Abstract: A furnace for heating and melting zinc comprising a reservoir, a movable upper section, pre-heaters supported on the upper section and immersion burners supported on the upper section and extending into the reservoir. The movable upper section can be raised and lowered relative to the level of molten zinc in the reservoir and thereby insure maximum heating efficiency of the zinc. In a preferred imbodiment the pre-heaters and immersion burners are gas fired.

Abstract: Eddy current test apparatus of the type that generates eddy currents in an object and that senses flaws or defects by sensing changes in the induced eddy current. Two differential encircling coils surround a moving workpiece moving relative to said coils. One of the two test coils has an enclosed tubular pathway forming a loop adjacent to the coil. A steel ball is placed in the enclosed tubular pathway and is air driven through the pathway so that it continuously revolves in close proximity to the coil. The steel ball disrupts the magnetic field flux generated by the test coil in the workpiece. This disruption modifies the eddy current in the workpiece which in turn induces a well defined output signal in the test coil. In an alternate and preferred embodiment, two ferrite object are rotated near the two encircling coils to disrupt the eddy currents produced by both coils. The ferrite objects are radially offset so that they do not disrupt the magnetic field near a flaw at the same time.

Abstract: An eddy current system and method for hot annealed weld inspection is disclosed for use on metallic workpieces such as steel pipe. An annealer produces strong alternating fields to heat the weld. A nearby exciter coil produces test eddy currents within the workpiece at a carrier frequency. Detector circuitry including a demodulator and a detector coil senses defects within the workpiece as evidenced by nonuniformities in the test eddy currents, in response to which the detector coil produces a flaw indicating signal modulated on the carrier frequency. The carrier frequency is automatically maintained at a non-integral multiple of the annealer alternating frequency. A variable band pass filter between the demodulator and detector coil is automatically maintained with its pass band substantially centered upon the carrier frequency.

Abstract: A bin-type retaining wall including at least one bin 10 defined by front and rear wall sections 12, 14 spaced apart by spacing walls 16, the bin providing a volume for anchoring material. Each wall section includes a plurality of longitudinal stringers 20, substantially hat-shaped in cross section and defined by a force receiving web 34 and a pair of outwardly diverging legs 32. Each leg terminates at an angled flange 36 having a portion 36a located in a vertical plane substantially parallel to the force receiving web and another portion 36b located in a plane that intersects the plane of the web. The flange portions 36b define abutting surfaces for adjacent stringers. Forces generated by the anchoring material, applied to the webs urge the legs outwardly to cause abutting contact between adjacent leg flange portions 36b, generating a soil tight interface between adjacent stringers.

Abstract: A method and apparatus for controlling the combustion of multiple fuels, especially fuels having diverse combustion air requirements. A heating rate demand signal indicative of the heating rate desired is generated and is compared with a fuel based fuel heating rate signal. The larger of the two signals is selected to be an air demand signal that serves as set point for a combustion air controller. The flow rates of each of the fuels being burned is monitored and the resulting signals are scaled and summed to produce the heating rate signal. The fuel signals are also scaled by factors reflecting the combustion air requirements of the fuels. The signals are summed and combined with the fuel heating rate signal to produce a feedforward signal which in turn is combined with a signal reflecting the measured combustion air flow to produce an equivalent air heating rate signal.

Abstract: A shelf assembly (10) including apparatus (20, 22) for interlocking upright and transverse members (12, 14, 80, 90) without the need for separate fasteners or supplemental cross-bracing to achieve structural rigidity. The interlocking apparatus includes connectors (20) formed near the ends of the transverse beams, each connector comprising a lug (40) spaced from a side panel (30) of the transverse member (14) by a keyed pedestal (42). The pedestal is defined by spaced lug supporting legs (44, 46), joined by a curved interconnecting wall (48). The uprights include pairs of apertures (22) each defined by an upper slot segment (50a) having a lug clearance notch (52) and a lower slot segment (50b) having a narrowing transverse dimension.

Abstract: A flexible test assembly is disclosed for use in nondestructive testing of ferrous objects of a variety of cross-sections. Spaced test heads are fixed to a non-magnetic, flexible band member. Each test head includes a body which houses a test probe. The flexible band member is connected to a clevis assembly through a spring biased double hinged connecting assembly. An urging means urges the clevis toward a workpiece surface to bring wear shoes of the test heads into engagement and tension the flexible test assembly into conformity with the surface of the workpiece.

Abstract: Apparatus and method is disclosed for on-line monitoring for early detection of diagonal distortion in a moving cast product ideally having a rectangular cross-section. A pair of contact rollers is supported on respective guide arms at a location along the casting path and biased to resiliently impinge on opposite edges of the moving cast product. A detector continuously senses the amount of separation between the contact elements to detect diagonal distortion in casting cross-section. A recorder is used to provide a tangible record of such variation. Optionally, both diagonals can be measured, and their sum or difference continuously monitored as well. A fixed support member carries the arms on slidable linear motion bearing structure to facilitate translational motion of the contact elements relative to the casting path, to minimize the effect of casting motion waver on contact separation.

Abstract: A nestable container is disclosed for use with automatic storage/retrieval systems. The container has a bottom wall and diverging side and end walls. The end walls have recessed areas integrally extending into the interior of the container. Engagement members are located completely within the recessed areas such that they do not protrude beyond a plane defined by the major portion of the end walls. An automatic storage/retrieval system engages the engagement member for the purposes of moving the container. The diverging side and end walls and the inboard engagement members make stacking of containers of the same size and dimensions possible. The side walls have recessed areas spaced from the bottom wall and extending into the interior of the container. The side wall recessed areas define a nesting stop to prevent similar containers from nesting too tight when stacked therein.

Abstract: A method and apparatus is disclosed for substantially minimizing or eliminating scrap lenghts of material from being cut from an initial undeterminable length of material. A material is fed toward a cutting device. The material is cut in accordance with an initial cut length schedule that is a value between acceptable customer's limits. The trailing end of the material is monitored and the length of the remaining material is determined. The cut length schedule is then adjusted within the limits in accordance with the determined remaining length to bring the last length of material within the permissible limits or if not possible, then to substantially minimize the scrap cut length of material which falls outside of the limits.

Abstract: Apparatus and method for alloying continuously cast steel products wherein a wire of alloying material, e.g. lead, is fed through the center of the stopper rod to its nose where the wire melts and dissolves into the stream of liquid steel flowing out of the tundish. The guide passage for the wire and a cooperating hole in the nose of the stopper rod are temporarily closed by heat meltable means which prevents steel from entering and clogging the hole in the passage before a steady-state flow condition is achieved.

Abstract: A method and apparatus for quality high speed electrical plating of one or both sides of a metallic workpiece 12 wherein a combined consumable-non-consumable anode system so provides a uniformity of metallic deposition at relatively high speeds irrespective of the consumable anode 15 contour. A metal ion containing plating solution flows into contact with a workpiece through apertures 86 in the non-consumable anode 16 while metal ion concentration is maintained. The consumable-non-consumable anode system is used in a vertical or horizontal submerged cell configuration.

Abstract: An apparatus and method for cooling product in a continuous hot-rolling mill. The apparatus comprises a cooling unit including a frame defining a plurality of spaced, cartridge receiving slots in which a plurality of guide and spray cartridges are removably mounted. The guide and spray cartridges are similarly configured so that either cartridge can be mounted in a given frame slot so that the number and ratio of spray to guide cartridges can be varied to modify the cooling characteristics of the cooling unit. Headers, formed integrally with the cooling frame communicate with a source of coolant under pressure and include a plurality of outlets connectable to the spray cartridges by individual conduits. Valves are provided to adjust the coolant flow rate to a cartridge and a quick release coupling is utilized to enable the cartridges to be easily removed for service and/or replacement.

Abstract: A workpiece 18 classifying and marking system 10 is disclosed. The system includes a probe 12 for generating signals in response to the detection of defects along the workpiece length as that workpiece rotates and traverses past the probe 12. Circuitry coupled to the test head analyzes defects according to severity and classifies the workpiece as either "good", "salvageable", or "scrap". The circuitry also causes a marker 14 to affix a flaw indicating mark to the workpiece at the flaw location.The circuitry includes a flaw detection circuit 60, a defect classifying circuit 72, a timing control circuit 70, and a marker delay circuit 74. The timing control 70 transmits timing signals of different frequency to the defect classifying 72 and marker control 74 circuits and coordinates their operation. The defect classify circuit 72 divides the workpiece into quadrants and can sense the length of any flaws in each quadrant as the workpiece passes the probe 12.

Abstract: An ingot mold with mold wall and stool shields and the method of installing the mold wall and stool shields to the ingot mold and stoll. The mold wall shield comprises at least two portions connected by a bend. The mold wall shield and the stool shield can be multi-layered to provide a thin envelope or layer of air between the parallel layers. The shields are nailed to the mold or stool by an explosion actuated hammer. The mold wall shield is installed with the bend near the intersection between the mold and the stool. The shields are made of similar material to that being cast and melt due to the heat of the molten metal in the mold.

Abstract: An eddy current system and method is disclosed for detecting flaws in hot pipe product. The system includes a detector test head (22) having a heat shield (24) defining a generally cylindrical inner wall through which the pipe passes longitudinally. The test head includes structure (50, 62, 64) for spirally directing water onto the inside surface without contacting the hot pipe as it passes through the heat shield. Debris is thereby removed from the space between the shield and the pipe, and the test head is effectively cooled and shielded from the heat of the pipe. Where the pipe is heated above its Curie temperature, such that the pipe is rendered non-magnetic, no normally required saturation coil is needed to magnetically saturate the pipe for eddy current testing, because the coolant flowing over the inner wall cools the test head but does not lower pipe temperature below the Curie point.

Abstract: Dual-phase steel, consisting essentially of a ferrite matrix containing islands of martensite, is produced by batch annealing of hot or cold rolled steel having carbon below 0.2% and manganese below 2% and at least critical contents of copper (0.4%) and nickel (0.6%), with heat to the alpha plus gamma region, followed by slow cooling. This procedure is effective and controllable, and yields a dual-phase steel product that has high tensile strength with excellent elongation properties and that develops good yield strength upon moderate deformation.

Abstract: An apparatus and method including a runner system for transferring molten metal from a blast furnace to transfer cars. The runner system comprises a single main runner with primary and secondary outlets. In the preferred embodiment the secondary outlet is a nozzle positioned midway between the lower end of the runner and the blast furnace. During tapping the nozzle is opened and closed to control the flow of metal. When the nozzle is closed molten metal flows down the runner, through a primary outlet and into a bottle car. When the nozzle is open, metal flows through the nozzle into a bottle car positioned beneath the nozzle.

Abstract: A method and apparatus are disclosed for reducing spangle in a galvanization system that utilizes air knives to control coating thickness and distribution. Cooling nozzles are located downstream of the air knives along the feed path of the substrate being coated. The cooling nozzles direct an air and water mixture against the substrate at approximately the location the air from the air knives impinge the substrate. The air from the air knives force the air and water mixture to be carried along the substrate surface in a direction of the substrate feed path.

Abstract: Steel products having high strength or good drawing or magnetic or electrical properties, requiring levels of carbon or manganese, or both, that are too high to allow rimming action are produced to have the desired properties, in effect, but with a surface condition characteristic of rimmed steel. The method involves pouring an ingot mold 80 to 95% full of molten, rimming steel, then allowing the steel to stand and rim for several minutes while a shell freezes against the mold wall, and thereafter filling the mold while inserting into the molten steel stream additional carbon or manganese, plus any other elements such as P, Al, Cb, V, Cr, Ni, Si or others, so that the core of the ultimately solidified ingot is steel having the above-desired strength or other properties.