Abstract: A reflowable thermal fuse comprises a conduction element with first and second elastic portions, a sensor, a restraining element, a heating element and mounting pads. The first elastic portion is adapted to apply force on the conduction element in an activated state of the thermal fuse. The sensor is in mechanical communication with the first elastic portion of the conduction element. The restraining element is adapted to secure the second elastic portion of the conduction element and thereby prevent the second elastic portion from applying force on the conduction element in an installation state of the thermal fuse. Application of an activating current through the heating element causes heat generated and transferred to the restraining element and makes the restraining element to lose resilience, thereby releasing the second elastic portion and placing the thermal fuse in the activated state.

Abstract: A surface-mountable over-current protection device comprises at least one chip, a first lead and a second lead. The chip comprises a PTC material layer and two metal electrode layers disposed on upper and lower surfaces of the PTC material layer. The first lead is bent into multiple portions comprising a first electrode connecting portion connecting to one of the two metal electrode layers of the at least one chip and a first soldering portion for surface-mounting. The second lead is bent into multiple portions comprising a second electrode connecting portion connecting to another one of the two electrode layers of the at least one chip and a second soldering portion for surface-mounting. The PTC material layer comprises crystalline polymer and conductive filler dispersed therein, and the conductive filler has a resistivity less than 500??·cm. The surface-mountable over-current protection device can withstand a cycle life test of 300 cycles at 20V/40A without blowout.

Abstract: A surface mountable over-current protection device comprises a PTC material layer, first and second conductive layers, left and right electrodes, left and right conductive members, and left and right insulating members. The PTC material layer comprises a left notch at a left end and a right notch at a right end. The first conductive layer comprises a primary portion disposed on an upper surface of the PTC material layer and a secondary portion extending over the left notch, and the second conductive layer comprises a primary portion disposed on a lower surface of the PTC material layer and a secondary portion extending over the underside of the right notch. The left conductive member connects to the left electrode and the first conductive layer and isolates from the second conductive layer. The right conductive member connects to the right electrode and the second conductive layer and isolates from the first conductive layer.

Abstract: An over-current protection device comprises a PTC device and a heating element operable to heat the PTC device. The PTC device contains crystalline polymer and metal or ceramic conductive filler dispersed therein. The PTC device has a resistivity less than 0.1 ?·cm. The over-current protection device has the relation: It (heating)<Ih (60° C.)×10%, where Ih (60° C.) is a hold current of the over-current protection device at 60° C. when the heating element is not activated; It (heating) is a trip current of the over-current protection device when the heating element is activated to heat the PTC device. The PTC device has high hold current, thereby allowing a battery containing the device can be fast charged with a large current. In a specific situation, the heating element heats the PTC device to decrease the hold current of the over-current protection device of low resistivity, and accordingly the PTC device can trip by a small current.

Abstract: An over-current protection device comprises first and second electrode layers and a PTC material layer laminated therebetween. The PTC material layer has a resistivity less than 0.05 ?·cm and comprises a polymer matrix, a conductive ceramic filler and a carbon-containing conductive filler. The polymer matrix comprises a fluoropolymer having a melting point higher than 150° C. and comprises 50-60% by volume of the PTC material layer. The conductive ceramic filler having a resistivity less than 500??·cm is dispersed in the polymer matrix and comprises 40-45% by volume of the PTC material layer. The carbon-containing conductive filler is dispersed in the polymer matrix and comprises 0.5-5% by volume of the PTC material layer. At 25° C., a ratio of a hold current to an area of the over-current protection device is 0.21-0.3 A/mm2, and a ratio of an endurable power to the area of the over-current protection device is 4.8-7.2 W/mm2.

Abstract: A protection device comprises a first substrate, a second substrate, a fusible element and a heating element. The first substrate comprises a first surface, and the second substrate comprises a second surface facing the first surface. The fusible element is disposed on the first surface of the first substrate, and the heating element is disposed on the second surface of the second substrate and is disposed above the fusible element. When over-voltage or over-temperature occurs, the heating element heats up to blow the fusible element and thereby providing over-voltage and over-temperature protection.

Abstract: An over-current protection device comprises a PTC device and a first external lead. The PTC device comprises first and second conductive layers and a PTC material layer laminated therebetween. The first conductive layer forms an upper surface of the PTC device. The first external lead has a lower surface soldered to the first conductive layer. The lower surface is provided with a plurality of protrusions of which tops are in direct contact with the first conductive layer to form a gap between the first external lead and the first conductive layer. Solder paste fills the gap to form an electrically conductive connecting layer. The over-current protection device may further comprise a second external lead with protrusions soldered to the second conductive layer to form an axial-lead or a radial-lead type device.

Abstract: A PTC composition comprises crystalline polymer and conductive filler. The conductive filler comprises tungsten carbide powder dispersed in the crystalline polymer, and the tungsten carbide powder comprises impurity of less than 7% by weight. The impurity comprises the materials other than tungsten monocarbide.

Abstract: A secondary battery supplying electrical power to a load comprises a battery unit, at least one PTC temperature sensing device and a load switch. The battery unit is encompassed by a battery shell. The PTC temperature sensing device is disposed on a primary surface of the battery shell to effectively sense a temperature of the battery unit. The load switch connects to the battery unit and a load and determines whether the battery unit and the load switch are in electrical connection or in an open circuit state upon resistance variation of the PTC temperature sensing device. When the resistance of the PTC temperature sensing device increases by a threshold times within a specific temperature variation or time period, the load switch receives a control signal and accordingly switches to an open circuit state.

Abstract: An over-current protection device includes two metal foils and a PTC material layer laminated therebetween. The PTC material layer has a volumetric resistivity between about 0.07 ?-cm and 0.45 ?-cm. The PTC material layer comprises a crystalline polymer and first and second conductive fillers dispersed therein. The first conductive filler is carbon black powder. The second conductive filler is selected from the group consisting of metal powder and conductive ceramic powder and has a volumetric resistivity less than 0.1 ?-cm. The weight ratio of the second conductive filler to the first conductive filler is less than 4. The resistance jump R300/Ri of the over-current protection device is in the range from 1.5 to 5, where Ri is an initial resistance and R300 is a resistance after tripping 300 times.

Abstract: An over-current protection device comprises a PTC device, first and second electrodes, a first welding metal plate and a second welding metal plate. The PTC device comprises a first conductive layer, at second conductive layer and a PTC polymeric material layer laminated therebetween. The first electrode electrically connects to the first conductive layer. The second electrode electrically connects to the second conductive layer and is separated from the first electrode. The first welding metal plate is formed on an upper surface of the device and connects to the first electrode. The second welding metal plate is formed on the upper surface or a lower surface of the device and connects to the second electrode. The first and second welding metal plates are placed at two opposite ends of the strip-like structure, and each of them has a thickness sufficient to withstand spot-welding without significant resultant damage to the PTC device.

Abstract: A PTC device comprises two electrode layers and a PTC material layer laminated therebetween. The PTC material layer has a volumetric resistivity less than 0.2 ?-cm, and comprises a crystalline polymer, conductive ceramic fillers and crystalline low molecular weight organic compound. The crystalline polymer comprises thermoplastic polymer, thermosetting polymer or combination thereof. The conductive ceramic fillers dispersed in the crystalline polymer have volumetric resistivity less than 500 ??-cm, and comprise 40-70% by volume of the PTC material layer. The crystalline low molecular weight organic compound has a molecular weight less than 5000, and comprises 6-30% by volume of the PTC material layer. The hold current at 60° C. divided by a covered area of the PTC device is greater than 0.2 A/mm2, the hold current at 60° C. is 40-95% of the hold current at 25° C., and the trip temperature of the PTC device is less than 95° C.

Abstract: An adhesive material comprises a polymeric component, a heat conductive filler and a curing agent. The polymeric component comprises 30%-60% by volume of the adhesive material, and comprises thermoset epoxy resin and polymeric modifier configured to improve impact resistance of the thermoset epoxy resin. The polymeric modifier comprises thermoplastic, rubber or the mixture thereof. The polymeric modifier comprises 4%-45% by volume of the polymeric component. The heat conductive filler is evenly dispersed in the polymeric component, and comprises 40%-70% by volume of the adhesive material. The curing agent is capable of curing the thermoset epoxy resin at a temperature below 140° C. The adhesive material has a heat conductivity greater than 3 W/m-K.

Abstract: An over-current protection device adapted to be soldered onto a circuit board comprises a PTC material layer, a first electrode foil, a second electrode foil, a bonding section and a metal connecting member. The PTC material layer has opposite first and second surfaces. The first electrode foil is in physical contact with the first surface, and the second electrode foil electrically connects to the second surface. Both the second electrode foil and the bonding section are disposed on bottom of the device, and the bonding section is separated from the second electrode foil. The metal connecting member is disposed on the lateral surface of the device. The second electrode foil is adapted to be soldered onto an electrode section of the circuit board. The bonding section and the metal connecting member connect to corresponding joint section of the circuit board.

Abstract: An illumination apparatus comprises a heat sink, at least one light module and an insulating adhesive layer. The light module is disposed on the heat sink, and the insulating adhesive layer is disposed between the light module and heat sink to combine the light module with the heat sink. The insulating adhesive layer comprises polymer component and heat conductive filler dispersed therein. The polymer comprises thermoset epoxy resin. The insulating adhesive layer has heat conductivity greater than 0.5 W/m-K and a thickness of 0.02-10 mm. The bonding strength of the insulating adhesive layer to the heat sink and the light module is greater than 300 g/cm2, and the insulating adhesive layer can withstand a voltage of at least 500 volts.

Abstract: An over-current protection device, which can be surface-mounted and stand upright on a circuit board and withstand 60 to 600 volts, comprises a PTC device, first and second electrodes. The PTC device is a laminated structure comprising first and second conductive layers and a PTC material layer. The first and second conductive layers are in physical contact with first and second planar surfaces of the PTC material layer, respectively. The first electrode is disposed on the first conductive layer. The second electrode is disposed on the second conductive layer and is separated from the first electrode. The first electrode, the second electrode and the PTC device commonly form an end surface which is substantially perpendicular to the first and second planar surfaces. The first electrode and the second electrode at the end surface serve as interfaces electrically connecting to the circuit board.

Abstract: A PTC composition comprises crystalline polymer and conductive ceramic filler dispersed therein. The crystalline polymer has a melting point less than 90° C. and comprises 5%-30% by weight of the PTC composition. The crystalline polymer comprises ethylene, vinyl copolymer or the mixture thereof. The vinyl copolymer comprises at least one of the functional group selected from the group consisting of ester, ether, organic acid, anhydride, imide or amide. The conductive ceramic filler comprises a resistivity less than 500 ??-cm and comprises 70%-95% by weight of the PTC composition. The PTC composition has a resistivity about 0.01-5 ?-cm and its resistance at 85° C. is about 103 to 108 times that at 25° C.

Abstract: A radial-leaded over-current protection device includes a PTC device, first and second electrode leads and an insulating encapsulation layer. The PTC device has first and a second conductive layers and a PTC material layer therebetween. The PTC material layer has a resistivity less than 0.18 ?-cm and includes crystalline polymer and conductive ceramic filler. The ceramic filler has a resistivity less than 500 ?-cm and is 35-65% by volume of the PTC material layer. The first electrode lead has an end connecting to the first conductive layer, whereas the second electrode lead has an end connecting to the second conductive layer. The insulating encapsulation layer wraps the PTC device and the ends of the conductive layers. The radial-leaded over-current protection device at 25° C. has a value of hold current thereof divided by an area of the PTC device ranging from 0.027-0.3A/mm2. Each electrode lead has a cross-sectional area of at least 0.16 mm2.

Abstract: An anti-surge over-current protection device comprises a PTC material layer, first and second conductive layers. The PTC material layer has opposite first and second planar surfaces. The first conductive layer is in physical contact with the first planar surface and comprises a plurality of first conductive members isolated from each other. The second conductive layer is in physical contact with the second planar surface, and comprises a plurality of second conductive members isolated from each other. The first conductive layer, the PTC material layer and the second conductive layer form a circuit containing first and second conductive paths. In the first conductive path, the PTC material layer forms a first series connection resistive component having at least two resistors. In the second conductive path, the PTC material layer forms a second series connection resistive component having at least two resistors.

Abstract: A heat radiating material contains components which comprise 10-45 wt % of titanium dioxide, 5-25 wt % of zirconium dioxide, 2-30 wt % of magnesium oxide, and 0.01-0.5 wt % of an oxide of rare earth metal. The heat radiating material has a heat conductivity of 0.34-1.35 W/m-K, and a radiation efficiency equal to or larger than 88% which is measured in infrared spectroscopy wavelength range 4-14 ?m and at a temperature of 40° C.