Abstract: A grinding wheel fixture (S) for the accommodation of a dressable grinding wheel (5) is provided with an annular groove (6, 6′, 8) for the accommodation of balancing lugs (9, 10), the balancing lugs (9, 10) being for manual balancing purposes displaceable and fixable within the annular groove (6, 6′, 8) with respect to their angular position. The balancing lugs (9, 10) are divisible into at least two groups, the groups being displaceable and fixable in any desirable angular position independent of each other. The grinding wheel fixture permits a simple, quick, and nevertheless highly exact dynamic balancing, whereby repeated re-measurement and repeated correction are no longer necessary.

Abstract: The device according to the invention for the tailstock end centering and clamping of a rotational workpiece with a circular-cylindrical end comprises a housing with a shank for accommodation in a tailstock barrel, and a chucking pot with a collet located in the housing for rotation about the axis of rotation of the workpiece. In accordance with the invention the collet is closable by way of the axial advancing action of the tailstock, and the axial tailstock thrust effecting the closing and clamping of the collet is transmitted to the workpiece in such manner that it is applied to the center of the workpiece, and the latter is displaceable into the center without friction generating radial sliding of the collet.

Abstract: The invention relates to a control system of a CNC machine tool with cyclically recurring sequences. The control system has a data input and visualization unit, a machine check unit and a NC control unit with at least one stored NC program for generating movement sequences for the CNC machine. Functional data which are required for the machining of a specific work piece and which have been fed into the data input and visualization unit or selected in the unit are conveyed from the data input and visualization to the NC control unit. The machine check unit calls up function modules of the NC control program according to selected control data and by means of control codes, said function modules representing part programs, and proceeds from one function module to the next independently of its hierarchical position in the tree structure. In so doing, the machine check unit deactivates the hold commands in each function module by means of the control codes.

Abstract: Determining of the starting and end positions of the machining programme of a gear making machine with respect to the axial position of the workpiece (11, 18) by means of a laser light line (14) projected at right angles to the workpiece axis, the position of which light line relative to the reference point of the tool (5, 17) is known. By mutual displacement parallel to the workpiece axis, the light line (14) and one or both of the workpiece end faces (16) are brought to coincide. The axial positions thus obtained are transmitted to the machine control system. The determining of the axial tool position takes place analogously by the projection of a laser light line onto the circumference surface of the tool (5, 17) at right angles to the tool axis.

Abstract: Located for rotation in a machine base (1) is a work spindle (4) for the setting up of a workpiece (6). A grinding spindle (10) for setting up a grinding wheel (11) can be radially infed relative to the work spindle (4) and displaced in the plane at right angles to the infeed direction. A pick-up holder (22) with several measuring sensors (23, 24) is displaceable parallel to the axis (7) by means of an NC controlled spindle (16). With the apparatus described the workpiece (6) can be measured for mesh-aligning before grinding, as well as during grinding (e.g. for avoiding grinding burn), and after grinding (for final inspection). The process permits high productivity with short cycle times and few rejects.

Abstract: A grinding worm (4) on a grinding spindle is driven in a rotating manner. On a rotatable plate (7), two workpiece spindles (6a, b) are positioned at a distance from one another and driven in a rotating manner. The one workpiece (5) is ground with the grinding worm (4), while on the other spindle (6b) a ground workpiece (8a) is exchanged for an unmachined part (8b) using a loader (10). Each spindle (6a, b) has a corresponding centering probe (9a, b). By means of the signal of the probe and a control mechanism, the newly clamped-on workpiece (8b) is centered before the rotating plate (7) is rotated into the position, in which this toothed gear (8b) can be brought into a mesh with the grinding worm (4). In such a way, the unproductive times can be largely reduced.

Abstract: Interface between the spindle nose (1) and the fixture flange (11) of interchangeable tool, gauge or workpiece holder (7) of a machine tool with a shortened centring taper (8) on the underside of the flange of the holder (7), said taper being formed as an axially and radially rigid but in circumference elastically expansible tubular stub (15), which due to its elastic properties adapts itself to the diameter of the centring taper (6) on the spindle nose (1).

Abstract: In a process for the registration of the state of wear of a tool used in gear manufacture, where the tool has at least one abrasive tooth tip for machining a workpiece in a machining process, a cutting distance per tooth tip of the tool is determined, and this cutting distance, weighted with a wear intensity factor, compared with a specified life path constant. This life path constant indicates the maximum acceptable state of wear of the tool for the machining of the workpiece. By way of this process the wear behaviour can be registered, and a total and residual piece potential determined.

Abstract: Method and an apparatus for the profiling of single-gear or multiple-gear grinding worms for grinding tooth profiles in accordance with the principle of continuous diagonal generating grinding. A grinding worm is divided into at least two axial zones wherein one zone remains unmodified and a second zone receives, by means of special profiling methods, modifications of the thread flanks for the generation of tooth flank modifications The main attribute of these profiling methods is additional movements, which are superimposed on the disk-shaped profiling tool and/or the grinding worm in relation to a given profiling shift position, and which result in the modifications of the grinding worm flanks that are mapped onto the flanks of the toothed wheel work during subsequent diagonal generating grinding across a grinding worm zone profiled in this manner.

Abstract: The gear train of a work drive system on a machine for the continuous grinding of gears, with which by means of non-integer transmission ratio between work spindle (3) and drive motor (4) as well as a high number of teeth on the cylindrical gear (6) on the work spindle (3), high integer transverse and face contact ratio of the gear train, and a damping ring (7) on the work spindle (3), tonal disturbances of the workpiece incorporated in the gear unit are avoided.

Abstract: The process describes how transmission gears (6) can be manufactured in a highly economical and highly precise manner. In one single mounting, the complete hard fine-machining on all of the most important functional surfaces of the workpiece is conducted simultaneously. This multi-process is made possible through the combined use of a continuous generating grinding process for the machining of gearing, a known method for the machining of the boring and possibly of a frontal surface, and the fixing of workpieces (6) on form elements such as chamfers or plane surfaces by means of centering elements (9, 10) which are designed in such a way that they do not block the free access of the individual tools (5, 11, 28) to the surfaces (7, 8, 27) to be machined.

Abstract: On account of the constructional form of the tool head (17) according to the invention, the opposite sides (18, 19) of a tool (13) attached to the tool spindle (14) of a numerically controlled continuously generating gear grinding or hobbing machine are capable of machining the upper and lower sets of teeth (2, 3) of a double-sided face-gear (1) in one and the same set-up and without disturbing the synchronization between the rotations of the grinding worm and workpiece maintained during the grinding of the first set of teeth, without risk of collision. This eliminates the need to reset the workpiece (1) between the machining of the two sets of teeth (2, 3), thereby shortening the overall machining time substantially, and allowing the avoidance of accuracy losses due to the resetting of the workpiece (1).

Abstract: The device serves for the end face, angularly true driving of a pre-toothed workpiece (21) clamped between work centers by the rotating work spindle (3) of a tooth flank grinding machine.

Abstract: A profiling tool (4) is used for profiling or dressing the grinding worm thread, wherein said tool has a simple basic geometric shape, for example in the shape of a rod. The profiling tool (4) has on its active, abrasive surface (6, 7, 8) a transformed topology as needed for the grinding worm (1). The tool passes the grinding worm profile (2) during the profiling process in such a manner that points on the active profiling tool surface are matched in advance and brought into contact with corresponding points on the grinding worm flanks. Thereby topologically modified grinding worms may be essentially profiled faster than in traditional methods.

Abstract: A grinding worm (20) is dressed with a dressing wheel (42), which is moved along the worm path (43) during rotation of the grinding worm (20). The grinding worm as well as the dressing wheel are coupled with rotary encoders (23, 41) and with a servomotor (22, 40) each. The rotation angle of the dressing wheel is coupled by a program with the rotation angle of the grinding worm within the NC control system. Thereby the grinding pattern may be shaped on the tooth flanks (51) of the ground workpiece (50) in such a manner that the ground toothed wheel has an optimum (smooth) running quality.

Abstract: In a housing (1), a hollow shaft (3) is located for rotation, driven by a motor (5). Rigidly attached to the shaft (3) is a pressure vessel (6). Fitted to the shaft (3) inside the vessel (6) is a filter comprising a number of tube-shaped filter elements (9). The liquid to be filtered is fed into an upper chamber (19) of the shaft (3) via an inlet ring (18), and flows through transverse holes (20) into the vessel (6). After passing through the filter (9), the purified liquid is discharged via holes (10) in the hollow shaft (3) through an outlet ring (12). To clean the filter the residual liquid in the vessel (6) is pressed out through the filter with compressed air. Subsequently the deposit adhering to the filter tubes (9) is flung off by rotating the shaft (3) and propelled to the bottom of the vessel by feeding compressed air or clean oil to cleaning nozzles (38). An outlet ring (7) is raised slightly and the deposit at the vessel wall is dried by centrifuging.

Abstract: The device according to the invention for the tailstock end centering and clamping of a rotational workpiece with a circular-cylindrical end comprises a housing with a shank for accommodation in a tailstock barrel, and a chucking pot with a collet located in the housing for rotation about the axis of rotation of the workpiece. In accordance with the invention the collet is closable by way of the axial advancing action of the tailstock, and the axial tailstock thrust effecting the closing and clamping of the collet is transmitted to the workpiece in such manner that it is applied to the center of the workpiece, and the latter is displaceable into the center without friction generating radial sliding of the collet.

Abstract: The process describes how transmission gears (6) can be manufactured in a highly economical and highly precise manner. In one single mounting, the complete hard fine-machining on all of the most important functional surfaces of the workpiece is conducted simultaneously. This multi-process is made possible through the combined use of a continuous generating grinding process for the machining of gearing, a known method for the machining of the boring and possibly of a frontal surface, and the fixing of workpieces (6) on form elements such as chamfers or plane surfaces by means of centering elements (9, 10) which are designed in such a way that they do not block the free access of the individual tools (5, 11, 28) to the surfaces (7, 8, 27) to be machined.

Abstract: The gear consists of a housing (12) to which a drive motor (10) is flanged. Its shaft (1) carries a sun wheel (2) on which multiple planets (3) roll off. The planets (3) are positioned on a planetary carrier (6) which is rigidly connected to the output shaft (9). The shaft (9) is supported in the housing (12) coaxial to the shaft (1). Mounted to the housing (12) is a flange (17) of a cup-shaped annular wheel (8). Its lower rim (16) has a running surface (7) inside, on which the planets (3) roll off. The diameter of the running surface (7) is smaller than the sum of the diameter of the sun wheel (2) and twice the diameter of the planets (3), so that the rim (16) is elastically deformed. The planets (3) are supported rigidly in the circumferential direction and flexibly in the radial direction on the planetary carrier (6). Through this implementation, a backlash-free, rotationally very rigid gear is obtained with which high torques can be transferred in smooth operation.

Abstract: In a first step, the grinding worm profile is dressed according to the requirements of the workpiece that is to be machined. In a second step, the thereby shaped grinding worm, which has been slightly deformed by the effects of the centrifugal force, is measured at operating speed. In a third step, the measured values are converted into control data for a correcting, redressing process of the grinding worm flanks. Finally in a fourth step, the grinding worm flanks are redressed in such a manner that form errors, which are caused by various influences during grinding, are used as correction factors in the machining of the worm profile. The measuring of the grinding worm flanks may be performed directly without contact by means of a distance sensor or indirectly, whereby a sample toothed wheel is ground and this wheel is then measured by means of a tooth-flank measuring machine.