Patents Assigned to Polytronics Technology Corp.
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Patent number: 8536973Abstract: An over-current protection device includes two metal foils and a PTC material layer. The PTC material layer is laminated between the two metal foils and has a resistivity less than 0.4 ?-cm. The PTC material layer includes crystalline polymer and electrically conductive ceramic filler dispersed in the crystalline polymer. The conductive ceramic filler is of HCP structure and includes 70-95% by weight of the PTC material layer. The trip jump value of the over-current protection device after 300 times trip is less than or equal to 25. The resistance repeatability of the device can be effectively improved by adding the conductive ceramic filler.Type: GrantFiled: June 25, 2012Date of Patent: September 17, 2013Assignee: Polytronics Technology Corp.Inventors: Kuo Chang Lo, Yao Te Chang, Ya Fang Liang, Yi An Sha, David Shau Chew Wang
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Patent number: 8525636Abstract: A thermistor includes a first electrically conductive member, a second electrically conductive member and a polymer material layer laminated therebetween. The polymer material layer exhibits positive temperature coefficient (PTC) behavior, and includes at least one crystalline polymer and at least one electrically conductive filler distributed in the crystalline polymer. The conductive filler has a resistivity less than 500 ??-cm and includes 72-96% by weight of the polymer material layer. The thermistor has a device effective area, and the value of the hold current at 60° C. divided by the device effective area is around 0.16-0.8 A/mm2. The ratio of the hold current of the thermistor at 60° C. to the hold current at 25° C. of the thermistor is 40-95%.Type: GrantFiled: April 4, 2012Date of Patent: September 3, 2013Assignee: Polytronics Technology Corp.Inventors: Yi An Sha, Kuo Chang Lo, Tsungmin Su
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Patent number: 8502638Abstract: A thermistor includes a resistive device, a first insulation layer, a first electrode, a second electrode and a first heat-conductive layer. The resistive device includes a first electrically conductive member, a second electrically conductive member and a polymeric material layer laminated therebetween. The polymeric material layer exhibits positive temperature coefficient (PTC) or negative temperature coefficient (NTC) behavior. The first insulation layer is disposed on the first electrically conductive member. The first electrode is electrically coupled to the first electrically conductive member, whereas the second electrode is electrically coupled to the second electrically conductive member and is insulated from the first electrode. The first heat-conductive layer is disposed on the first insulation layer, and has a heat conductivity of at least 30 W/m-K and a thickness of 15-250 ?m.Type: GrantFiled: February 3, 2012Date of Patent: August 6, 2013Assignee: Polytronics Technology Corp.Inventors: Yi An Sha, Chun Teng Tseng, David Shau Chew Wang
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Patent number: 8482373Abstract: An over-current protection device comprises a PTC material layer, first and second conductive layers, first and second electrodes, and four conductive vias. The first and second conductive layers are in physical contact with first and second surfaces of the PTC material layer, respectively. The first electrode contains a pair of first metal foils, and the second electrode contains a pair of second metal foils. The four conductive vias are formed at the corners each defined by two adjacent planar lateral surfaces. Two conductive vias connect the pair of the first metal foils and the first conductive layer, and the other two conductive vias connect the pair of the second metal foils and the second conductive layer. The ratio of the sum of the cross-sectional areas of the conductive vias to a form factor area of the device is in the range of 7% to 20%.Type: GrantFiled: December 18, 2012Date of Patent: July 9, 2013Assignee: Polytronics Technology Corp.Inventors: Chun Teng Tseng, David Shau Chew Wang
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Patent number: 8461956Abstract: An over-current protection device includes a first conductive member, a second conductive member, a resistive device and a temperature sensing switch. The first conductive member includes a first electrode foil and a second electrode foil those are formed on a same plane. The resistive device is laminated between the first conductive member and the second conductive member and exhibits positive temperature coefficient or negative temperature coefficient behavior. The temperature sensing switch can switch the first electrode foil and the second electrode foil between electrically conductive status and current-restriction status, e.g., open circuit, according to temperature variation. The threshold temperature of the temperature sensing switch is lower than the trip temperature of the resistive device.Type: GrantFiled: July 20, 2011Date of Patent: June 11, 2013Assignee: Polytronics Technology Corp.Inventors: Chun Teng Tseng, David Shau Chew Wang
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Patent number: 8446245Abstract: An over-current protection device includes two metal foils and a PTC material layer laminated therebetween. The PTC material layer has a volume resistivity between 0.07 ?-cm and 0.32 ?-cm. The PTC material layer includes a crystalline polymer, a conductive ceramic carbide filler of a particle size between 0.1 ?m and 50 ?m and a volume resistivity less than 0.1 ?-cm, and a carbon black filler. The weight ratio of the carbon black filler to the conductive ceramic carbide filler is between 1:90 and 1:4. The conductive ceramic carbide filler and the carbon black filler are dispersed in the crystalline polymer. The resistance ratio R100/Ri is between 3 and 20.Type: GrantFiled: September 19, 2011Date of Patent: May 21, 2013Assignee: Polytronics Technology Corp.Inventors: David Shau Chew Wang, Yi An Sha, Kuo Chang Lo, Tai Kuang Hei
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Patent number: 8432247Abstract: An over-current protection device includes a first electrode layer, a second electrode layer, and a resistance material disposed between the first and second electrode layers. The first electrode layer includes a first groove pattern formed on and through the first electrode layer. The first groove pattern is configured to separate the first electrode layer into a plurality of connected regions. The second electrode layer includes a second groove pattern formed on and through the second electrode layer. The second groove pattern is configured to separate the second electrode layer into a plurality of connected regions. The first and second groove patterns are further configured to be formed in an interlaced manner that when the first and second electrode layers are overlapped, the first and second groove patterns form a plurality of independent regions, which divide the resistance material into a plurality of electrically isolated and parallel connected units.Type: GrantFiled: September 19, 2011Date of Patent: April 30, 2013Assignee: Polytronics Technology Corp.Inventors: David Shau Chew Wang, Chun Teng Tseng
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Patent number: 8421584Abstract: An over-current protection device includes a conductive composite having a first crystalline fluorinated polymer, a plurality of particulates, a conductive filler, and a non-conductive filler, wherein the plurality of particulates include a second crystalline fluorinated polymer. The first crystalline fluorinated polymer has a crystalline melting temperature of between 150 and 190 degrees Celsius. The plurality of particulates including the second crystalline fluorinated polymer are disposed in the conductive composite, having a crystalline melting temperature of between 320 and 390 degrees Celsius and having a particulate diameter of from 1 to 50 micrometers. The conductive filler and the non-conductive filler are dispersed in the conductive composite.Type: GrantFiled: January 17, 2012Date of Patent: April 16, 2013Assignee: Polytronics Technology Corp.Inventors: Tong Cheng Tsai, Yi An Sha, David Shau Chew Wang, Fu Hua Chu
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Publication number: 20120182118Abstract: An over-current protection device includes a conductive composite having a first crystalline fluorinated polymer, a plurality of particulates, a conductive filler, and a non-conductive filler, wherein the plurality of particulates include a second crystalline fluorinated polymer. The first crystalline fluorinated polymer has a crystalline melting temperature of between 150 and 190 degrees Celsius. The plurality of particulates including the second crystalline fluorinated polymer are disposed in the conductive composite, having a crystalline melting temperature of between 320 and 390 degrees Celsius and having a particulate diameter of from 1 to 50 micrometers. The conductive filler and the non-conductive filler are dispersed in the conductive composite.Type: ApplicationFiled: January 17, 2012Publication date: July 19, 2012Applicant: Polytronics Technology Corp.Inventors: Tong Cheng Tsai, Yi An Sha, David Shau Chew Wang, Fu Hua Chu
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Patent number: 8198642Abstract: A light emitting diode (LED) apparatus with temperature control and current regulation functions is provided. The LED apparatus includes at least one LED die and at least one temperature control and current regulation (TCCR) device. The TCCR device is electrically connected between the LED die and a power source, and is placed within an effective temperature sensing distance of the LED die, so as to sense temperature changes of the LED die. The resistance of the TCCR device is proportional to the temperature in a range of 25° C. to 85° C., i.e., the resistance increases with temperature. Moreover, the resistance difference of the TCCR device between 50° C. and 80° C. is greater than or equal to 100 m?.Type: GrantFiled: January 19, 2007Date of Patent: June 12, 2012Assignee: Polytronics Technology Corp.Inventors: David Shau Chew Wang, Jyh Ming Yu
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Publication number: 20120075762Abstract: An over-current protection device includes a first electrode layer, a second electrode layer, and a resistance material disposed between the first and second electrode layers. The first electrode layer includes a first groove pattern formed on and through the first electrode layer. The first groove pattern is configured to separate the first electrode layer into a plurality of connected regions. The second electrode layer includes a second groove pattern formed on and through the second electrode layer. The second groove pattern is configured to separate the second electrode layer into a plurality of connected regions. The first and second groove patterns are further configured to be formed in an interlaced manner that when the first and second electrode layers are overlapped, the first and second groove patterns form a plurality of independent regions, which divide the resistance material into a plurality of electrically isolated and parallel connected units.Type: ApplicationFiled: September 19, 2011Publication date: March 29, 2012Applicant: Polytronics Technology Corp.Inventors: David Shau Chew Wang, Chun Teng Tseng
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Patent number: 8044763Abstract: A surface-mounted over-current protection device with positive temperature coefficient (PTC) behavior is disclosed. The surface-mounted over-current protection device comprises a first metal foil, a second metal foil corresponding to the first metal foil, a PTC material layer stacked between the first metal foil and the second metal foil, a first metal electrode, a first metal conductor electrically connecting the first metal foil to the first metal electrode, a second metal electrode corresponding to the first metal electrode, a second metal conductor electrically connecting the second metal foil to the second metal electrode, and at least one insulated layer to electrically insulate the first metal electrode from the second metal electrode. The surface-mounted over-current protection device, at 25° C., indicates that a hold current thereof divided by the product of a covered area thereof and the number of the conductive composite module is at least 0.16 A/mm2.Type: GrantFiled: February 5, 2010Date of Patent: October 25, 2011Assignee: Polytronics Technology Corp.Inventors: Shau Chew Wang, Fu Hua Chu
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Patent number: 7817009Abstract: An LED apparatus with temperature self-regulating, over-temperature protection, and over-current protection function comprises an LED chip, a heat dissipation plate, a heat conductive layer and a temperature control device. The heat dissipation and the heat conductive layer disposed thereon carry the LED chip and dissipate the heat generated from the LED chip that is connected to an electric power source for luminance. The temperature control device exhibiting PTC behavior is electrically connected between the LED chip and the electric power source in series, and the distance between the LED chip and the temperature control device is less than 3 cm. The heat conductive layer can consist of polymeric dielectric material and has a heat conduction coefficient larger than 1.0 W/mK at 25° C.Type: GrantFiled: July 11, 2006Date of Patent: October 19, 2010Assignee: Polytronics Technology Corp.Inventors: Shau Chew Wang, Jyh Ming Yu
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Patent number: 7701322Abstract: A surface-mounted over-current protection device with positive temperature coefficient (PTC) behavior is disclosed. The surface-mounted over-current protection device comprises a first metal foil, a second metal foil corresponding to the first metal foil, a PTC material layer stacked between the first metal foil and the second metal foil, a first metal electrode, a first metal conductor electrically connecting the first metal foil to the first metal electrode, a second metal electrode corresponding to the first metal electrode, a second metal conductor electrically connecting the second metal foil to the second metal electrode, and at least one insulated layer to electrically insulate the first metal electrode from the second metal electrode. The surface-mounted over-current protection device, at 25° C., indicates that a hold current thereof divided by the product of a covered area thereof and the number of the conductive composite module is at least 0.16 A/mm2.Type: GrantFiled: July 3, 2006Date of Patent: April 20, 2010Assignee: Polytronics Technology Corp.Inventors: Shau Chew Wang, Fu Hua Chu
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Patent number: 7382224Abstract: An over-current protection device comprises two metal foils and a positive temperature coefficient (PTC) material layer. The PTC material layer is sandwiched between the two metal foils and comprises plural crystalline polymers with at least one polymer melting point below 115° C., and a non-oxide electrically conductive ceramic powder. The non-oxide electrically conductive ceramic powder exhibits a certain particle size distribution. The PTC material layer has a resistivity below 0.1 ?-cm. The initial resistance of the device is below 20 m?, and the area of the PTC material layer is below 30 mm2. The over-current protection device exhibits a surface temperature below 100° C. under the trip state of over-current protection.Type: GrantFiled: June 19, 2006Date of Patent: June 3, 2008Assignee: Polytronics Technology Corp.Inventors: Shau Chew Wang, Fu Hua Chu, Kuo Chang Lo
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Patent number: 7283033Abstract: An axial leaded over-current protection device comprised of a plurality of PTC devices, a first terminal metal strip, and a second terminal metal strip. One end of the first terminal metal strip diverges into a plurality of electrode strips, and the plurality electrode strips are connected to an electrode layer of each PTC device. The second terminal metal strip is connected to the other electrode layer of each PTC device, i.e., the one not being connected to the first terminal metal strip. Accordingly, the first terminal metal strip and second terminal metal strip are respectively connected to the two electrode layers of each PTC device and become in parallel thereby, so that the resistance of the over-current protection device can be decreased.Type: GrantFiled: September 7, 2005Date of Patent: October 16, 2007Assignee: Polytronics Technology Corp.Inventors: Shau Chew Wang, Yi Nuo Chen
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Patent number: RE44224Abstract: A surface-mounted over-current protection device with positive temperature coefficient (PTC) behavior is disclosed. The surface-mounted over-current protection device comprises a first metal foil, a second metal foil corresponding to the first metal foil, a PTC material layer stacked between the first metal foil and the second metal foil, a first metal electrode, a first metal conductor electrically connecting the first metal foil to the first metal electrode, a second metal electrode corresponding to the first metal electrode, a second metal conductor electrically connecting the second metal foil to the second metal electrode, and at least one insulated layer to electrically insulate the first metal electrode from the second metal electrode. The surface-mounted over-current protection device, at 25° C., indicates that a hold current thereof divided by the product of a covered area thereof and the number of the conductive composite module is at least 0.16 A/mm2.Type: GrantFiled: January 18, 2012Date of Patent: May 21, 2013Assignee: Polytronics Technology Corp.Inventors: Shau Chew Wang, Fu Hua Chu