Abstract: Complex process control and maintenance are performed utilizing a nonlinear regression analysis to determine optimal maintenance activities and process adjustments based on an urgency metric.

Abstract: A bath tub solids container for containing solids separated from cracked product vapors produced in a riser reactor and issuing from a separator. The bath tub solids container receives and contains solids from the separator, has a collar which fits around the riser reactor to keep the solids from contacting the riser reactor, an aeration device for fluidizing the solids within the container and an outlet for the solids.

Abstract: A closed drift ion source which includes a channel having an open end, a closed end, and an input port for an ionizable gas. A first magnetic pole is disposed on the open end of the channel and extends therefrom in a first direction. A second magnetic pole disposed on the open end of the channel and extends therefrom in a second direction, where the first direction is opposite to the second direction. The distal ends of the first magnetic pole and the second magnetic pole define a gap comprising the opening in the first end. An anode is disposed within the channel. A primary magnetic field line is disposed between the first magnetic pole and the second magnetic pole, where that primary magnetic field line has a mirror field greater than 2.

Abstract: Failure prediction for complex processes is performed utilizing one or more nonlinear regression models to relate operational variable values measured at two or more times to predicted process metric values and maintenance variable values.

Abstract: The present invention provides a catalytic cracking reactor system and process in which a riser reactor is configured to have two sections of different radii in order to produced improved selectivity to propene and butenes as products.

Abstract: Systems and methods of complex process control utilize driving factor identification based on nonlinear regression models and process step optimization. In one embodiment, the invention provides a method for generating a system model for a complex process comprised of nonlinear regression models for two or more select process steps of the process where process steps are selected for inclusion in the system model based on a sensitivity analysis of an initial nonlinear regression model of the process to evaluate driving factors of the process.

Abstract: A method and apparatus for scribing a fixed, stationary semi-conductor wager wherein a multi-stage gantry is employed to move a scribe tool relative to the wafer. The force applied to the wafer by the scribe tool is controlled by an encoder detecting flexing of a scribe tool holder.

Abstract: The present invention provides a method and system for complex process optimization utilizing metrics, operational variables, or both, of one or more process steps and optimization of one or more of these process step parameters with respect to a cost function for the parameter. In one embodiment, the invention provides a scalable, hierarchical optimization method utilizing optimizations at one process level as inputs to an optimization of a higher or lower process level.

Abstract: A method comprising: a) selecting a loading variable from operating variables, the loading variable being directly related to total energy input into the system and equipment constraint of the system; b) selecting a performance specification variable which is required to be kept within a defined target at all times during operation of the system; and c) pairing the performance specification variable with a manipulated variable having a mass/balance relationship to the performance specification which is not the loading variable and; d) controlling the manipulated variable to maintain the performance specification variable with the defined target.

Abstract: Non-linear regression models are configured and trained to operate in connection with data sets having null (unknown) values.

Abstract: Non-linear regression models of a complex process and methods of modeling a complex process feature a filter based on a function of an input variable, the output of which is a predictor of the output of the complex process.

Abstract: The present invention provides a novel separator for use in a hydrocarbon cracking process and a novel spent catalyst stripping device and process wherein the separator includes a downcomer pipe having a vertical window for allowing the separated vapor to proceed upwardly through a vapor outlet duct and a bath tub container for containing and facilitating stripping of the separated spent catalyst.

Abstract: Complex process prediction and optimization are performed utilizing an orthogonal transform to represent time-varying continuous signals as discrete values, which are then subjected to a nonlinear regression analysis to relate between the discrete values and process metrics.

Abstract: A process for pretreating a oily/water stream for closed loop dilution steam production within an ethylene plant using countercurrent multi-stage extraction to remove both free and dissolved organic solutes from in-situ (net) quench water with an organic solvent to yield an aqueous raffinate containing only residual amounts of organic solute. The raffinate is steam stripped to remove the residual organic solutes, yielding a pretreated quench water stream substantially free of organic material. The pretreated quench water is suitable for reuse to generate dilution steam (without fouling). The (solvent) extract from extraction is regenerated in a solvent regenerator having an overhead stream for purging light ends, a bottom stream for purging heavy ends, and a heart-cut side stream for recycling solvent to the extractor.

Abstract: The invention relates to a new process for more efficient separation and recovery of light olefins such as ethylene and propylene from a fluid catalytic cracking unit. The new process invention for recovering olefins from a mixture of cracked hydrocarbons from a fluid catalytic cracker comprises the steps of: (a) providing a mixture of cracked hydrocarbons including methane, ethylene, ethane, propylene, propane, butylene, butane and heavier hydrocarbons such as naphtha produced in a fluid catalytic cracker; (b) separating said mixture into (i) a first stream comprising substantially all of said ethane, ethylene, and methane and a major portion of said propane and propylene and (ii) a second stream comprising a portion of said butylene and butane, and a major portion of said heavier hydrocarbons; and (c) processing said first stream to recover the ethylene and propylene therefrom, and the details of such process described herein.

Abstract: The present invention is a system 100 for removing particulate matter and aerosols from a gas stream generated by gasification prior to the gas stream being used as fuel in an internal combustion device or as synthesis gas for subsequent processing. The present invention consists of removing excess ash by passing the gas stream through a high temperature cyclone separator 102, cooling the gas stream, oil scrubbing the gas to further cool it and to remove particulates and some tars, passing the gas stream through one or more vortex chambers 28 to remove additional tars, passing the gas stream through a heat exchanger 104 to cool the gas, and finally passing the gas stream through a demister 106 to remove aerosols from the gas.

Abstract: The present invention provides a furnace and process that relies on a multiplicity of radiant heating tubes, each in the form of a U-shaped coil, that are mounted within a furnace firebox such that an inlet leg of any one of the plural tubes is immediately adjacent and spaced apart from an outlet leg of another one of the plural tubes within the firebox of a thermal cracking furnace. This spacial pairing of an inlet leg of one tube with an outlet leg of another tube of the plural radiant heating tubes of the cracking furnace maximizes utilization of the available radiant heat within the firebox of a thermal cracking furnace while reducing the likelihood of localized hot spotting that could produce coke-tar plugging of a tube.

Abstract: A catalytic cracking unit is disclosed which provides for separation and quenching of the effluent with a total kinetic residence time of from 0.1 to 0.6 seconds.

Abstract: Magnetically enhanced glow discharge devices are disclosed for the purpose of PECVD, etching or treating a substrate in a vacuum chamber. Two cathode surfaces are separated by a gap. A mirror magnetic field emanates from the cathode surfaces and passes through the gap. An anode structure forms diverging electric fields from each cathode to the anode, where the electric fields pass through the magnetic field 360 degrees around the dipole magnetic field. A closed loop electron trap is formed by the diverging electric fields and the expanding magnetic field in the gap. With a chamber pressure in the range of 0.1 to 100 mTorr and an applied voltage between the cathode and anode surfaces, a plasma is formed in the electron trap and in the plane of the trap. By shaping the plasma poles and exposing the sides of the cathode surfaces to the substrate, the created Hall current of the plasma can be brought into direct contact with the substrate.

Abstract: The present invention provides a method for recovering high purity olefins from cracked gas effluents or other paraffin/olefin gaseous mixtures by use of a chemical absorption process.