Patents Assigned to Reishauer AG
  • Publication number: 20240058880
    Abstract: A tool changer is used for changing tools in a machine tool. The tool changer has a support structure on which a lifting carriage is guided along a vertical lifting direction. A pivot arm is pivotably mounted to the lifting carriage about a vertical pivot axis. A plurality of tool holders arranged vertically one above the other form a tool magazine. A tool gripper is attached to the pivot arm. The tool gripper grips a tool. The tool is subsequently moved between one of the tool holders and the tool spindle of the machine tool by a combined lifting and pivoting movement of the pivot arm. Optionally, an auxiliary arm pivotably attached to the pivot arm can be used to change a workpiece clamping means of the machine tool.
    Type: Application
    Filed: November 29, 2021
    Publication date: February 22, 2024
    Applicant: Reishauer AG
    Inventors: Michel MÜLLER, Erwin SENNHAUSER, Oliver FELLMANN, Pirmin Eric KREIER
  • Publication number: 20240058910
    Abstract: A tool head for a machine tool, in particular for a gear cutting machine, has a first and a second spindle unit each having at least one spindle bearing and a spindle shaft which is rotatably mounted in the respective spindle bearing about a tool spindle axis. The respective spindle bearing can support both radial and axial forces. The spindle units are arranged coaxially to each other, and a tool is received axially between the spindle shafts. A controlled clamping device connects the spindle bearings together. A control device activates the clamping device during a machining operation and deactivates it during machining pauses. Alternatively or additionally, the tool head has an axial force element that generates an axial preload force between the spindle bearings.
    Type: Application
    Filed: December 7, 2021
    Publication date: February 22, 2024
    Applicant: Reishauer AG
    Inventors: Adrian Marcel HALTER, Theophil HUG, Michel MÜLLER
  • Publication number: 20240051047
    Abstract: A tool head for a gear cutting machine includes a first spindle unit having a first spindle shaft and a second spindle unit having a second spindle shaft. A tool is axially receivable between the first spindle shaft and the second spindle shaft. A balancing device is associated with each spindle unit. The balancing device radially surrounds the respective spindle shaft and is axially arranged between a tool-side spindle bearing of the corresponding spindle unit and the tool-side end of the corresponding spindle shaft. The tool is axially clamped between the two spindle shafts by a pull rod and a clamping element.
    Type: Application
    Filed: December 7, 2021
    Publication date: February 15, 2024
    Applicant: REISHAUER AG
    Inventors: Adrian Marcel HALTER, Theophil HUG, Michel MÜLLER
  • Publication number: 20240042536
    Abstract: A hub flange has a fixed flange configured to receive a tool body. A flange socket is formed on the fixed flange for connection to a spindle shaft. A counterflange is detachably connected to the fixed flange. The fixed flange and the counterflange are connected to each other via a conical connection, wherein the conical connection is arranged coaxially to the tool axis and is formed by an inner cone and an outer cone received therein.
    Type: Application
    Filed: December 7, 2021
    Publication date: February 8, 2024
    Applicant: Reishauer AG
    Inventors: Adrian Marcel HALTER, Theophil HUG, Michel MÜLLER
  • Publication number: 20230415305
    Abstract: In a method of machining workpieces in a gear grinding machine with a grinding tool having vitrified-bonded abrasive grains made of a superabrasive material. The grinding tool is first dressed. Subsequently, the dressed grinding tool is conditioned such that a desired wear condition is produced. Thereafter, pre-toothed workpieces are machined using the dressed and conditioned grinding tool. Conditioning prevents undesirable grinding-in behavior of the grinding tool, which can cause thermal damage to the edge zone of the workpiece. Conditioning is performed with a conditioning kinematics, which is different from the machining kinematics and may correspond to a dressing kinematics. For conditioning, a conditioning tool is used which has a basic shape that is different from the basic shape of the workpieces.
    Type: Application
    Filed: December 7, 2021
    Publication date: December 28, 2023
    Applicant: Reishauer AG
    Inventor: Lars WENDT
  • Patent number: 11850671
    Abstract: The invention relates to a method for measuring a tool (1) for roll machining toothed workpieces, wherein a virtual contact points is calculator on a rounded virtual blade of a virtual tool. The relative orientation between the tool axis (B) and the measuring device (11) as well as a translational relative position between the tool and the measuring device are then calculated and adjusted on the basis of the calculated virtual contact point. The measurement is taken on the real blade in the adjusted relative orientation and relative position, and the measurement can be taken in particular using a cylindrical scanning means in the form of a laser beam, wherein the cylindrical scanning means tangentially contacts the virtual blade in the virtual contact point.
    Type: Grant
    Filed: December 6, 2018
    Date of Patent: December 26, 2023
    Assignee: REISHAUER AG
    Inventors: Philipp Huber, Roger Kirsch, Hartmut Marx, Michael Mros, Michel Müller
  • Publication number: 20230211510
    Abstract: A gripping device having a holder and two gripper units. Each of the gripper units has a base body and two base jaws. The base jaws can be moved synchronously in opposite directions relative to the respective base body. The gripper units are arranged side by side on the holder so that the base jaws of both gripper units can be moved parallel to a common gripper plane. The gripping device is designed as a single gripper in that only a first gripper finger is attached to each of the two outer base jaws. It can very easily be converted to a double gripper by attaching two further gripper fingers to the inner base jaws, or by removing the first gripper fingers and attaching a second gripper finger to each of the four base jaws.
    Type: Application
    Filed: July 2, 2021
    Publication date: July 6, 2023
    Applicant: REISHAUER AG
    Inventor: Patrick CASAULTA
  • Publication number: 20230114855
    Abstract: A pulling device for generating a pulling movement in a clamping device has a pull-acting hydraulic working cylinder with a pull piston displaceable therein and a pull rod connected to the pull piston. In order to make the pulling device particularly compact and easy to maintain, the pulling device also has a push-acting hydraulic pump cylinder with a pump piston displaceable therein and a fluidic connection between the pump cylinder and the working cylinder. A movement of the pump piston in a pushing direction causes the hydraulic fluid to flow from the pump cylinder into the working cylinder, where it causes a pulling movement of the pull piston in a pulling direction. The pulling direction is opposite to the pushing direction, and the pump cylinder and the working cylinder are arranged coaxially to each other.
    Type: Application
    Filed: October 7, 2022
    Publication date: April 13, 2023
    Applicant: REISHAUER AG
    Inventors: Roman Zimmermann, Benjamin Gehring, Saip Semsedini, Dominik Michael Stäubli
  • Publication number: 20230046784
    Abstract: In a method of machining a workpiece (60) having first and second gearings (61, 62), a reference tooth structure of the first gearing (61) is identified. The reference tooth structure is then measured with a reference measuring device (140) to determine a reference rotational angular position of the workpiece. Subsequently, the second gearing (62) is machined in such a way that the second gearing obtains a rotational angular position which is in a predetermined relationship to the determined reference rotational angular position.
    Type: Application
    Filed: July 21, 2020
    Publication date: February 16, 2023
    Applicant: REISHAUER AG
    Inventors: André EGER, Ronald JAKOB
  • Patent number: 11561090
    Abstract: The invention relates to a device for monitoring the contact of a workpiece (1) or tool on a spindle (2) of a machine tool, which device has a contact surface (3) for the workpiece (1) or tool. At least one measurement nozzle (4) is arranged in the region of the contact surface in order to produce a fluid flow directed away from the contact surface (3). Upstream of the measurement nozzle, the fluid flow is conducted through a vacuum nozzle, which can comprise a jet nozzle (7c) and a collector nozzle (7b). When the fluid medium flows through the vacuum nozzle, the vacuum nozzle produces a negative pressure in a negative pressure chamber (9c). A pressure sensor (6) or pressure switch senses a measurement pressure (p3) in the negative pressure chamber.
    Type: Grant
    Filed: February 5, 2019
    Date of Patent: January 24, 2023
    Assignee: REISHAUER AG
    Inventors: Daniel Cölestin Dimitri Rabadzijev, Thomas Keller
  • Publication number: 20220339723
    Abstract: A machine tool (1) for processing gears comprises a workpiece spindle (16) for driving a workpiece (18) to rotate about a workpiece axis (C1), and a tool spindle (11) for driving a tool (12) to rotate about a tool axis (B). An axial slide (7) is used to change a relative axial feed position between the tool spindle and the workpiece spindle with respect to the workpiece axis. The axial slide is guided along an axial guide direction (Z?) which is inclined with respect to the workpiece axis by an inclination angle (?), the inclination angle (?) being between 0.1° and 30°.
    Type: Application
    Filed: September 4, 2020
    Publication date: October 27, 2022
    Applicant: REISHAUER AG
    Inventor: Michel MÜLLER
  • Publication number: 20220314398
    Abstract: Dressing tool which has profiled elements arranged coaxially with one another and which are each provided with a profile form, which is tapered or the like in its axial cross-section and has working surfaces provided with hard-material particles. The profiled elements are delimited at their outer circumference by at least one generated surface. The dressing tool preferably includes six profiled elements arranged coaxially with one another, and a one-part or two-part metallic main body for the entire dressing tool or for a particular generated surface. The profile forms with the hard-material particles of the profiled elements may be produced by a negative process with a casting compound applied to the particular main body. This dressing tool can thus be used for a profiling of grinding worms extremely productively and precisely and also such that they can be corrected.
    Type: Application
    Filed: April 8, 2020
    Publication date: October 6, 2022
    Applicant: Reishauer AG
    Inventors: Marin Pavlovic, Sergio Manuel Monteiro Ferreira, Christoph Rudolf
  • Publication number: 20220288733
    Abstract: A method of manufacturing a modular clamping device for clamping a rotationally symmetrical body on a spindle head of a motor spindle is disclosed. The modular clamping device includes a clamping element and a first intermediate piece. In the method, a first intermediate piece assembly (22) is provided having a plurality of prefabricated, standardized first standard intermediate pieces. The first intermediate piece (210) is selected from the first intermediate piece assortment (22). The clamping element is fabricated, and the first intermediate piece is positioned relative to the clamping element such that the first intermediate piece is positioned axially between the spindle head and the clamping element when the clamping device is mounted to the spindle head.
    Type: Application
    Filed: March 14, 2022
    Publication date: September 15, 2022
    Applicant: REISHAUER AG
    Inventors: Benjamin GEHRING, Saip Semsedini, Dominik Michael Staubli, Roman Zimmermann
  • Publication number: 20220288710
    Abstract: A machine tool is designed for the machining of rotary parts with groove-shaped profiles, in particular gears, by a generating method. On the one hand, a Y slide (200) is arranged on a machine bed (100), the Y slide being displaceable along a Y direction and carrying a workpiece spindle (210). The workpiece spindle drives a workpiece (220) to rotate about a workpiece axis (C). On the other hand, a Z slide (300) is arranged on the machine bed. The Z slide is arranged along a Z direction running parallel to a center plane (E1) spanned by the Y direction and the workpiece axis. An X slide (310) is arranged on the Z slide and can be displaced along an X direction relative to the Z slide (300). The X direction is perpendicular to the center plane. A tool spindle (320) is arranged on the X slide, which drives a tool to rotate about a tool axis. The tool spindle can be swiveled relative to the X slide in a swivel plane (E2), which runs parallel to the center plane, about a swivel axis (A).
    Type: Application
    Filed: July 6, 2020
    Publication date: September 15, 2022
    Applicant: REISHAUER AG
    Inventors: Roger KIRSCH, Michael MROS, Michel MÜLLER, Erwin SENNHAUSER
  • Publication number: 20220291669
    Abstract: A method for monitoring a machining process in which tooth flanks of pre-toothed workpieces (23) are machined with a finishing machine (1) is disclosed. As part of the method, a plurality of measurement values are recorded while a finishing tool (16) is in machining engagement with a workpiece. Among them are values of a power indicator which indicates a current power consumption of the tool spindle during the machining of the tooth flanks of the workpiece. A normalization operation is applied to at least some of the measurement values or to values of a quantity derived from the measurement values in order to obtain normalized values. The normalization operation depends on at least one of the following parameters: geometrical parameters of the finishing tool, in particular its outside diameter, geometrical parameters of the workpiece and setting parameters of the finishing machine, in particular radial infeed and axial feed.
    Type: Application
    Filed: September 4, 2020
    Publication date: September 15, 2022
    Applicant: REISHAUER AG
    Inventor: Christian DIETZ
  • Publication number: 20220134459
    Abstract: A method for automatic process monitoring during continuous generating grinding of pre-toothed workpieces, which permit early detection of grinding wheel breakouts. A generating grinding machine is used to machine multiple workpieces by clamping them onto at least one workpiece spindle and successively moving them into generating engagement with a grinding wheel. At least one measured variable is monitored during the machining to indicate if a grinding wheel breakout exists. If a grinding wheel breakout is indicated, the grinding wheel is examined automatically by moving a dressing tool over the tip region of the grinding wheel and generating a contact signal. A breakout is determined by analyzing the contact signal and, if present, the grinding wheel is dressed as often as necessary in order to eliminate the grinding wheel breakout. Alternatively, the checking of the grinding wheel is carried out directly at the first dressing stroke.
    Type: Application
    Filed: March 13, 2020
    Publication date: May 5, 2022
    Applicant: REISHAUER AG
    Inventors: Christian DIETZ, André EGER, Jürg GRAF
  • Publication number: 20220088730
    Abstract: A control panel for a machine tool has a housing (1). The housing comprises a housing base part (2) and a housing front part (3). A display (19) and a control element panel (20, 21) are attached to the front part of the housing. In the region of the housing bottom side, the housing front part is connected to the housing base part by miter hinges so that it can be swiveled to provide access to the interior of the housing. Fold-out supports (13) make it possible to use an alphanumeric keyboard (15) for maintenance work. Indentations (5) on both sides of the housing rear allow the housing to be easily grasped. Control elements (18) are arranged in the indentations.
    Type: Application
    Filed: February 20, 2020
    Publication date: March 24, 2022
    Applicant: REISHAUER AG
    Inventor: Reto WEIBEL
  • Patent number: 11192197
    Abstract: A tool for hob peeling rotating workpieces having pre-machined teeth comprises a gear-wheel shaped main body and tooth-shaped cutting inserts (1.2) which at the end face in the region of the tip circle are disposed on the main body. Each cutting insert comprises at least one cutting tooth. The cutting tooth forms a cutting edge (6) which runs at least along one of the flanks of the cutting tooth, and a cutting face and a clearance face. The cutting face along the cutting edge is provided with a cutting face chamfer (7) which in relation to the cutting face (5.5) runs so as to be inclined by a chamfer angle. The chamfer angle varies along the cutting edge. Moreover, the cutting edge is rounded by a radius.
    Type: Grant
    Filed: October 10, 2017
    Date of Patent: December 7, 2021
    Assignee: REISHAUER AG
    Inventors: Florian Hänni, Frank Haufe, Roger Kirsch, Hartmut Marx
  • Publication number: 20210308811
    Abstract: An adjusting device for a machine tool comprises a base body (1), a movable body (2) movable along a moving direction (X) relative to the base body, and a drive (3) for moving the movable body relative to the base body. In order to effectively damp vibrations between the movable body and the base body (in particular so-called stray vibrations) and yet still enable rapid positioning movements of the movable body relative to the base body, the adjusting device comprises an auxiliary body (10) which can be releasably fixed to the base body and, in the released state, can be moved together with the movable body relative to the base body. The adjusting device also comprises at least one vibration damper (11) which is arranged between the auxiliary body and the movable body.
    Type: Application
    Filed: August 12, 2019
    Publication date: October 7, 2021
    Applicant: REISHAUER AG
    Inventors: Ronald JAKOB, Michael MROS, André EGER
  • Patent number: 10800006
    Abstract: In a method for producing open-pore, ceramic-bonded grinding tools, a pore former mixture consisting of at least two polymers having different firing curves, the maxima of which differ by at least 20° C., is used. The polymers are preferably thermoplastics that can be decomposed exclusively into CO2 and water during combustion. The resulting grinding tool has a multimodal pore size distribution.
    Type: Grant
    Filed: March 3, 2016
    Date of Patent: October 13, 2020
    Assignee: REISHAUER AG
    Inventors: Cristina Didavide, Matthias Müller