicationFiled: October 8, 2014Publication date: May 28, 2015Applicant: Polytronics Technology Corp.Inventors: Chun Teng TSENG, Chi Jen Su, Wen Feng Lee
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Patent number: 9007166Abstract: An over-current protection device comprises a PTC material layer, a first electrode layer and a second electrode layer. The PTC material layer has opposite first and second surfaces and opposite first and second lateral surfaces. The first electrode layer is in physical contact with the first surface of the PTC material layer and extends to the first lateral surface. The second electrode layer is in physical contact with the first surface of the PTC material layer and extends to the second lateral surface. The second electrode layer is insulated from the first electrode layer by a first separation. The first electrode layer and the second electrode layer are substantially laterally symmetrical, and serve as interfaces for current flowing in and out of the device when the over-current protection device is in use.Type: GrantFiled: January 9, 2013Date of Patent: April 14, 2015Assignee: Polytronics Technology Corp.Inventors: Chun Teng Tseng, David Shau Chew Wang
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Patent number: 9000881Abstract: A surface-mountable over-current protection device comprises a PTC material layer, first and second conductive layers, first and second electrodes, first and second electrically conductive connecting members. The PTC material layer has a resistivity less than 0.18 ?-cm. The conductive layers are in contact with opposite surfaces of the PTC material layer. The first electrode comprises pair of first metal foils and is insulated from the second conductive layer. The second electrode comprises a pair of second metal foils and is insulated from the first conductive layer. The first electrically conductive connecting member connects to the first metal foils and conductive layer. The second electrically conductive connecting member connects to the second metal foils and conductive layer. The first electrically conductive connecting member comprises 40%-100% by area of the first lateral surface, and the second electrically conductive connecting member comprises 40%-100% by area of the second lateral surface.Type: GrantFiled: May 23, 2013Date of Patent: April 7, 2015Assignee: Polytronics Technology Corp.Inventors: Fu Hua Chu, David Shau Chew Wang, Chun Teng Tseng, Yi An Sha
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Patent number: 8941462Abstract: An over-current protection device has a PTC device, first and second electrodes and an insulation layer. The PTC device comprises first and second electrically conductive members and a PTC layer laminated between the first and second electrically conductive members. The first and second electrodes are electrically connected to the first and second electrically conductive members, respectively. The insulation layer is disposed on a surface of the first electrically conductive member. The device is a stack structure extending along a first direction, and comprises at least one hole extending along a second direction substantially perpendicular to the first direction. The value of the covered area of the hole divided by the area of the form factor of the over-current protection device is not less than 2%, and the value of the thickness of the device divided by the number of the PTC devices is less than 0.7 mm.Type: GrantFiled: April 19, 2013Date of Patent: January 27, 2015Assignee: Polytronics Technology Corp.Inventors: Wen Feng Lee, Kuo Hsun Chen, Chun Teng Tseng, Yi An Sha, Ming Hsun Lu
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Patent number: 8937525Abstract: A surface mountable over-current protection device having upper and lower surfaces comprises a PTC device, first and second electrodes, and first and second circuits. The PTC device comprises a PTC material layer and first and second conductive layers. The PTC material layer is disposed between the conductive layers and comprises crystalline polymer and conductive filler dispersed therein. The first electrode comprises a pair of first metal foils, whereas the second electrode comprises a pair of second metal foils. The first circuit connects the first electrode and conductive layer, and has a first planar line extending horizontally. The second circuit connects the second electrode and conductive layer, and has a second planar line extending horizontally. At least one of the planar lines has a thermal resistance sufficient to mitigate heat dissipation by which the over-current protection device undergoes a test at 25° C. and 8 amperes can trip within 60 seconds.Type: GrantFiled: May 23, 2013Date of Patent: January 20, 2015Assignee: Polytronics Technology Corp.Inventors: Chun Teng Tseng, David Shau Chew Wang, Chi Jen Su
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Patent number: 8842406Abstract: An over-current protection device includes a resistive device, an insulation layer, an electrode layer and at least one electrically conductive connecting member. The resistive device includes a first electrode foil, a second electrode foil and a positive temperature coefficient (PTC) material layer laminated between the electrode foils. The insulation layer is formed on the surface of the first electrode foil, and the electrode layer is formed on the surface of the insulation layer. The conductive connecting member penetrates the electrode layer, the insulation layer and the first electrode foil for electrically connecting the electrode layer and the first electrode foil. The conductive connecting member is insulated from the second electrode foil. One of the first and second electrode foils is configured to electrically connect to a protective circuit module (PCM), and the other one is configured to electrically connect to an electrode terminal of a battery to be protected.Type: GrantFiled: January 6, 2012Date of Patent: September 23, 2014Assignee: Polytronics Technology Corp.Inventors: Chun Teng Tseng, Yi Nuo Chen, David Shau Chew Wang
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Patent number: 8830027Abstract: A surface mountable thermistor comprises a resistive device, first and second electrodes, and at least one heat conductive dielectric layer. The resistive device contains first and second electrically conductive members and a polymeric material layer laminated therebetween. The polymeric material layer exhibits PTC or NTC behavior. The polymeric material layer and the first and second electrically conductive members commonly extend in a first direction. The first electrode is electrically coupled to the first electrically conductive member. The second electrode is electrically coupled to the second electrically conductive member and is insulated from the first electrode. The heat conductivity of the first electrode or the second electrode is at least 50 W/mK. The heat conductive dielectric layer comprises polymeric insulation matrix and heat conductive filler, and is disposed between the first electrode and the second electrode. The heat conductivity of heat conductive dielectric layer is between 1.Type: GrantFiled: September 5, 2012Date of Patent: September 9, 2014Assignee: Polytronics Technology Corp.Inventors: Yi An Sha, Chun Teng Tseng, David Shau Chew Wang
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Patent number: 8803653Abstract: An over-current protection device is of an approximately quadrilateral structure with upper and lower surfaces, first and second side surfaces, in which the second side surface contains a bevel. The device comprises first and second electrodes, a first PTC material layer, and first and second conductive connecting members. The first electrode is formed on the upper or lower surface. The second electrode is formed on the lower surface and is insulated from the first electrode. The first PTC material layer extends along the upper surface, and has a first surface electrically coupled to the first electrode, and a second surface electrically coupled to the second electrode. The first conductive connecting member is formed on the first side surface and is electrically coupled to the first electrode. The second conductive connecting member is formed on the second side surface and extends along the bevel to electrically couple to the second electrode.Type: GrantFiled: April 19, 2013Date of Patent: August 12, 2014Assignee: Polytronics Technology Corp.Inventors: Chun Teng Tseng, David Shau Chew Wang
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Patent number: 8803428Abstract: An LED apparatus includes an LED component and a current-limiting device. The LED component includes at least one LED having a corresponding current-limiting resistance value. The current-limiting device includes a plurality of PTC devices connected in series. The plurality of PTC devices are capable of effectively sensing the temperature of the LED and are electrically coupled to the LED component. The resistance value of the current-limiting device increases with the increment of sensed temperature. The current-limiting device has a resistance close to or equal to the current-limiting resistance value at a temperature at which the LED operates normally. When the temperature of the LED gradually increases to an abnormal temperature, current allowable to be flowed through the current-limiting device gradually decreases to be lower than LED operating current.Type: GrantFiled: March 22, 2012Date of Patent: August 12, 2014Assignee: Polytronics Technology Corp.Inventors: Chun Teng Tseng, David Shau Chew Wang
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Patent number: 8687337Abstract: An over-current protection device includes a first substrate, a second substrate, a first grating electrode, a second grating electrode and a positive temperature coefficient (PTC) material layer. The first grating electrode and the second grating electrode are formed on the first substrate and are interlaced and spaced on a same plane. The PTC material layer is formed on the first substrate, the first grating electrode and the second grating electrode, and between the first grating electrode and the second grating electrode. In an embodiment, the first grating electrode and the second grating electrode serve as a current input port and a current output port, respectively.Type: GrantFiled: September 21, 2011Date of Patent: April 1, 2014Assignee: Polytronics Technology Corp.Inventors: Yi An Sha, David Shau Chew Wang
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Patent number: 8687336Abstract: An over-current protection device is disposed on a circuit board and configured to protect a battery. The over-current protection device includes a resistive device, at least one insulation layer and a weld electrode layer. The resistive device exhibits positive temperature coefficient behavior. The insulation layer has a thickness of at least 0.03 mm. The weld electrode layer is configured to weld a strip interconnect member to electrically coupled to the battery, and has a thickness of at least 0.03 mm. The insulation layer and the resistive device are disposed between the weld electrode layer and the circuit board. The circuit board, the resistive device and the weld electrode layer are electrically coupled in series. The association of the resistive device and the weld electrode layer has a thermal mass capable of withstanding welding the strip interconnect member without significant damage to the over-current protection device.Type: GrantFiled: January 6, 2012Date of Patent: April 1, 2014Assignee: Polytronics Technology Corp.Inventors: David Shau Chew Wang, Fu Hua Chu, Chun Teng Tseng
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Patent number: 8652641Abstract: A heat conductive dielectric polymer material comprises a polymer, a curing agent and a heat conductive filler. The polymer comprises a thermoplastic and a thermosetting epoxy resin. The thermoplastic comprises 3% to 30% by volume of the heat conductive dielectric polymer material, and the thermosetting epoxy is selected from end-epoxy-function group epoxy resin, side chain epoxy function group epoxy resin, multi-function group epoxy resin or the mixture thereof. The curing agent can cure the thermosetting epoxy resin at a temperature. The heat conductive filler is uniformly distributed in the polymer and comprises 40% to 70% by volume of the heat conductive dielectric polymer material. The heat conductive dielectric polymer material has an interpenetrating network structure, and the heat conductive coefficient is greater than 1.0 W/m-K.Type: GrantFiled: May 17, 2011Date of Patent: February 18, 2014Assignee: Polytronics Technology Corp.Inventors: David Shau Chew Wang, Yi An Sha, Kuo Hsun Chen
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Patent number: 8558656Abstract: An over-current protection device comprises a resistance material with positive or negative temperature coefficient and an upper surface and a lower surface; a first electrode layer having a first groove, disposed on the upper surface; a first surface mount pad disposed on the upper surface; a second electrode layer disposed on the lower surface, electrically connecting to the first surface mount pad; a second surface mount pad disposed on the lower surface, electrically connecting to the first electrode layer; a second groove electrically separating the first surface mount pad from the first electrode layer; and a third groove electrically separating the second electrode layer from the second surface mount pad. The first groove divides the first electrode layer into two connected regions. The first and second surface mount pads are separated from each other and one end of the first groove connects to the second groove.Type: GrantFiled: March 18, 2013Date of Patent: October 15, 2013Assignee: Polytronics Technology Corp.Inventors: David Shau Chew Wang, Chun Teng Tseng