Abstract: A tool spindle is driven by a motor and is connected to an angle of rotation transmitter. The signal of the transmitter connected to the tool spindle represents the desired value for the drive of a work piece spindle. The angle of rotation of the workpiece spindle is measured with another transmitter. A control deviation signal which is fed into a servo amplifier of the workpiece spindle drive via a controller is formed from both transmitter signals. A variable observer circuit into which the control deviation signal is also fed is arranged in parallel to the controller. The control deviation signal is stored sequentially in several sample and hold circuits by means of a multiplexer circuit during one tool revolution. The content of each sample and hold circuit is integrated by means of a respective integrator. During the following cycle, a correction signal, which is added to the output signal of the controller, is formed by sequential interrogation of the integrators by means of a demultiplexer circuit.
Abstract: Two simultaneously driven worm shaped globoidal tools of identical shape are radially adjustable towards the workpiece having tooth profiles. Their tooth thicknesses are smaller than the tooth gap widths of the finished tooth gaps on the workpiece. The workpiece is supported in a freely rotating manner. One tool is angularly displaced with respect to the other tool with a controlled speed and amount of the angular displacement forcing one tool into contact with only the left side of a tooth profile and the other tool into contact with the right side of a tooth profile. During the angular displacement, the left and right tooth sides are processed simultaneously.
Abstract: Gear teeth of the gear being worked are machined by rotating the gear with a gear-type machining tool moved radially into tangential contact with the gear being worked. The relative of rotation rates of the gear and the tool are determined by the number of gear teeth in both the gear and the tool. The tooth width of the gear-type machining tool, which may be a worm gear, is less than the finished measurement of the tooth space of the gear being worked. When the gear-type tool reaches the prescribed manufacturing center distance, it is contiguous with the gear from one frontal face to the other. Two flanks of the gear are machined by feeding either the gear or tool in a direction perpendicular to the radial direction of movement so that the teeth of the tool can machine the gear tooth flanks as the gear and the tool rotate. First one flank of each tooth of the gear may be machined and then, by reversing the movement direction, the other flank of the tooth is machined.
Abstract: In a process for machining a spur gear by using a grinding worm having a curved tooth thickness smaller than the final measurement of the curved tooth gap of the spur gear to be produced, the grinding worm is first directed radially towards the spur gear until the desired distance between the axes is reached. Subsequently, a relative circular feed movement is carried out consisting of a positive or negative additional rotating movement of the gear or the worm. This additional rotating movement is superimposed on the corresponding basic revolution of the gear or the worm. In this way, first one flank and subsequently the other flank of each gear tooth is machined to its final dimension. With this process, a full linear contact exists between the grinding worm and the tooth flank of the gear during roughing independent of the amount of material to be machined. Due to the existing play, an effective cooling is possible so that high grinding outputs can be achieved.
Abstract: In a process for machining a spur gear by using a grinding worm having a curved tooth thickness smaller than the final measurement of the curved tooth gap of the spur gear to be produced, the grinding worm is first directed radially towards the spur gear until the desired distance between the axes is reached. Subsequently, a relative circular feed movement is carried out consisting of a positive or negative additional rotating movement of the gear or the worm. This additional rotating movement is superimposed on the corresponding basic revolution of the gear or the worm. In this way, first one flank and subsequently the other flank of each gear tooth is machined to its final dimension. With this process, a full linear contact exists between the grinding worm and the tooth flank of the gear during roughing independent of the amount of material to be machined. Due to the existing play, an effective cooling is possible so that high grinding outputs can be achieved.
Abstract: A pallet tray for transporting and storing workpieces in an automatic feed system attached to a machine tool includes an elongated metallic base member 1 having a plurality of plastic inserts 2 mounted thereon. Each insert has one or more holding pockets 3 for the individual workpieces. The base member has an inverted U-shaped profile defining a recessed guide groove 7 in the longitudinal direction which cooperates with a guide rail of the workpiece feeding system. With such construction different inserts can be provided to accommodate variously configured workpieces to thereby avoid the separate injection molding of a number of differently dimensioned, complete pallet trays.
Abstract: A relief thread grinding machine for making screw taps wherein a workpiece 10 is clamped to a resiliently mounted body 5 of a longitudinally adjustable sled 1. The body carries a follower wheel 17 which bears on a cam roller 15 rotatably mounted on the sled. The surface of the cam roller is eccentrically lobed so that when it is axially moved varying oscillation strokes of the body 5 are produced. The cam roller can be axially adjusted as needed during the grinding process so that the amount of relief grind can be changed. In this manner it is possible to provide the conical thread on the lead end of a tap with a different relief grind than the generally cylindrical and posteriorly weak conical thread on the guide end of the tap.
Abstract: This invention concerns a method for the synchronization of a gear machining instrument that works according to the hobbing method. It has different drives for the tool and the work-piece. In the process, a series of pulses are produced, dependent upon the rotational speed of each drive. The occurrence of the pulses are compared digitally resulting in an analog control signal for the adjustment of the work-piece drive.
Abstract: The present invention relates to an apparatus and a process for a gear processing machine operating according to the screw rolling process principle and with positive control of the movement of a rotating tool in the prearranged toothing of the workpiece rotating with respect to the tool.
Abstract: The present invention relates to a method and apparatus for the production of an additional rotational motion of a helically toothed gear workpiece in an electronically, positively controlled gear processing machine operating according to the hobbing method which has separate rotating drives for workpiece and tool. In this process, a series of impulses are supplied to a controller. These impulses are compared to each other for the production of a control signal for the readjustment of the workpiece drive. The series of impulses are dependent upon the rate of rotation of each of the drives. An additional signal is supplied which is derived from the longitudinal advance of the workpiece in relation to the tool.
Abstract: A device slidably mounted on the carriage of a grinding machine and having a pivotally mounted member thereon adapted to support a grinding wheel assembly and used to remove the grinding wheel assembly from the grinding spindle or replace a grinding wheel assembly onto the grinding machine spindle in such a manner that damage to the grinding wheel assembly is prevented.
Type:
Grant
Filed:
September 11, 1974
Date of Patent:
July 6, 1976
Assignee:
Reishauer AG
Inventors:
Ernst Seckinger, Emil Vogelsanger, Robert Wirthlin