Patents Assigned to Prime Polymer Co., Ltd.
  • Publication number: 20140031459
    Abstract: It is an object of the present invention to provide a modified propylene resin containing very small amounts of low-crystalline and low-molecular-weight components. The present invention relates to a modified propylene resin characterized by satisfying the following requirements (1) to (4). (1) The melting point (Tm) measured with a differential scanning calorimeter (DSC) is 140° C. or higher. (2) The amount of grafts of ethylenic unsaturated bond-containing monomer after hot xylene washing is 0.1 to 5 percent by weight. (3) The amount of components soluble in o-dichlorobenzene at 70° C. is 1.5 percent by weight or less. (4) The intrinsic viscosity [?] is 0.1 to 4 dl/g.
    Type: Application
    Filed: September 26, 2013
    Publication date: January 30, 2014
    Applicants: Prime Polymer Co., Ltd., Mitsui Chemicals, Inc.
    Inventors: Keita ITAKURA, Toru IWASHITA, Satoshi HASHIZUME, Rikuo OHNISHI, Hirofumi GODA
  • Patent number: 8536260
    Abstract: A resin composition for a seamless air bag cover or a resin composition for a seamless instrument panel having an air bag cover which comprises (A) 50 to 90% by mass of polypropylene, (B) 0 to 20% by mass of a thermoplastic elastomer and (C) 10 to 30% by mass of talc having an average particle diameter of 15 to 25 ?m and a distribution of a particle diameter such that the content of particles having a diameter of 5 ?m or smaller is 10% by mass or smaller and the content of particles having a diameter exceeding 40 ?m is 10% by mass or smaller. The resin composition exhibits sufficient properties when an instrument panel is molded. A seamless instrument panel having an air bag cover can be obtained as an integrally molded product, which can be treated as a single article in recycling.
    Type: Grant
    Filed: February 15, 2011
    Date of Patent: September 17, 2013
    Assignees: Prime Polymer Co., Ltd., Daikyonishikawa Corporation
    Inventors: Kazuyuki Iida, Kazuaki Kihara, Mutsuo Fujii, Mamoru Maruyama
  • Patent number: 8445609
    Abstract: An object of the present invention is to provide a method for producing an olefin polymer, with which an olefin polymer having good particle properties can be produced in high activity, fouling inside the polymerization vessel, such as a vessel wall or an impeller, can be effectively prevented, and a long-term stable operation is achieved. A method for producing an olefin polymer according to the present invention is characterized by including (co)polymerizing at least one olefin selected from the group consisting of ethylene and ?-olefins having 3 to 20 carbon atoms in a polymerization vessel in the presence of (A) a solid catalyst component for olefin polymerization, (B) an aliphatic amide, and (C) an organoaluminum compound.
    Type: Grant
    Filed: April 21, 2010
    Date of Patent: May 21, 2013
    Assignees: Mitsui Chemicals, Inc., Prime Polymer Co., Ltd.
    Inventors: Yasushi Tohi, Ken Yoshitsugu, Naoya Akiyama, Toshio Fujita, Masatoshi Chinaka
  • Patent number: 8420728
    Abstract: Long-fiber-reinforced thermoplastic resin particles and a blend thereof are provided, wherein the opening property of the reinforcing fibers during molding is good, and a molded body exhibiting an excellent appearance and having high mechanical strength is obtained. The particles (A) contain a thermoplastic resin (A1), produced by using a metallocene catalyst, a modified polyolefin resin (A2) modified with an unsaturated carboxylic acid or a derivative thereof, and reinforcing fibers (A3) and satisfying additional requirements described herein.
    Type: Grant
    Filed: September 6, 2012
    Date of Patent: April 16, 2013
    Assignees: Mitsui Chemicals, Inc., Prime Polymer Co., Ltd.
    Inventors: Hirofumi Goda, Toru Iwashita, Keita Itakura
  • Patent number: 8318863
    Abstract: Foaming polypropylene resin compositions are excellent in balance between melt tension and flowability, can give injection-molded foams having superior mechanical strength such as impact resistance, and are suited for the production of automobile parts or the like. Processes of the invention produce injection-molded foams from the compositions. A foaming polypropylene resin composition according to the present invention includes a polypropylene resin (A) and an ethylene/?-olefin having 3-10 carbon atoms copolymer (B) in a specific ratio; the ethylene/?-olefin having 3-10-carbon atoms copolymer (B) includes a higher molecular weight component (B-H) having MFR190 of 1 to 10 g/10 min and a lower molecular weight component (B-L) having MFR190 of 20 to 50 g/10 min; and the weight ratio between (B-H) and (B-L), (B-H):(B-L), is in the range of 6:4 to 2:8.
    Type: Grant
    Filed: September 19, 2008
    Date of Patent: November 27, 2012
    Assignee: Prime Polymer Co., Ltd.
    Inventors: Tatsuji Kawamura, Yukio Ishii, Ikunori Sakai
  • Patent number: 8288495
    Abstract: [Object] To provide a propylene homopolymer suitable for capacitor films having high withstand voltage and a stretched film formed by stretching the propylene homopolymer. [Solution] A propylene homopolymer of the present invention for capacitors satisfies the following requirements (i) to (v) and (ix): (i) the MFR is 1 to 10 g/10 minutes; (ii) the meso pentad fraction (mmmm) measured by 13C-NMR is 0.940 to 0.995; (iii) the integrted amount of elution at 90° C. by CFC using o-dichlorobenzene is 0.5% by weight or less; (iv) the melting point measured using DSC is 152° C. or more; (v) the chlorine content is 2 ppm by weight or less; and (ix) in an elution temperature-elution volume curve measured by cross-fractionation chromatography (CFC) using o-dichlorobenzene, the maximum peak has a peak top temperature in the range of 105° C. to 130° C. and half width of 7.0° C. or less.
    Type: Grant
    Filed: January 26, 2010
    Date of Patent: October 16, 2012
    Assignees: Mitsui Chemicals, Inc., Prime Polymer Co., Ltd.
    Inventors: Satoshi Tamura, Keita Itakura, Satoshi Hashizume
  • Publication number: 20120238688
    Abstract: A carbon fiber-reinforced resin composition including (A) a polyolefin resin, (B) an acid-modified polyolefin resin and (C) modified carbon fibers of which the adhesion amount of an amino group-containing modified polylolefin resin is 0.2 to 5.0 mass %, wherein the mass ratio of (A):(B) is 0 to 99.5:100 to 0.5 and the mass ratio [(A)+(B)]:(C) is 40 to 97:60 to 3.
    Type: Application
    Filed: September 8, 2010
    Publication date: September 20, 2012
    Applicant: PRIME POLYMER CO., LTD.
    Inventors: Toru Iwashita, Toshiyuki Ishii, Rikuo Onishi
  • Patent number: 8257822
    Abstract: Provided is a film for thermal sterilization packaging which is excellent in a total balance of characteristics such a transparency, an impact resistance, a heat sealing property, a blocking resistance, a heat resistance and the like. The film for thermal sterilization packaging according to the present invention is characterized by comprising: an outer layer containing a propylene/ethylene block copolymer (A) which has a melt flow rate (MFR; ASTM D1238, 230° C., load: 2.16 kg) in the range of 1 to 10 g/10 minutes and a melting point in the range of 150 to 170° C. measured by means of a differential scanning colorimeter.
    Type: Grant
    Filed: February 6, 2009
    Date of Patent: September 4, 2012
    Assignees: Mitsui Chemicals, Inc., Prime Polymer Co., Ltd.
    Inventors: Mitsuo Kawata, Jun Birukawa, Kunihiko Takesue, Keita Itakura, Tokutaro Kimura
  • Publication number: 20120214886
    Abstract: Extruded propylene-based resin foam according to the present invention is formed by extrusion-foaming a propylene-based resin, and the extruded propylene-based resin foam has a closed cell content of less than 40% and an expansion ratio of 10 or more. Since the extruded propylene-based resin foam has an open-cell structure in which a cell-broken state is formed at a desired level and has a high expansion ratio, each cell in the foam has a sound absorption performance, such that the extruded foam is excellent in sound absorption performance.
    Type: Application
    Filed: April 30, 2012
    Publication date: August 23, 2012
    Applicant: PRIME POLYMER CO., LTD.
    Inventors: Minoru SUGAWARA, Yasuhiko OTSUKI, Ryoichi TSUNORI
  • Publication number: 20120065306
    Abstract: A long fiber-reinforced resin composition including components (A), (B), and (C), the composition including 50 to 90 wt % of the component (A) and 10 to 50 wt % of the component (B) based on the total content of the components (A) and (B), the component (A) having a content of reinforcing fibers of 20 to 60 wt % based on the total content of the components (A) and (B).
    Type: Application
    Filed: May 26, 2010
    Publication date: March 15, 2012
    Applicant: PRIME POLYMER CO., LTD.
    Inventor: Hirofumi Goda
  • Patent number: 8133047
    Abstract: An injection-molding die including: a fixed die; a movable die; a cavity defined by the fixed die and the movable die; and a gate for injecting a melt resin into the cavity. The cavity includes: a flow-dividing structure that divides a flow of the melt resin injected into the cavity into a plurality of resin flows; and a flow-advancing area in which the resin flows generated by the flow-dividing structure are merged together. The flow-advancing area is formed thicker than a flow-hesitating area of the flow-advancing area in the cavity.
    Type: Grant
    Filed: September 6, 2007
    Date of Patent: March 13, 2012
    Assignee: Prime Polymer Co., Ltd.
    Inventors: Tomoyuki Obara, Yukio Ishii, Tatsuji Kawamura
  • Publication number: 20110304066
    Abstract: After introducing gas into a cavity of a clamped die to boost a pressure therein, a resin material containing a foaming agent is injected. After forming a skin layer, at the same time as a start of a core-back operation for foaming the resin material or after the core-back operation, gas in the cavity is vacuum-suctioned to make a pressure in the cavity less than the atmospheric pressure. By cooling and solidifying, an injection foam molded article is obtained. Before complete solidification, gas between the resin material and an inner surface of the die is reliably discharged out of the cavity, so that surface recesses and generation of swirl marks due to gas accumulation can be prevented.
    Type: Application
    Filed: February 23, 2010
    Publication date: December 15, 2011
    Applicant: PRIME POLYMER CO., LTD.
    Inventor: Tomoyuki Obara
  • Publication number: 20110294016
    Abstract: [Object] To provide a polypropylene resin composition for use in the formation of a microporous membrane having excellent heat resistance and low thermal shrinkage ratio. [Solution] A polypropylene resin composition for use in the formation of a microporous membrane according to the present invention comprises as an essential component a propylene homopolymer (A) that satisfies the following requirements (1) to (4) and (7): (1) the intrinsic viscosity [?] is 1 dl/g or more and less than 7 dl/g; (2) the mesopentad fraction ranges from 94.0% to 99.5%; (3) the integral elution volume during heating to 100° C. is 10% or less; (4) the melting point ranges from 153° C. to 167° C.; and (7) in an elution temperature-elution volume curve, the maximum peak has a peak top temperature in the range of 105° C. to 130° C. and a half-width of 7.0° C. or less.
    Type: Application
    Filed: January 6, 2010
    Publication date: December 1, 2011
    Applicants: PRIME POLYMER CO., LTD., MITSUI CHEMICALS, INC.
    Inventors: Satoshi Tamura, Keita Itakura, Ryoichi Tsunori, Satoshi Hashizume
  • Publication number: 20110269900
    Abstract: [Object] To provide a polypropylene resin composition for use in the formation of a microporous membrane having excellent heat resistance and strength. [Solution] A polypropylene resin composition for use in the formation of a microporous membrane according to the present invention comprises as an essential component an ultra-high-molecular-weight propylene homopolymer (A) that satisfies the following requirements (1) to (4): (1) the intrinsic viscosity [?] is 7 dl/g or more and less than 25 dl/g; (2) the mesopentad fraction ranges from 90.0% to 99.5%; (3) the melting point ranges from 153° C. to 167° C.; and (4) in an elution temperature-elution volume curve measured by temperature-rising elution fractionation (TREF), the maximum peak has a peak top temperature in the range of 116° C. to 125° C. and a half-width of 7.0° C. or less.
    Type: Application
    Filed: January 7, 2010
    Publication date: November 3, 2011
    Applicants: Toray Tonen Specialty Separator Kaisha, Prime Polymer Co., Ltd.
    Inventors: Satoshi Tamura, Ryoichi Tsunori
  • Patent number: 8044144
    Abstract: The present invention provides a propylene-ethylene copolymer which is excellent in a balance between a heat resistance and an elasticity recovering property and has a good transparency and which is improved in peel whitening brought about by mutual adhesion in storing specific to soft materials, a resin composition for a transparent elasticity recovering film or sheet comprising the above copolymer, a transparent elasticity recovering film or sheet and a wrap film.
    Type: Grant
    Filed: February 1, 2006
    Date of Patent: October 25, 2011
    Assignee: Prime Polymer Co., Ltd.
    Inventors: Masahiko Endoh, Misao Mukui, Junichi Matsumoto
  • Patent number: 8012283
    Abstract: A method for producing a fiber-reinforced resin composition including supplying a plurality of fiber bundles (1) into an impregnation chamber (10); supplying a molten thermoplastic resin from a resin flow inlet (4) into the impregnation chamber (10) so that the amount of the resin flow is almost the same on on each side the direction perpendicular to the fiber bundle (1) progress direction; contacting the molten thermoplastic resin with the fiber bundles (1) to impregnate the fiber bundles (1) with the molten thermoplastic resin; and withdrawing the fiber bundles (1) impregnated with the molten thermoplastic resin from the impregnation chamber (10).
    Type: Grant
    Filed: September 6, 2005
    Date of Patent: September 6, 2011
    Assignee: Prime Polymer Co., Ltd.
    Inventor: Koki Yano
  • Patent number: 7973100
    Abstract: Polypropylene resins of the present invention give blow molded containers excellent in transparency, impact resistance and flexibility. Stretch blow molded containers obtained from the polypropylene resins enable volume reduction and weight reduction. A polypropylene resin includes a random polypropylene (P1) having MFR (ASTM D 1238, 230° C., 2.16 kg load) of 0.5 to 100 g/10 min and an ethylene content of 3.0 wt % to less than 7.0 wt %, (i) the resin containing the random polypropylene (P1) at not less than 80 wt %, (ii) the resin showing a broad DSC melting curve which has a single melting point peak and in which the maximum intensity peak temperature (Tm) is not more than 120° C. and the half-value width on a higher temperature side from the maximum intensity peak is not less than 20° C.
    Type: Grant
    Filed: September 12, 2007
    Date of Patent: July 5, 2011
    Assignees: Mitsu Chemicals, Inc., Prime Polymer Co., Ltd.
    Inventors: Isao Wada, Hiroyuki Uekita
  • Patent number: 7968180
    Abstract: The extruded propylene-based resin composite foam (1) according to the present invention is provided by extrusion-foaming a molding material containing a propylene-based resin. The propylene-based resin forming the extruded foam has an olefin-based polymer whose loss tangent (tan ?) is 0.04 to 100 at a temperature of 298 K and a frequency of 10 Hz. The molding material includes a fibrous filler in an amount of more than 0 mass % and 60 mass % or less of the entirety of the molding material. The extruded composite foam (1) includes: first extruded foam (2) whose closed cell content is 40 percent or more and whose expansion ratio is 10 or more; and second extruded foam (3) whose closed cell content is less than 40 percent and whose expansion ratio is 10 or more.
    Type: Grant
    Filed: April 26, 2006
    Date of Patent: June 28, 2011
    Assignee: Prime Polymer Co., Ltd.
    Inventors: Minoru Sugawara, Yasuhiko Otsuki, Motoki Yamada, Ryoichi Tsunori
  • Publication number: 20110133509
    Abstract: A resin composition for a seamless air bag cover or a resin composition for a seamless instrument panel having an air bag cover which comprises (A) 50 to 90% by mass of polypropylene, (B) 0 to 20% by mass of a thermoplastic elastomer and (C) 10 to 30% by mass of talc having an average particle diameter of 15 to 25 ?m and a distribution of a particle diameter such that the content of particles having a diameter of 5 ?m or smaller is 10% by mass or smaller and the content of particles having a diameter exceeding 40 ?m is 10% by mass or smaller. The resin composition exhibits sufficient properties when an instrument panel is molded. A seamless instrument panel having an air bag cover can be obtained as an integrally molded product, which can be treated as a single article in recycling.
    Type: Application
    Filed: February 15, 2011
    Publication date: June 9, 2011
    Applicants: DAIKYONISHIKAWA CORPORATION, PRIME POLYMER CO., LTD.
    Inventors: Kazuyuki IIDA, Kazuaki Kihara, Mutsuo Fujii, Mamoru Maruyama
  • Patent number: 7938228
    Abstract: A process for producing a sound absorber having skin layers constituting front and back surfaces and, interposed between the skin layers, a void layer having a plurality of pin formed holes, each hole having a depth which is enough to penetrate one of the skin layers and is not enough to reach the other skin layer. The sound absorber is formed of a resin material containing 2 to 60 wt % of reinforcing fibers with a length of 2 to 100 mm.
    Type: Grant
    Filed: March 7, 2006
    Date of Patent: May 10, 2011
    Assignees: Prime Polymer Co., Ltd., DaikyoNishikawa Corporation
    Inventors: Yoshiaki Saito, Minoru Sugawara, Hirofumi Goda, Takeharu Suga, Masaharu Okamura, Toshifumi Sakai