Abstract: A fitment tape machine for forming a roll of tape having fitments for use in a flexible pouch is provided. The machine includes a conveyor operable to feed a bottom sheet of material along an axis from upstream the conveyor to downstream the conveyor. A cold press having a head is disposed above the sheet of material and operable to engage the sheet of material so as to urge the head into the sheet of material and form a detent operable to hold a sidewall of a fitment. A fitment dispensing device disposed downstream the cold press is operable to insert a fitment into the detent. A top film dispenser, disposed downstream the fitment dispensing device is operable to apply a top film of material onto the fitment so as to place the fitment between the top film of material and the bottom sheet of material.

Abstract: A flexible pouch having a removable cap for use with the tube spout fitment and a method of filling the flexible pouch is provided. The removable cap is formed from a tube of pliable material, and has a first opening and a second opening. The first and second openings each have a peripheral edge. The peripheral edge of the first opening is configured to engage the outer surface of the tube spout fitment. The peripheral edge of the second opening is pressed onto itself and sealed so as to form a flattened edge. The method includes the steps mounting the removable cap onto the tube spout fitment. Filling the pouch, and sealing the second opening of the removable cap so as to form a flattened edge.

Abstract: A machine for filling a flexible pouch having a fitment assembly, a gripper and a filler. The fitment assembly having a tap and a fitment mounted to the pouch body. The gripper operable to remove the tap from the fitment, retain the tap during filling operations, and mount the tap back onto the fitment after filling operations. The fitment assembly having a tap operable to be mounted on the fitment in a transport position and a fixed position, wherein in the transport position a first predetermined amount of force is required to remove the tap. In the fixed position, a second predetermined amount of force is required to remove the tap. The second predetermined amount of force is substantially larger than the first predetermined amount of force.

Abstract: An apparatus for simultaneously separating a portion of a continuous web of film, having a leading edge and a plurality of spaced apart side seals, includes a base, a plurality of blade pairs, and a film guide device. The blade pairs are moveable between an open and closed positions and are mounted to the base and spaced apart a distance corresponding to the side seals in the film. The film guide device includes a guide member that releasable attaches to a portion of the film adjacent the leading edge. The guide members suspends the film between the plurality of blade pairs in the open position to align the plurality of seals on the film with the plurality of spaced apart blade pairs to accurate separate the film into a plurality of pouches upon movement of the blade pairs to the closed position.

Abstract: An apparatus for forming a plurality of flexible pouches from a continuous web of film having a plurality of registration marks spaced a predetermined distance apart. The apparatus includes a film displacement mechanism, a registration mark sensor, and a controller. The film displacement mechanism includes at least one vertically oriented roller that rollingly engages with the continuous web of film. The film displacement mechanism adjusts the tension in the film by horizontally displacing the vertically oriented roller. The registration mark sensor is positioned upstream of the film displacement mechanism and is configured to detect the registration marks. The controller controls the film displacement mechanism to horizontally displace the film upon receipt of a signal from the registration mark sensor.

Abstract: The apparatus, for filling a flexible pouch having a bottom end, an opposite top end, and a pair of side edges extending between the bottom and top end, includes a filling station, a supply of compressed purging gas, and a gas purging station. The filling station includes a feeder that dispenses an amount of product into the pouch. The gas purge station is positioned subsequent to the filling station and includes a pair of gas lances. Each of the pair of gas lances have an outlet to discharge the purging gas into the pouch. The pair of gas lances being moveable between an inserted position and a withdrawn position. In the inserted position the pair of gas lances are disposed within the pouch a predetermined distance above the amount of product, and in the withdrawn position the pair of gas lances are provided above the top end of the pouch.

Abstract: The present invention discloses a smart pouch that has a flexible pouch with a plurality of smart tags attached thereto. The plurality of smart tags can include one or more of the following: a radio frequency identification (RFID) tag, a chipless RFID tag, a time sensitive tag, a time-temperature sensitive tag, a package-has-been-opened tag, a cooking instructions tag, and the like. A signal provided by the plurality of smart tags to a reader can provide a plurality of information to the reader and the information can be related to the flexible pouch and any content, product, etc., that may be contained therewithin. In addition, at least one of the plurality of smart tags can be located within an air pocket.

Abstract: A self-standing pouch is provided. The pouch includes a pouch body and a flap. The flap is disposed beneath the pouch body. The flap may be folded so as to form a generally planar surface disposed at the bottom of the pouch. The planar surface is operable to support the pouch in a generally upright manner. The pouch may include a fitment and a pair of gussets. The fitment may be disposed at the top of the pouch, or on a portion of the pouch body. The fitment is operable to provide access to the pouch contents. The gussets help the pouch expand during pouch filling operations and as contents of the flap are displaced into the pouch body when the flap is folded to form the planar surface.

Abstract: A stand-up flexible pouch for packaging a product and a method of forming and filling the pouch is provided. The pouch includes a panel forming a body of the pouch using a flexible material having an inner surface and an outer surface. A rib is integrally formed in the pouch body, and the rib is spaced a predetermined distance from an edge of the pouch body. The ribs provide structural rigidity to the pouch when filled, allowing the pouch to retain the filled shape and stand upright unassisted as the product is removed from the pouch.

Abstract: A flexible pouch having a removable cap for use with the tube spout fitment and a method of filling the flexible pouch is provided. The removable cap is formed from a tube of pliable material, and has a first opening and a second opening. The first and second openings each have a peripheral edge. The peripheral edge of the first opening is configured to engage the outer surface of the tube spout fitment. The peripheral edge of the second opening is pressed onto itself and sealed so as to form a flattened edge. The method includes the steps mounting the removable cap onto the tube spout fitment. Filling the pouch, and sealing the second opening of the removable cap so as to form a flattened edge.

Abstract: A method of forming and filling the pouch includes the steps of forming each panel and joining two panels by sealing together the side edges and lower edge. The method also includes the steps of opening the pouch and filling the pouch with the product. The method further includes the steps of closing the filled pouch by forming a first closing seal extending along an upper edge of the pouch a predetermined length from the upper edge, such that there is no dead space inside the pouch between the product and the first closing seal, and forming a second seal between the first closing seal and the upper edge thereby trapping the product between the first closing seal and the second closing seal, and finishing the pouch.

Abstract: A process for placing a tube spout fitment within a flexible pouch container is provided. The process can include providing a front panel and a back panel, each panel having a top edge, a side edge, and a bottom edge. In addition, the front panel can also have an aperture. A fitment having a fitment base and a spout extending from the fitment base is provided and placed through the aperture using a plate with a channel and a channel stop.

Abstract: A load smart system for continuously loading preformed pouches into a fill-seal machine is provided. A plurality of pouches are disposed within a pouch delivery device, each of the pouches having an upper edge and an indicia. The fill-seal machine includes a rotating turret having a plurality of radially extending grippers. The rotating turret rotates the plurality of gripper pairs between a loading station, an opening station, a filling station, a sealing station, and an unloading station. A robotic transfer device is positioned between the pouch delivery device and the loading station of the fill-seal machine. The robotic transfer device includes an optical sensor positioned on a gripper member. During operation, the optical sensor scans the indicia to determine the pouch characteristics and a controlling station controls the gripper member to deposits the pouch within the gripper pairs at the loading station a predetermined distance from the upper edge of the pouch.