Patents Assigned to Redi-Rock International, LLC
  • Patent number: 6997427
    Abstract: A form for casting concrete columns which simulate a stack of stone blocks. The form includes first and second side sections, each including two side panels. The side sections are releasably connected together to form a rectangular frame which has closed and open positions. The frame and a base on which the frame rests supports a column side insert. The column side insert has a central opening in which a column is cast. The column side insert imparts a desired appearance to the exterior sides of the cast column. After a column is cast, the side sections are moved to an open position and the column side insert is separated from the column.
    Type: Grant
    Filed: May 16, 2003
    Date of Patent: February 14, 2006
    Assignee: Redi-Rock International, LLC
    Inventor: Benjamin R. Manthei
  • Patent number: 6955015
    Abstract: A wall is constructed from precast concrete blocks stacked in tiers in which adjacent blocks are secured together to increase the strength of the wall. Anchors are embedded in the tops of at least some of the blocks. The ends of the blocks have vertical grooves which form a vertical opening when the ends of two blocks abut. The blocks in the tiers are offset so that the openings between blocks in one tier are positioned above the anchors on the blocks on the adjacent lower tier. The blocks in each tier are secured together by a tensioned cable extending through aligned passages in the blocks. Locking members are placed in the openings to secure the ends of the abutting blocks to an anchor in an adjacent lower block.
    Type: Grant
    Filed: April 16, 2003
    Date of Patent: October 18, 2005
    Assignee: Redi-Rock International, LLC
    Inventor: Benjamin R. Manthei
  • Publication number: 20050166517
    Abstract: Precast concrete paver blocks are provided with interlocking edge joints so that abutting edges of adjacent paver blocks align when the blocks are installed and are maintained in alignment. At each joint, each block includes a tapered projection and a recess. When edges of two blocks are moved to abut each other, the tapered joint projection on each block enters the joint recess on the other block. The taper on the projections move the blocks to align the block surfaces. The edges of the blocks are angled or relieved below the joints to ensure a tight fit at the top of the paver blocks.
    Type: Application
    Filed: March 7, 2005
    Publication date: August 4, 2005
    Applicant: Redi-Rock International, LLC
    Inventor: Benjamin Manthei
  • Patent number: 6874293
    Abstract: A cast concrete block for use in a vertical retaining wall. The block has a generally vertical front face which is visible when the block is stacked in a retaining wall. A pocket is formed in the block to project from a portion of the visible face of the block. The pocket has an upwardly directed opening which is exposed for receiving soil and plants when the block is located in a vertical retaining wall. The opening may extend through the block to a rear of the block.
    Type: Grant
    Filed: March 17, 2003
    Date of Patent: April 5, 2005
    Assignee: Redi-Rock International, LLC
    Inventor: James A. Manthei
  • Patent number: 6854702
    Abstract: A form for manufacturing concrete blocks for constructing freestanding walls. The form includes a base and four side panels which are mounted on the base to pivot between a first position for casting a block and a second position for removing a cast block from the form. An insert is secured to the base for forming one end surface on the block and inserts are attached to the side panels for forming sides, top and bottom surfaces of the block. The inserts which form exposed sides of the block are textured to simulate natural stone. The inserts which form the top and bottom of the blocks form an interlocking connection which prevents stacked blocks from moving in a horizontal plane. Optionally, inserts used to form the top surface of blocks which will define the top of the wall may form a trough which is sufficiently deep to receive soil and plants.
    Type: Grant
    Filed: January 7, 2003
    Date of Patent: February 15, 2005
    Assignee: Redi-Rock International, LLC
    Inventors: Benjamin R. Manthei, James A. Manthei
  • Patent number: 6835343
    Abstract: A method and apparatus for handling large concrete retaining wall blocks and the like. The blocks are cast in a form with the front face down, a lifting loop extending from a rear face and with grooves extending in sides from a rear face to adjacent the front face. A spear hook is secured to one of two fork lift tines to extend to one side of the tine away from the other tine. The spear hook engages the lifting loop on the block for lifting the block from the form and for rolling the block into an upright position. The fork lift tines then engage the side grooves from the rear of the block for lifting and moving the blocks and for stacking the blocks to construct a retaining wall.
    Type: Grant
    Filed: September 4, 2001
    Date of Patent: December 28, 2004
    Assignee: Redi-Rock International, LLC
    Inventors: Benjamin R. Manthei, James A. Manthei
  • Publication number: 20040250495
    Abstract: Precast concrete paver blocks are provided with interlocking edge joints so that abutting edges of adjacent paver blocks align when the blocks are installed and are maintained in alignment. At each joint, each block includes a tapered projection and a recess. When edges of two blocks are moved to abut each other, the tapered joint projection on each block enters the joint recess on the other block. The taper on the projections move the blocks to align the block surfaces. The edges of the blocks are angled or relieved below the joints to ensure a tight fit at the top of the paver blocks.
    Type: Application
    Filed: June 11, 2003
    Publication date: December 16, 2004
    Applicant: Redi-Rock International, LLC
    Inventor: Benjamin R. Manthei
  • Publication number: 20040227053
    Abstract: A form for casting concrete columns which simulate a stack of stone blocks. The form includes first and second side sections, each including two side panels. The side sections are releasably connected together to form a rectangular frame which has closed and open positions. The frame and a base on which the frame rests supports a column side insert. The column side insert has a central opening in which a column is cast. The column side insert imparts a desired appearance to the exterior sides of the cast column. After a column is cast, the side sections are moved to an open position and the column side insert is separated from the column.
    Type: Application
    Filed: May 16, 2003
    Publication date: November 18, 2004
    Applicant: Redi-Rock International, LLC
    Inventor: Benjamin R. Manthei
  • Publication number: 20040182038
    Abstract: A cast concrete block for use in a vertical retaining wall. The block has a generally vertical front face which is visible when the block is stacked in a retaining wall. A pocket is formed in the block to project from a portion of the visible face of the block. The pocket has an upwardly directed opening which is exposed for receiving soil and plants when the block is located in a vertical retaining wall. The opening may extend through the block to a rear of the block.
    Type: Application
    Filed: March 17, 2003
    Publication date: September 23, 2004
    Applicant: Redi-Rock International, LLC
    Inventor: James A. Manthei
  • Patent number: 6715965
    Abstract: Retaining walls are formed from one or more tiers of concrete blocks. Top projections on all except the uppermost tier of blocks are received in recesses in the bottom of blocks in an adjacent upper tier. The top of the retaining wall may be finished with blocks which have a surface portion recessed below an upper edge of the face of the block for extending top soil or other material up to the block face. Alternately, the top blocks may form a drainage ditch which extends along at least a portion of the top of the retaining wall. Blocks used in tiers below the uppermost tier may have troughs suitable for filling with soil and plants. The exposed faces of the blocks are textured and, optionally, may be colored to simulate the appearance of stone or rocks.
    Type: Grant
    Filed: April 11, 2001
    Date of Patent: April 6, 2004
    Assignee: Redi-Rock International, LLC
    Inventors: Benjamin R. Manthei, James A. Manthei
  • Patent number: 6679656
    Abstract: A connection for securing a geogrid fabric to between two tiers of concrete blocks which are stacked to form an earth retaining wall. A groove is formed in the top of each block in the lower tier to extend across the width of each block substantially parallel to the face of the block. The fabric is positioned to extend from the rear of the block over the groove and a first rod is positioned in the groove over the fabric. The fabric is folded to wrap around the first rod to extend past the groove towards the rear of the block and a second rod is positioned in the groove over the fabric to the rear of the first rod. When an upper tier of blocks is stacked on the lower tier, the rods and fabric are locked into the groove in the lower blocks.
    Type: Grant
    Filed: December 13, 2002
    Date of Patent: January 20, 2004
    Assignee: Redi-Rock International, LLC
    Inventor: Benjamin R. Manthei
  • Patent number: 6557818
    Abstract: A form for manufacturing concrete retaining wall blocks. The blocks are cast in the form with a front face of the block down. A resilient face insert at the bottom of the form imparts an ornamental appearance to the front face of the block. The form has four sides which pivot at their bottom between a closed position for casting a block and an open position which permits removing the cast block from the form. Preferably, the cast block has parallel top and bottom surfaces and angled sides. Sides of the form form a groove in the bottom of the block which extends parallel to and spaced from the front face and form knobs which project above the top of the block for alignment with a grooves on adjacent stacked blocks forming a retaining wall. The block is formed with two lifting points, one for removal of the block from the form and one for moving the block when constructing a retaining wall.
    Type: Grant
    Filed: September 28, 2000
    Date of Patent: May 6, 2003
    Assignee: Redi-Rock International, LLC
    Inventor: James A. Manthci
  • Publication number: 20010019684
    Abstract: Retaining walls are formed from one or more tiers of concrete blocks. Top projections on all except the uppermost tier of blocks are received in recesses in the bottom of blocks in an adjacent upper tier. The top of the retaining wall may be finished with blocks which have a surface portion recessed below an upper edge of the face of the block for extending top soil or other material up to the block face. Alternately, the top blocks may form a drainage ditch which extends along at least a portion of the top of the retaining wall. Blocks used in tiers below the uppermost tier may have troughs suitable for filling with soil and plants. The exposed faces of the blocks are textured and, optionally, may be colored to simulate the appearance of stone or rocks.
    Type: Application
    Filed: April 11, 2001
    Publication date: September 6, 2001
    Applicant: Redi-Rock International, LLC
    Inventors: Benjamin R. Manthei, James A. Manthei
  • Patent number: D477091
    Type: Grant
    Filed: November 18, 2002
    Date of Patent: July 8, 2003
    Assignee: Redi-Rock International, LLC
    Inventor: Benjamin R. Manthei
  • Patent number: D477419
    Type: Grant
    Filed: September 9, 2002
    Date of Patent: July 15, 2003
    Assignee: Redi-Rock International, LLC
    Inventor: Benjamin R. Manthei
  • Patent number: D486246
    Type: Grant
    Filed: October 7, 2002
    Date of Patent: February 3, 2004
    Assignee: Redi-Rock International, LLC
    Inventor: Benjamin R. Manthei