Abstract: Optical structures and methods for manufacturing the same includes, in one embodiment, a substrate and a plurality of two-sided optical components disposed along the substrate. Each component includes optical microstructures on each side. At least a portion of one side of at least some of the components is air-backed and the other side of the at least some of the components is substantially wetted-out by a material. Retroreflective optical structures, threads, or fibers and manufacturing methods for forming same are also provided. Optical structures are provided that include a plurality of microstructures enclosed within an outer layer that is formed from a single substrate. An apparatus and method are also provided for forming an optical structure comprising injecting a material into a mold to form the optical structure, forming the optical structure into a desired geometric shape, and sealing ends of the optical structure.

Abstract: A plurality of microstructures is provided, with each microstructure having at least a first side and at least a second side terminating at a peak. At least some of the peaks can include an elevated portion to space the peaks away from adjacent optical sheets, surfaces, films, substrates, or other layers to minimize wet-out, Newton's rings, abrasions, moiré fringes, or other undesirable optical conditions. In other embodiments, an optical film is also provided that includes a first plurality of microstructures having a base, a first side, and a second side, and a second plurality of microstructures having a base, a first side, and a second side, the first side including a first planar surface, and the second side including a second planar surface and a third planar surface.

Abstract: A structure includes a layer which includes a first cured portion and a second cured portion which are formed from a same light curable material. The first cured portion is cured to a first amount, and the second cured portion is cured to a second amount. The first amount is sufficiently different than the second amount to result in a visible discontinuity on the surface of the structure. A method for forming a pattern in a radiation curable material includes providing between a radiation source and the radiation curable material, a pattern that can block a portion of the radiation from the radiation source. The material is cured with radiation from the radiation source to form a pattern in the radiation curable material.

Abstract: A light-redirecting optical structure includes a first side and a second side, the first side including plurality of linear prisms having a visibly random shaped surface on the prisms and a plurality of cross-cut prisms on first side which are oriented at an angle such that it is greater than zero degrees but less than 180 degrees. A backlight wedge includes a stepped structure on a bottom side that decreases in size traversing the wedge away from a light source which is positioned at an end and having a visibly random shaped surface on said wedge.

Abstract: Retroreflective structures, which can include chips, flakes, threads, fibers, sheeting, octahedron retroreflectors, etc., are provided in accordance with embodiments of the present invention. The structures can utilize full or truncated open-faced surfaces and/or solid cube-corner prisms. A coating can be provided on the surfaces that is configured to reflect a first predetermined wavelength or range of wavelengths of light while allowing a second predetermined wavelength or range of wavelengths to pass therethrough. In other embodiments, a specular or reflective coating can be provided on the open-faced surfaces or facets of the cube-corner prisms.

Abstract: A rear-projection screen and a method for forming same are provided. The screen can include a substrate including a first side and a second side, apertures disposed on the first side of the substrate, and an opaque layer disposed on the second side of the substrate. In a particular embodiment, the opaque layer includes a plurality of apertures therethrough. A surface relief diffuser can be provided in the substrate at the plurality of apertures. A bulk diffuser can be provided at the plurality of apertures to diffuse the projected image. A cover can be attached to the opaque layer, for example, with an adhesive. An overlayer can be provided on the opaque layer for providing deep apertures that can be filled with bulk diffuser to further diffuse the projected image. The overlayer disposed on the opaque layer can include a light-absorbing material in and/or on the overlayer.

Abstract: Retroreflective sheeting and a method for making the same includes a plurality of open-faced cube-corner surfaces formed from a substantially rigid material to keep the cube-corner surfaces from flexing. An optical coating is formed on the surfaces, and a fill layer is attached to at least a portion of the optical coating. A plurality of voids form the open-faced cube-corner surfaces.

Abstract: Retroreflective sheeting and a method for making the same includes a plurality of open-faced cube-corner surfaces formed from a substantially rigid material to keep the cube-corner surfaces from flexing. A second plurality of open-faced cube-corner surfaces is formed from the substantially rigid material to keep the second plurality of open-faced cube-corner surfaces from flexing. The first and second open-faced cube-corner surfaces are configured to retroreflect light in opposite directions, that is, formed back-to-back in a particular embodiment. An optical coating can be formed on the surfaces. A plurality of voids forms the open-faced cube-corner surfaces. The retroreflective sheeting can be perforated in a particular embodiment.

Abstract: A fade-resistant fluorescent colorant composition includes a polymer; a fade-susceptible fluorescent colorant, provided the fluorescent colorant is not a perylene imide derivative; and a hindered amine light stabilizer of molecular weight greater than about 1,200 AMU. The hindered amine light stabilizer includes at least one secondary or tertiary hindered amine. A fade-resistant retroreflective article includes the colorant composition and a retroreflective structure, comprising an array of transparent optical elements. Also included are methods for forming the composition and articles.

Abstract: A sign includes a main body having a first surface and a second surface and an overlay removably attachable to the first surface or the second surface of the main body, and at least two fasteners attached to the overlay for removably securing the overlay to the first surface or the second surface. Each fastener can pass through an oversized hole in the overlay and be movably secured to the overlay with a washer. Each washer spaces the overlay from the main body when the overlay is attached to the main body. The main body can include a plurality of hollow cells within the main body.

Abstract: A light-redirecting optical structure includes a first side and a second side, the first side including plurality of linear prisms having a visibly random shaped surface on the prisms and a plurality of cross-cut prisms on first side which are oriented at an angle such that it is greater than zero degrees but less than 180 degrees. A backlight wedge includes a stepped structure on a bottom side that decreases in size traversing the wedge away from a light source which is positioned at an end and having a visibly random shaped surface on said wedge.

Abstract: A waveguide for use in a back lighting device includes a moth-eye structured surface. A back lighting system includes a lighting device, a display panel, and a waveguide for redirecting light generated by the light source toward the display panel. A first light-redirecting film, which can include a plurality of moth-eye structures, can be positioned between the waveguide and the display panel. The first light-redirecting film can also include a plurality of linear prisms. A second light-redirecting film is also provided that can include a plurality of moth-eye structures and a plurality of linear prisms. The second light-redirecting film can be positioned between the first light-redirecting film and the display panel. A diffuser can be positioned between the first light-redirecting film and the waveguide and/or between the second light-redirecting film and the display panel.

Abstract: A light collimating film includes a sheet having a first side and a second side. The first side can include a series of optical elements and the second side includes a series of stepped plateaus and a series of base planes that run along a first axis. The plateaus and base planes alternate along a second axis and the plateaus have an elevation different than the base planes.

Abstract: A retroreflective structure is disclosed that has cube corner retroreflective elements. The structure includes a first array of retroreflective elements oriented in a first direction within a plane and a second array of retroreflective elements oriented in a second direction within the plane, wherein said second direction being about 90° to said first direction. The structure further includes a third array of retroreflective elements oriented in a third direction within the plane, wherein said third direction being about 180° to said first direction and a fourth array of retroreflective elements oriented in a fourth direction being about 270° to said first direction. In one embodiment, the retroreflective structure includes the retroreflective elements having cube corner elements having a pitch between elements in the range of between about 0.0035 and 0.0045 inches (0.088 and 0.114 millimeters).

Abstract: A luminaire is provided which includes a light source, a light guide that receives light radiating from the light source, and a plurality of prisms adjacent the light guide that redirect the light from the light guide substantially perpendicular to a longitudinal axis of the light guide. The prism angles, in one embodiment, are 25°-90°-65°. The fine pitch prism arrays preferably alternate or flip-flop every few millimeters, for example, one to two millimeters to create the visual appearance of bright and dark bands which cause the structure to appear like macro prisms.

Abstract: A luminaire is provided which includes a light source, a light guide that receives light radiating from the light source, and a plurality of prisms adjacent the light guide that redirect the light from the light guide substantially perpendicular to a longitudinal axis of the light guide. The prism angles, in one embodiment, are 25°-90°-65°. The fine pitch prism arrays preferably alternate or flip-flop every few millimeters, for example, one to two millimeters to create the visual appearance of bright and dark bands which cause the structure to appear like macro prisms.

Abstract: A plurality of microstructures is provided, with each microstructure having at least a first side and at least a second side terminating at a peak. At least some of the peaks can include an elevated portion to space the peaks away from adjacent optical sheets, surfaces, films, substrates, or other layers to minimize wet-out, Newton's rings, abrasions, moire fringes, or other undesirable optical conditions. In other embodiments, an optical film is also provided that includes a first plurality of microstructures having a base, a first side, and a second side, and a second plurality of microstructures having a base, a first side, and a second side, the first side including a first planar surface, and the second side including a second planar surface and a third planar surface.

Abstract: A polarizer is provided comprising a subwavelength optical microstructure wherein the microstructure is partially covered with a light-transmissive inhibiting surface for polarizing light. The inhibiting surface can include a reflective surface, such as a metalized coating. The subwavelength optical microstructure can include moth-eye structures, linear prisms, or modified structures thereof. A polarizing structure is further provided comprising a plurality of moth-eye structures stacked on one another for polarizing light.

Abstract: Optical structures and methods for manufacturing the same includes, in one embodiment, a substrate and a plurality of two-sided optical components disposed along the substrate. Each component includes optical microstructures on each side. At least a portion of one side of at least some of the components is air-backed and the other side of the at least some of the components is substantially wetted-out by a material. Retroreflective optical structures, threads, or fibers and manufacturing methods for forming same are also provided. Optical structures are provided that include a plurality of microstructures enclosed within an outer layer that is formed from a single substrate. An apparatus and method are also provided for forming an optical structure comprising injecting a material into a mold to form the optical structure, forming the optical structure into a desired geometric shape, and sealing ends of the optical structure.

Abstract: Retroreflective prism sheeting is formed in a mold with textured facets and/or windows thereon. Smaller prisms are formed adjacent larger prisms. Optionally, the optical axis of the prisms may be tilted with respect to one another, preferably in a negative direction. The textured facets or windows provide more uniform retroreflected light intensity distribution and whiteness of the sheeting.