Patents Assigned to Rheem Manufacturing Company
  • Patent number: 11852059
    Abstract: A noise muffler for an air moving device can include a housing with a housing inlet, a housing outlet, and at least a first foam component and a second foam component. The first foam component and the second foam component are placed within a cavity of the housing and define an air passageway. The first foam component and the second foam component redirect air flow through the cavity in three dimensions in order to muffle noise generated by the air moving device.
    Type: Grant
    Filed: July 22, 2022
    Date of Patent: December 26, 2023
    Assignee: Rheem Manufacturing Company
    Inventors: Sina Jasteh, William Simard
  • Patent number: 11852340
    Abstract: The present disclosure addresses systems, media, and methods of configuring a heating system comprising a plurality of combustion-type heating devices fluidly coupled to a vent system. Configuring the heating system includes receiving operating pressure data from one or more pressure sensors in a flue of one of combustion-type heating devices and the vent system. The operating pressure data from the one or more pressure sensors is indicative of a pressure at a corresponding location in the vent system. Configuring the heating system further includes comparing the operating pressure data to stored operational pressure data indicative of operational pressure ranges indicative of permissible operating parameters associated with preventing backflow of flue gases into the one of combustion-type heating devices and outputting instructions for a damper to at least partially open or at least partially close based at least in part on the operating pressure data and the stored operational pressure data.
    Type: Grant
    Filed: March 30, 2021
    Date of Patent: December 26, 2023
    Assignee: Rheem Manufacturing Company
    Inventors: Joey Krueger, Jorge Miguel Gamboa Revilla, Hiram Osuna, Bo Gao, Bryan Perales, Danilo Aguilar
  • Patent number: 11846450
    Abstract: A tankless electric water heater system including a heating chamber having an inlet at a first end and an outlet at a second end, a heating element connected to the heating chamber, a first temperature sensor disposed near the first end of the heating chamber, a second temperature sensor disposed near the second end of the heating chamber, a flow sensor configured to detect a flow of water and disposed near the heating chamber, and a controller connected to the first and second temperature sensors, the flow sensor, and the heating element. The controller is configured to have a set point temperature, to detect temperature and flow data from the first and second temperature sensors, and the flow sensor, and to provide as output a power setting to the heating element.
    Type: Grant
    Filed: May 18, 2020
    Date of Patent: December 19, 2023
    Assignee: Rheem Manufacturing Company
    Inventors: Christopher Mark Hayden, Eric Robert Jurczyszak, Sergiu Gabriel Mihu, Richard Joseph Corcoran, Jens Bolleyer, Jeffrey Dean Hankins
  • Patent number: 11846449
    Abstract: The disclosed technology includes a combustion system providing ease of access to components of the combustion system and optimal placement of a burner such that efficient combustion and heat transfer can occur. The combustion system can include an inner tube having a first end and a second end, the second end having a flange with a sensor port, and an outer tube having a first end and a second end. The inner tube can be disposed within the outer tube. The inner tube can have an outer diameter less than an inner diameter of the outer tube, creating a gap between the outer tube and inner tube. An ignitor assembly and a flame sensor assembly can extend through the sensor port and the gap and be positioned proximate a burner.
    Type: Grant
    Filed: April 30, 2020
    Date of Patent: December 19, 2023
    Assignee: Rheem Manufacturing Company
    Inventors: Ashwin Rao, Jason Hall, William Tomlin McLemore, Ronnie Eaton, Sina Jasteh
  • Patent number: 11846453
    Abstract: Disclosed herein are evaporator assemblies for heat pump systems. The evaporator units can comprise a housing defining an interior chamber, an air inlet and an air outlet. The air inlet and the air outlet can form an air flow path through the interior chamber, and an evaporator unit can be positioned within the interior chamber such that the air flow path contacts the evaporator unit. The air inlet having a semi-circular cross section through which air flows into the interior chamber, the semi-circular cross section having a straight edge and a curved edge. A velocity magnitude of the air flowing from the air inlet into contact with the evaporator unit can deviate less than 0.1 m/s from the average air velocity across the surface area of the evaporator.
    Type: Grant
    Filed: January 26, 2021
    Date of Patent: December 19, 2023
    Assignee: Rheem Manufacturing Company
    Inventors: Piyush Porwal, Khurram Sajjad, Harsh Patel
  • Patent number: 11846456
    Abstract: A liquid slug reduction and charge compensator device for use in air conditioning and heat pump systems includes a housing having a cavity. The housing includes an inlet port providing an entry path into the cavity and an outlet port providing an exit path from the cavity. The housing further includes a liquid line port providing a refrigerant pathway into and out of the cavity. The liquid slug reduction and charge compensator device further includes a flash tube extending through the cavity and providing a passageway through the cavity such that a hot gas refrigerant that enters the cavity through the inlet port causes a liquid refrigerant that enters the flash tube to evaporate.
    Type: Grant
    Filed: May 17, 2021
    Date of Patent: December 19, 2023
    Assignee: Rheem Manufacturing Company
    Inventor: Swapnil Khaire
  • Patent number: 11846433
    Abstract: A heated water recirculation system includes a water heater having a water inlet and a water outlet. The heated water recirculation system further includes a flow detector positioned to detect inflow water flowing into the water heater through the water inlet. The heated water recirculation system also includes a controller configured to control operations of a recirculation pump based on a detection of the inflow water flowing into the water heater through the water inlet. The water heater is configured to provide heated water through the water outlet, and the recirculation pump is configured to circulate the heated water through the heated water recirculation system.
    Type: Grant
    Filed: September 27, 2019
    Date of Patent: December 19, 2023
    Assignee: Rheem Manufacturing Company
    Inventors: Raheel A. Chaudhry, David I. Vega Fernandez, William T. McLemore
  • Patent number: 11841088
    Abstract: A leakage mitigation system to trigger a preventive action against detected leakage from a liquid enclosure, includes a leakage detection device disposed along base of the liquid enclosure. The system includes an absorbent that actuates the leakage detection device from a first state to a second state based on a volume of liquid leaked from the liquid enclosure. The device includes a valve coupled to an inlet pipe of the liquid enclosure and configured to allow flow of liquid through the inlet pipe in an open condition thereof and restrict flow of liquid through the inlet pipe in a closed condition thereof. The system further includes a shut-off actuator coupled to the valve and configured to actuate the valve from the open condition to the closed condition in response to the device being actuated from the first state to the second state.
    Type: Grant
    Filed: February 9, 2021
    Date of Patent: December 12, 2023
    Assignee: Rheem Manufacturing Company
    Inventors: Saman Beyhaghi, Atilhan Manay, Christopher Freeman, Chirag Gurukiran, Jesse T. Goodwin, Sarah H. Lincoln, William G. Plummer
  • Patent number: 11841147
    Abstract: A hybrid heating system having a heat recovery apparatus in fluid communication with a heat pump and a furnace is provided. The apparatus recovers heat from flue gas discharged from the furnace and transfers the recovered heat to a stream of refrigerant in the heat pump. The apparatus includes a shell disposed in fluid communication with the furnace and tubes disposed in fluid communication with the shell and the heat pump. The system includes valves for regulating access between the apparatus and the stream of the refrigerant in the heat pump, and a control unit in communication with the valves to regulate access between the apparatus and the heat pump during a heating mode based on operating parameters of the system.
    Type: Grant
    Filed: November 1, 2021
    Date of Patent: December 12, 2023
    Assignee: Rheem Manufacturing Company
    Inventor: Pratik S. Deokar
  • Patent number: 11835307
    Abstract: A system for coating an interior surface of a heat exchanger includes a tank for storing the coating solution, a pump, a source line for supplying the coating solution to the heat exchanger, and a return line for returning the remainder of the coating solution to the tank. The system can include a pre-treatment line for supplying a pre-treatment solution to the heat exchanger and a water line for supplying water to the heat exchanger. An air compressor can be coupled to the heat exchanger to force the coating solution, the pre-treatment solution, or the water from the heat exchanger.
    Type: Grant
    Filed: July 1, 2021
    Date of Patent: December 5, 2023
    Assignee: Rheem Manufacturing Company
    Inventors: Divakar Mantha, Troy E. Trant
  • Patent number: 11835277
    Abstract: A heat pump water heater can include a water tank and a refrigerant circuit that can be in fluid communication with an evaporator coil, a condenser coil, and a compressor. The heat pump water heater can include a fan configured to move air across the evaporator coil, a temperature sensor, and a controller. The controller can be configured to receive temperature data from the temperature sensor and, in response to the temperature data indicating a temperature less than a predetermined temperature threshold, output instructions for the compressor to deactivate and the fan to move air across the evaporator coil.
    Type: Grant
    Filed: March 31, 2021
    Date of Patent: December 5, 2023
    Assignee: Rheem Manufacturing Company
    Inventors: Alex Williams, Piyush Porwal
  • Patent number: 11835306
    Abstract: A heat exchanger fin is disclosed. The fin can include a fin portion and a collar portion defining a fin aperture that has a central axis passing therethrough. The collar portion can include a nesting end including a nesting portion and a receiving end that (i) is located apart from the nesting end in an axial direction and (ii) comprises one or more bends to form an overhang portion that defines a gap located radially inward of the overhang portion. The gap can be dimensioned to at least partially receive the nesting portion. The collar portion can also include a contact portion extending between the nesting end and the receiving end, and the contact portion can be configured to abut an outer surface of a tube when the tube is at least partially inserted into the fin aperture.
    Type: Grant
    Filed: March 3, 2021
    Date of Patent: December 5, 2023
    Assignee: Rheem Manufacturing Company
    Inventor: Yang Zou
  • Publication number: 20230383991
    Abstract: The present disclosure provides a drain assembly for an AC furnace coil unit. The drain assembly includes a drain pan defining one or more drain channels extending longitudinally therealong, and an arcuate heat shield detachably coupled to the drain pan. The arcuate heat shield extends along a length of the drain pan. The arcuate heat shield is configured to define a cavity between an inner surface thereof and the drain pan, and distribute airflow, incident on an outer surface thereof, along longitudinal sides of the drain pan.
    Type: Application
    Filed: May 25, 2023
    Publication date: November 30, 2023
    Applicant: Rheem Manufacturing Company
    Inventor: Ammar K. Sakarwala
  • Patent number: 11828511
    Abstract: Disclosed herein are air conditioning systems including a refrigerant line configured to transport a refrigerant; a compressor in fluid communication with the suction line; and a controller in communication with a sensor configured to measure a characteristic of the refrigerant line. The compressor can be configured to move the refrigerant through the refrigerant line, and the refrigerant can have a first temperature at the outlet of the compressor. The controller can be configured to receive sensor data from the sensor indicating a current value associated with the characteristic of the refrigerant line; determine, based at least partially on the sensor data, that the characteristic of the refrigerant line is above a predetermined threshold; and output instructions for the compressor to perform one or more corrective actions.
    Type: Grant
    Filed: December 28, 2022
    Date of Patent: November 28, 2023
    Assignee: Rheem Manufacturing Company
    Inventors: Derek Brasuell, Mark Creason, Robert Neihouse
  • Patent number: 11828499
    Abstract: The disclosed technology includes an air system including a first interlaced microchannel heat exchanger and a second interlaced microchannel heat exchanger. The air system can include a plurality of fluidly separated refrigerant circuits, and each of the refrigerant circuits can be configured to flow through the first interlaced microchannel heat exchanger and the second interlaced microchannel heat exchanger. The first interlaced microchannel heat exchanger can be located indoors, and the second interlaced microchannel heat exchanger can be located outdoors. Each of the refrigerant circuits can include its own compressor and expansion valve.
    Type: Grant
    Filed: January 11, 2022
    Date of Patent: November 28, 2023
    Assignee: Rheem Manufacturing Company
    Inventors: Hari Krishna Kanagala, Harold Gene Havard, Jr., Robert Leonard Long, Rosa Leal, David Kauppila, Junjie Luo
  • Patent number: 11828480
    Abstract: A system for controlling air flow in an air handling unit having an air mover is provided. The system includes a first and a second sensing device, each receiving a first input indicative of electric power and a second input indicative of properties of air, respectively. The system further includes a processing unit to determine heat generated from a motor of the air mover based on the first input, determine density of air based on the heat generated from the motor based on the second input, and determine an actual air flow rate based on the density of the air, a speed of the motor, and dimensional characteristics of the air handling unit. Further, the speed of the motor is controlled when the actual air flow rate is different from a target air flow rate.
    Type: Grant
    Filed: December 16, 2020
    Date of Patent: November 28, 2023
    Assignee: Rheem Manufacturing Company
    Inventor: Baojie Mu
  • Patent number: 11828493
    Abstract: Disclosed herein is a water heating system including a water heater having a tank, and a first temperature sensor disposed toward a top end of the tank to measure a first temperature and a second temperature sensor disposed toward a bottom end of the tank to measure a second temperature. The water heating system can further include a controller communicably coupled to the first temperature sensor and the second temperature sensor, where the controller determines an amount of heated water in the tank based on one or more algorithms and measurements made by the first and second temperature sensors.
    Type: Grant
    Filed: April 4, 2022
    Date of Patent: November 28, 2023
    Assignee: Rheem Manufacturing Company
    Inventors: Piyush Porwal, Ashwin Rao, Nathan Rivard
  • Publication number: 20230375227
    Abstract: The disclosed technology includes a leak detection system for a fluid heating device, the leak detection system including: a structure configured to at least partially insert into a portion of a fluid heater; a fluid removing portion of or in contact with the structure, the fluid removing portion configured to transport water from the structure to at least one leak sensor; and the at least one leak sensor configured to detect the fluid transported from the structure by the fluid removing portion.
    Type: Application
    Filed: May 22, 2023
    Publication date: November 23, 2023
    Applicant: Rheem Manufacturing Company
    Inventors: Nathan Oliver Andrew, Arthur Young Hinton, Troy Edward Trant, Jason A. Steinbaum, Nicholas K. Nicholson
  • Publication number: 20230375223
    Abstract: A stamped bare wire metal heating element for heating fluid in a tankless electric fluid heating device may include a first electrically conductive portion extending linearly; a second electrically conductive portion extending linearly; and a third electrically conductive portion connecting the first electrically conductive portion to the second electrically conductive portion at a first end of the stamped bare wire metal heating element, wherein the stamped bare wire metal heating element is open between the first electrically conductive portion and the second electrically conductive portion at a second end of the stamped bare wire metal heating element.
    Type: Application
    Filed: May 22, 2023
    Publication date: November 23, 2023
    Applicant: Rheem Manufacturing Company
    Inventors: Christopher M. Hayden, Harsha Satyanarayana, Sean P. Nolan, Keith Monks
  • Patent number: D1009243
    Type: Grant
    Filed: March 31, 2022
    Date of Patent: December 26, 2023
    Assignee: Rheem Manufacturing Company
    Inventors: Marcus Real, Brittany Calderon, Sergio Neaves, Clayton Koenning