Abstract: The invention relates to a process for producing a mainly closed cell phenolic foam by curing a foam system comprising at least a phenolic resin and a blowing agent. This curing is effected in the presence of an either or not alkylated morpholine which is fluorated whether completely or not and which corresponds to the following general structural formula:C.sub.n H.sub.x F.sub.y NOwherein:N.gtoreq.4x=2n+1-yy=2n+1-x.In this way, it is possible to obtain a phenolic foam having good insulation properties even if use is made of a blowing agent which is substantially free of CFC's or if the foam temperature is allowed to rise during the curing upto above 85.degree. C. to obtain a better curing.
Abstract: A method for the manufacture of flexible polyurethane foam of a density between 35 and 70 kg/m.sup.3 and having improved comfort properties, wherein a reaction mixture is composed containing at least a polyether polyol of equivalent weight between 1400 and 2800 and having a primary hydroxyl group content of more than 50%, an organic polyisocyanate, a catalyst and 0.5 to 1% by weight water with respect to the total foam weight and wherein, in order to allow the reaction mixture to expand up to said density by means of this limited amount of water and by means of up to 1.5 mole of a physical blowing agent per mole polyol, the reaction mixture is frothed mechanically and/or the reaction mixture is allowed to expand under a reduced pressure.
Type:
Grant
Filed:
September 9, 1991
Date of Patent:
March 16, 1993
Assignee:
Recticel
Inventors:
Lucien Jourquin, Eddie DuPrez, Rudi Mortelmans
Abstract: A method for preparing hard polyurethane and polyisocyanurate foams wherein an isocyanate and an active hydrogen containing compound are made to react in the presence of a catalyst, a foam stabilizer and a blowing agent which contains chloropropane, the used foam stabilizer being mainly of the non silicon type.
Abstract: A method is disclosed of making in a mould cavity objects having an outer wall from a micro-cellular or non-cellular elastomer (7) and a core consisting at least partly of a synthetic foam (9), including the following steps: in a first step, a layer (7) of the elastomer is applied by spraying onto the surface (1) defining the mould cavity, and then, in a second step, before the elastomer is completely cured, a reaction mixture for obtaining a synthetic foam (9) is injected in the thus by the formed elastomer layer (7) defined space (8) of the mould cavity and wherein, in a third step, after the synthetic foam (9) has been cured substantially completely and forms a whole with the elastomer layer (7), the thus obtained object is demoulded.
Type:
Grant
Filed:
March 2, 1990
Date of Patent:
May 26, 1992
Assignee:
Recticel
Inventors:
Bernard Debaes, Hugo De Winter, Frank Nicolaus
Abstract: A device for at least partially encapsulating a border of a substantially sheet shaped element, and including a mould having at least two parts for pressing therebetween the element. The mould has a shape such that, when the element is pressed between the parts of the mould, a cavity is formed around the border. The device has an injection opening for injecting a moulding substance into the cavity. The cavity is formed by an elastically deformable member having a profile which extends along an encapsulation borderline of the element and which is adapted to be elastically deformed while maintaining a tight contact along the encapsulation borderline when pressure is applied thereon in order to follow irregularities in the element along the borderline. Also, a method for at least partially encapsulating a border of a substantially sheet shaped element.
Type:
Grant
Filed:
August 25, 1989
Date of Patent:
April 28, 1992
Assignee:
Recticel
Inventors:
Lucien Jourquin, Guy Malfliet, Bernard Debaes
Abstract: Method and device for forming a gellified polyrethane layer on a surface, notably of a mould, by spraying a liquid reaction mixture comprising polyol and isocyanates and which has a viscosity between 20 and 2000 centipoises. The mixture is sprayed in the form of a film of liquid and/or raindrops of which the main part has a mean diameter (Medium Volume Diameter; "M.V.D.") which, according to the standards ASTM E 779-81, is larger than 100 microns and preferably larger than 500 microns.
Type:
Grant
Filed:
July 8, 1988
Date of Patent:
December 10, 1991
Assignee:
Gechem and Recticel
Inventors:
Jacques Verwilst, Hugo De Winter, Andre Braeckman, Bernard De Baes
Abstract: A polyisocyanurate foam or a with polyurethane modified polyisocyanurate foam having a mainly closed cell structure and also a method for preparing this foam, the latter comprising closed cells wherein chloropropane, preferably 2-chloropropane, whether or not with another gas, is enclosed.
Abstract: A spray nozzle for spray gun for forming a polyurethane layer on a surface by spraying the reaction components for obtaining this polyurethane. A spray piece (21) with a funnel-shaped cavity (27) is connected to a supply channel (19) of the reaction components and flows out in a cylindrical channel (29) which connects this cavity (27) to a spray opening 22. A core (17) is detachably placed in the spray piece (21) and allows the reaction components and/or the already formed polyurethane to be fed according to a screw or whirling movement through the spray opening. The core has a conical part which rests against an inner conical wall of the cavity. Formed in the conical core part are spiraled grooves (23) which impart a screw or whirling motion to the reaction components and which are in communication with respective core borings (40) which open into the supply channel (19) at a common point.
Type:
Grant
Filed:
March 19, 1990
Date of Patent:
July 2, 1991
Assignee:
Recticel
Inventors:
Hugo De Winter, Bernard Debaes, Philippe Buyck
Abstract: A method for preparing a flexible polyurethane foam, wherein a polyether-polyol having an average molecular weight from 1000 to 8000 and an average functionality not larger than 4, is brought into reaction with an organic polyisocyanate in the presence of a foam stabilizer, a catalyst and blowing agent comprising methylformate, wherein a cross-linker/extender and/or amine catalyst with delayed action is added to said reaction mixture.
Type:
Grant
Filed:
April 14, 1989
Date of Patent:
March 5, 1991
Assignee:
Recticel
Inventors:
Lucien Jourquin, Eddie Du Prez, Patrick Demeyer, Rudi Mortelmans
Abstract: A phenol foam and a method for preparing substantially closed cell shaped resins on the basis of the condensation product between, on the one hand an either or not substituted phenol and/or phenol derivative and, on the other hand an aldehyde by using a blowing means for forming a hard phenol foam, whereby a physical blowing means comprising chlorine-propane is used.
Abstract: Fire-resistant seating, in particular aircraft seats, which consist of at least a soft, supporting material and a cover, between which there is a fire-resistant intermediate layer, which is a combustion of a layer of fiberglass fabric, which is firmly attached to the soft supporting material, and a layer of polyurethane foam, which has been rendered fire-resistant and is firmly attached both to the layer of fiberglass fabric and to the cover.
Abstract: A flexible highly elastical polyurethane foam having a density ranging between 25 and 150 kg/m.sup.3 and a relatively high fire resistance obtained by the reaction of an isocyanate and/or a chemically modified derivate thereof with a highly molecular reactive polyol in presence of a catalytic agent, of a cross-linker, and/or an extender, of water as blast means and of a fire retardant, characterized in that said fire retardant comprises at least one of the following components: (1) linear urea-formol oligomer mixture having the general formula NH.sub.2 --CO--NH--[CH.sub.2 --NH--CO--NH].sub.n --CH.sub.2 --NH--CO--NH.sub.
Abstract: The present invention relates to a fire-resistant intermediate layer for covering articles of seating furniture that consist of at least a soft supporting material and a fire-resistant covering, and which fire-resistant intermediate layer comprises a combination of a layer (a) of polyurethane foam plastic rendered fire-resistant, which rests on the soft supporting material, and (b) a glass fabric which is situated on the layer of polyurethane foam plastic rendered fire-resistant.
Abstract: A method of and a device for packaging blocks of foamed synthetic material in which a pair of parallel plates are mounted on a frame and are movable toward and away from each other for compressing blocks of resilient material therebetween. The machine may include blocking members for holding the articles in compressed condition and is adapted for receiving a package in which the articles can be compressed and which is provided with a releasable closure element at one end.