Patents Assigned to Polytronics Technology Corp.
  • Patent number: 12573528
    Abstract: An over-current protection device includes a heat-sensitive layer and an electrode layer. The electrode layer includes a top metal layer and a bottom metal layer, and the heat-sensitive layer attached therebetween. The heat-sensitive layer exhibits a positive temperature coefficient (PTC) characteristic and includes a polymer matrix and a conductive filler. The polymer matrix includes a polyolefin-based homopolymer and a polyolefin-based copolymer. The polyolefin-based homopolymer has a first coefficient of thermal expansion (CTE), and the polyolefin-based copolymer has a second CTE lower than the first CTE. The polyolefin-based homopolymer and the polyolefin-based copolymer together form an interpenetrating polymer network (IPN).
    Type: Grant
    Filed: May 3, 2023
    Date of Patent: March 10, 2026
    Assignee: POLYTRONICS TECHNOLOGY CORP.
    Inventors: Cheng-Yu Tung, Chia-Yuan Lee, Hsiu-Che Yen, Chen-Nan Liu, Yung-Hsien Chang, Yao-Te Chang, Fu-Hua Chu, Takashi Hasunuma
  • Patent number: 12555706
    Abstract: An over-current protection device includes first and second electrode layers and a PTC material layer laminated therebetween. The PTC material layer includes a polymer matrix, and a conductive filler. The polymer matrix has a fluoropolymer. The total volume of the PTC material layer is calculated as 100%, and the fluoropolymer accounts for 47-62% by volume of the PTC material layer. The fluoropolymer has a melt viscosity higher than 3000 Pa·s.
    Type: Grant
    Filed: March 16, 2023
    Date of Patent: February 17, 2026
    Assignee: POLYTRONICS TECHNOLOGY CORP.
    Inventors: Cheng-Yu Tung, Chen-Nan Liu, Chia-Yuan Lee, Hsiu-Che Yen, Yung-Hsien Chang, Yao-Te Chang, Fu-Hua Chu
  • Patent number: 12488916
    Abstract: An over-current protection device includes a first metal layer, a second metal layer and a heat-sensitive layer laminated therebetween. The heat-sensitive layer exhibits a positive temperature coefficient (PTC) characteristic and includes a polymer matrix and a first conductive filler. The polymer matrix includes a polyolefin-based polymer and a fluoropolymer. The fluoropolymer has a melt flow index higher than 1.9 g/10 min, and the polyolefin-based polymer and the fluoropolymer together form an interpenetrating polymer network (IPN). The first conductive filler has a metal-ceramic compound dispersed in the polymer matrix.
    Type: Grant
    Filed: April 5, 2023
    Date of Patent: December 2, 2025
    Assignee: POLYTRONICS TECHNOLOGY CORP.
    Inventors: Chen-Nan Liu, Yung-Hsien Chang, Cheng-Yu Tung, Hsiu-Che Yen, Chia-Yuan Lee, Yao-Te Chang, Fu-Hua Chu
  • Patent number: 12406782
    Abstract: An over-current protection device comprises first and second electrode layers and a PTC material layer laminated therebetween. The PTC material layer includes a polymer matrix, a conductive filler and a titanium-containing inner filler. The polymer matrix has a fluorine-free polyolefin-based polymer. The titanium-containing inner filler has a compound represented by a general formula of MTiO3, wherein the M represents transition metal or alkaline earth metal. The total volume of the PTC material layer is calculated as 100%, and the titanium-containing inner filler accounts for 1-9% by volume of the PTC material layer.
    Type: Grant
    Filed: January 5, 2023
    Date of Patent: September 2, 2025
    Assignee: POLYTRONICS TECHNOLOGY CORP.
    Inventors: Chen-Nan Liu, Yung-Hsien Chang, Hsiu-Che Yen, Cheng-Yu Tung, Chia-Yuan Lee, Yu-Chieh Fu, Yao-Te Chang, Fu-Hua Chu
  • Patent number: 12406783
    Abstract: A circuit protection device includes a first temperature sensitive resistor, a second temperature sensitive resistor, an electrically insulating multilayer, a first and second electrode layer, and at least one external electrode. The first temperature sensitive resistor and the second temperature sensitive resistor are electrically connected in parallel, and have a first upper electrically conductive layer and a second lower electrically conductive layer, respectively. The electrically insulating multilayer includes an upper insulating layer, a middle insulating layer, and a lower insulating layer. The upper insulating layer is between the first upper electrically conductive layer and the first electrode layer. The middle layer is laminated between the first temperature sensitive resistor and the second temperature sensitive resistor. The lower insulating layer is between the second lower electrically conductive layer and the second electrode layer.
    Type: Grant
    Filed: January 13, 2023
    Date of Patent: September 2, 2025
    Assignee: POLYTRONICS TECHNOLOGY CORP.
    Inventors: Chien Hui Wu, Yung-Hsien Chang, Cheng-Yu Tung, Ming-Hsun Lu, Yi-An Sha
  • Patent number: 12407163
    Abstract: A circuit protection device includes a temperature sensitive resistor element, a dielectric layer, a first electrically insulating layer, a first electrode and a second electrode. The temperature sensitive resistor element has a first electrically conductive layer, a second electrically conductive layer and a positive temperature coefficient (PTC) layer disposed therebetween. The first electrically conductive layer has two electrically conductive blocks. The two electrically conductive blocks dispose on the surface of the PTC layer, thus forming a trench in the PTC layer. The dielectric layer is disposed in the trench. The first electrically insulating layer is disposed on the first electrically conductive layer and covers the dielectric layer. The first and second electrodes are disposed on the first electrically insulating layer, and electrically connected to the two electrically conductive blocks, respectively.
    Type: Grant
    Filed: December 12, 2022
    Date of Patent: September 2, 2025
    Assignee: POLYTRONICS TECHNOLOGY CORP.
    Inventors: Yi-An Sha, Chien Hui Wu
  • Patent number: 12394545
    Abstract: An over-current protection device includes a first metal layer, a second metal layer and a heat-sensitive layer laminated therebetween. The heat-sensitive layer exhibits a positive temperature coefficient (PTC) characteristic and includes a first polymer and a conductive filler. The first polymer consists of polyvinylidene difluoride (PVDF), and PVDF exists in different phases such as ?-PVDF, ?-PVDF and ?-PVDF. The total amount of ?-PVDF, ?-PVDF and ?-PVDF is calculated as 100%, and the amount of ?-PVDF accounts for 48% to 55%. The conductive filler has a metal-ceramic compound.
    Type: Grant
    Filed: March 2, 2023
    Date of Patent: August 19, 2025
    Assignee: POLYTRONICS TECHNOLOGY CORP.
    Inventors: Hsiu-Che Yen, Yung-Hsien Chang, Cheng-Yu Tung, Chia-Yuan Lee, Chen-Nan Liu, Yao-Te Chang, Fu-Hua Chu
  • Patent number: 12354775
    Abstract: An over-current protection device includes a first metal layer, a second metal layer and a heat-sensitive layer laminated therebetween. The heat-sensitive layer exhibits a positive temperature coefficient (PTC) characteristic and includes a first polymer and a conductive filler. The first polymer consists of polyvinylidene difluoride (PVDF), and PVDF exists in different phases such as ?-PVDF, ?-PVDF and ?-PVDF. The total amount of ?-PVDF, ?-PVDF and ?-PVDF is calculated as 100%, and the amount of ?-PVDF accounts for 33% to 42%.
    Type: Grant
    Filed: January 25, 2023
    Date of Patent: July 8, 2025
    Assignee: POLYTRONICS TECHNOLOGY CORP.
    Inventors: Chia-Yuan Lee, Cheng-Yu Tung, Hsiu-Che Yen, Chen-Nan Liu, Yung-Hsien Chang, Yao-Te Chang, Fu-Hua Chu
  • Patent number: 12288980
    Abstract: An over-current protection device includes a resistor element, an outer electrode, and an encapsulation layer. The resistor element has a first insulation layer, a first electrically conductive layer, a PTC material layer, a second electrically conductive layer and a second insulation layer stacked sequentially from bottom to top. The first insulation layer has a bottom surface and a first sidewall adjoining the bottom surface. The outer electrode has a first electrode and a second electrode disposed on the bottom surface. The first and second electrodes are electrically connected to the first conductive layer through the first and second vias, respectively. The encapsulation layer covers the first sidewall of the first insulation layer and extends to a part of the bottom surface, thereby forming a first perimeter on the bottom surface of the first insulation layer. The first and second electrodes are located inside the first perimeter.
    Type: Grant
    Filed: October 13, 2022
    Date of Patent: April 29, 2025
    Assignee: POLYTRONICS TECHNOLOGY CORP.
    Inventors: Yi-Hsuan Lee, Pin Hsuan Li, Yi-An Sha
  • Patent number: 11992053
    Abstract: A vaporizer comprises an absorber, a heating element, and a porous cover layer. The absorber is configured to absorb a material to be vaporized. The heating element is configured to heat and vaporize the material to be vaporized in the absorber, and includes a first electrode portion, a second electrode portion, and an electrically conductive connecting member connected between the first electrode portion and the second electrode portion. The porous cover layer covers at least a portion of the heating element without covering the first and second electrode portions. A ratio of an area of the porous cover layer to an area of the electrically conductive connecting member is defined as a covering ratio, which is at least 50%. A porosity of the porous cover layer ranges from 30% to 75%.
    Type: Grant
    Filed: January 8, 2021
    Date of Patent: May 28, 2024
    Assignee: POLYTRONICS TECHNOLOGY CORP.
    Inventors: Po-Chih Shen, Tong Cheng Tsai, Yu Sian Jhou
  • Patent number: 11990258
    Abstract: An over-current protection device includes first and second electrode layers and a PTC material layer laminated therebetween. The PTC material layer includes a polymer matrix, a conductive filler, and a titanium-containing dielectric filler. The polymer matrix has a fluoropolymer. The titanium-containing dielectric filler has a compound represented by a general formula of MTiO3, wherein the M represents transition metal or alkaline earth metal. The total volume of the PTC material layer is calculated as 100%, and the titanium-containing dielectric filler accounts to for 5-15% by volume of the PTC material layer.
    Type: Grant
    Filed: September 28, 2022
    Date of Patent: May 21, 2024
    Assignee: POLYTRONICS TECHNOLOGY CORP.
    Inventors: Hsiu-Che Yen, Yung-Hsien Chang, Cheng-Yu Tung, Chen-Nan Liu, Chia-Yuan Lee, Yu-Chieh Fu, Yao-Te Chang, Fu-Hua Chu
  • Patent number: 11800895
    Abstract: A vaporizer comprises an absorber and a heating element. The absorber is configured to absorb the material to be vaporized and comprises a plurality of first pores of a 100-500 nm diameter and a plurality of second pores of a 20-100 nm diameter. A ratio of the number of the second pores N2 to the number of the first pores N1 in a unit area, i.e., N2/N1, is 10-50%. The heating element heats and vaporizes the material to be vaporized in the absorber.
    Type: Grant
    Filed: April 9, 2020
    Date of Patent: October 31, 2023
    Assignee: POLYTRONICS TECHNOLOGY CORP.
    Inventors: Po-Chih Shen, Tong-Cheng Tsai, David Shau-Chew Wang, Yu-Sian Jhuo
  • Patent number: 11778739
    Abstract: A thermally conductive board includes a metal substrate, a metal layer, a thermal conductive insulating polymer layer, and a ceramic material layer. The thermal conductive insulating polymer layer is located between the metal layer and the metal substrate. The ceramic material layer includes an upper ceramic layer or a lower ceramic layer, or includes both the upper ceramic layer and the lower ceramic layer. The upper ceramic layer is disposed between the metal layer and the thermal conductive insulating polymer layer, and the lower ceramic layer is disposed between the thermal conductive insulating polymer layer and the metal substrate.
    Type: Grant
    Filed: March 1, 2021
    Date of Patent: October 3, 2023
    Assignee: POLYTRONICS TECHNOLOGY CORP.
    Inventors: Kuo Hsun Chen, Cheng Tsung Yang, Feng-Chun Yu, Kai-Wei Lo
  • Patent number: 11694825
    Abstract: A radial-leaded over-current protection device comprises a PTC element, a first electrode lead, a second electrode lead and an electrically insulating encapsulation layer. The PTC element comprises a first conductive layer, a second conductive layer and a PTC material layer laminated therebetween. The PTC material layer comprises crystalline polymer and conductive filler dispersed therein. The first electrode lead has an end connecting to the first conductive layer, whereas the second electrode lead has an end connecting to the second conductive layer. The electrically insulating encapsulation layer includes a fluorine-containing polymer, and wraps around an entire outer surface of the PTC element and the ends of the first and second electrodes connecting to the PTC element. The electrically insulating encapsulation layer has a thickness of 102˜105 nm, and the radial-leaded over-current protection device has an initial resistance Rbf of 0.0017˜0.0027?.
    Type: Grant
    Filed: September 10, 2021
    Date of Patent: July 4, 2023
    Assignee: POLYTRONICS TECHNOLOGY CORP.
    Inventors: Feng Ji Li, Yi-Hsuan Lee, Yung Hsien Chang
  • Patent number: 11626220
    Abstract: A surface-mountable over-current protection device comprises at least one PTC material layer, a first conductive layer, a second conductive layer, a first electrode, a second electrode, an insulating layer, and a cover layer. The PTC material layer comprises crystalline polymer and conductive fillers dispersed therein. The first conductive layer and the second conductive layer are disposed on a first surface and a second surface of the PTC material layer, respectively. The first electrode and the second electrode are electrically connected to the first conductive layer and the second conductive layer, respectively. The insulating layer is disposed between the first electrode and the second electrode for insulation. The cover layer includes a fluorine-containing polymer, and wraps around an entire outer surface of the surface-mountable over-current protection device.
    Type: Grant
    Filed: September 10, 2021
    Date of Patent: April 11, 2023
    Assignee: POLYTRONICS TECHNOLOGY CORP.
    Inventors: Feng Ji Li, Yi-Hsuan Lee, Yung Hsien Chang
  • Patent number: 11594877
    Abstract: An over-current protection device comprises first and second electrode layers and a PTC material layer laminated therebetween. The PTC material layer comprises a polymer matrix and carbon black. The polymer matrix comprises a fluoropolymer having a melting point higher than 150° C. The carbon black is dispersed in the polymer matrix. A resistance jump Rjump_1000@16V/50A of the over-current protection device at 16V/50 A by 1000 cycles is 0.80-1.20. A resistance jump Rjump_1000@25V/50A of the over-current protection device at 25V/50 A by 1000 cycles is 0.90-1.30.
    Type: Grant
    Filed: August 25, 2021
    Date of Patent: February 28, 2023
    Assignee: POLYTRONICS TECHNOLOGY CORP.
    Inventors: Zhen Yu Dong, Yung Hsien Chang, Hsiu Che Yen, Yao Te Chang, Fu Hua Chu, Takashi Hasunuma
  • Patent number: 11574750
    Abstract: An over-current protection device comprises first and second electrode layers and a PTC material layer laminated therebetween. The PTC material layer comprises a polymer matrix, a conductive ceramic filler, a carbon-containing conductive filler, and an inner filler. The polymer matrix comprises a fluoropolymer having a melting point higher than 150° C. The inner filler is selected from one of aluminum nitride, silicon carbide, zirconium oxide, boron nitride, graphene, aluminum oxide, or any mixtures thereof, and comprises 2-10% by volume of the PTC material layer. The over-current protection device is able to mitigate negative temperature coefficient (NTC) behavior after trip of device, and achieves high hold current and high endurable power.
    Type: Grant
    Filed: August 20, 2021
    Date of Patent: February 7, 2023
    Assignee: POLYTRONICS TECHNOLOGY CORP.
    Inventors: Hsiu Che Yen, Yung Hsien Chang, Zhen Yu Dong, Yao Te Chang, Fu Hua Chu
  • Patent number: 11511521
    Abstract: An insulated metal substrate (IMS) and a method for manufacturing the same are disclosed. The IMS includes an electrically conductive line pattern layer, an encapsulation layer, a first adhesive layer, a second adhesive layer, and a heat sink element. The encapsulation layer fills a gap between a plurality of electrically conductive lines of the electrically conductive line pattern layer. An upper surface of the encapsulation layer is flush with an upper surface of the electrically conductive line pattern layer. The first and second adhesive layer are disposed between the electrically conductive line pattern layer and the heat sink element. A bonding strength between the first adhesive layer and the second adhesive layer is greater than 80 kg/cm2.
    Type: Grant
    Filed: May 3, 2021
    Date of Patent: November 29, 2022
    Assignee: POLYTRONICS TECHNOLOGY CORP.
    Inventors: Feng-Chun Yu, Kai-Wei Lo, Wen Feng Lee, Ru-Yi Cai
  • Patent number: 11201026
    Abstract: A protection device comprises a substrate, a fusible element and a heating element. The substrate comprises a first electrode and a second electrode on its surface. The fusible element is disposed on the substrate and connects to the first electrode and the second electrode at two ends. The fusible element comprises a first metal layer and a second metal layer disposed on the first metal layer. The second metal layer has a lower melting point than that of the first metal layer. The heating element is disposed on the substrate. In the event of over-voltage or over-temperature, the heating element heats up to melt and blow the fusible element. The second metal layer is 40-95% of the fusible element in thickness.
    Type: Grant
    Filed: April 9, 2020
    Date of Patent: December 14, 2021
    Assignee: POLYTRONICS TECHNOLOGY CORP.
    Inventors: Tsung Min Su, Chia-Mao Chen, David Shau-Chew Wang
  • Patent number: 11044817
    Abstract: A thermally conductive board comprises a metal substrate, a foil containing copper, a thermally conductive and insulating layer and a barrier layer. The thermally conductive and electrically insulating layer is disposed on the metal substrate. The barrier layer is laminated between the foil containing copper and the thermally conductive and electrically insulating layer. The barrier is in direct contact with the foil containing copper, and the interface between the barrier layer and the foil containing copper comprises a microrough surface. The barrier layer has a Redox potential between 0 and ?1V. The microrough surface has a roughness Rz of 2-18 ?m.
    Type: Grant
    Filed: April 9, 2020
    Date of Patent: June 22, 2021
    Assignee: POLYTRONICS TECHNOLOGY CORP.
    Inventors: Kuo-Hsun Chen, Chia-Hsiung Wu, Kai-Wei Lo, Yu-Hsuan Tseng