Patents Assigned to Rinnai Corporation
  • Patent number: 10823452
    Abstract: Provided is a heat source machine with high thermal efficiency. A heat exchanger (3) is provided with a resistance imparting member (8) that imparts resistance to combustion exhaust passing through fins (11). The resistance imparting member (8) is provided with exhaust passage sections (17) which are positioned opposing water pipes (10), and belt-like closing sections (16) that close the gap between the fins (11) of the water pipes (10) that are adjoining to each other.
    Type: Grant
    Filed: March 11, 2019
    Date of Patent: November 3, 2020
    Assignee: RINNAI CORPORATION
    Inventor: Takuya Miura
  • Patent number: 10767862
    Abstract: A flame rod (1) including: a rod portion (11) made of a metal material containing aluminum; and a protective cover layer (21) containing a cover material having high conductivity and high heat resistance, wherein the protective cover layer (21) covers a surface of an insertion portion (11A) of the flame rod (11), and the protective cover layer (11) has a thickness of 0.002 mm or more and less than 0.1 mm.
    Type: Grant
    Filed: July 10, 2018
    Date of Patent: September 8, 2020
    Assignee: Rinnai Corporation
    Inventors: Takashi Ojiro, Kazuyuki Akagi, Masaru Takeuchi, Yoshinari Iwata, Yoshiaki Miyajima
  • Patent number: 10767901
    Abstract: A combustion apparatus has a burner including a burner body and a combustion plate, as well as a combustion box. A combustion plate flange part projects outward beyond an inner rim of a body flange part and beyond an inner rim of a combustion box flange part. A packing has a portion interposed between the combustion plate flange part and the body flange part, and a portion interposed between the combustion box flange part and the body flange part outside an outer rim of the combustion plate flange part. A distribution plate having formed therein a multiplicity of distribution holes for introducing the air-fuel mixture toward an air-fuel mixture ejection part is provided with a distribution plate flange part so arranged as to come into direct contact with that portion of the combustion plate flange part which is positioned inside an inner rim of the packing.
    Type: Grant
    Filed: December 6, 2018
    Date of Patent: September 8, 2020
    Assignee: RINNAI CORPORATION
    Inventor: Takahiro Ono
  • Publication number: 20200271315
    Abstract: In a combustion apparatus including a burner, a combustion box on a lower side of the burner and enclosing a heat exchanger, and a water jacket in the combustion box and connected to a downstream side of the heat exchanger, the water jacket is arranged to connect together an inlet jacket part disposed in one lateral-side side plate of the combustion box, and an outlet jacket part having a hot water outlet port through jacket parts disposed in the other side plates of the combustion box. An extension jacket part is disposed so as to be elongated from an upper part of the outlet jacket part toward the inlet jacket part and formed such that a sectional center of a tip is positioned below a sectional center of the hot water outlet port.
    Type: Application
    Filed: October 3, 2016
    Publication date: August 27, 2020
    Applicant: RINNAI CORPORATION
    Inventor: Takahiro Ono
  • Publication number: 20200271353
    Abstract: A totally aerated combustion burner is provided with a combustion plate part through which air-fuel mixture is ejected. The combustion plate part includes: a porous body made of metal fibers; and a distribution plate stacked on a back surface of the porous body, the distribution plate having formed therein a multitude of distribution holes, thereby enabling reduction in cost. The porous body is formed by nonwoven fabric made by laminating metal fibers in the form of felt. A front surface of the nonwoven fabric is covered by a meshed sheet made of metal. Preferably, the meshed sheet is made by knitting a wire member into the form of a mesh, the wire member being formed by bundling together a plurality of metal fibers. The mesh size of the meshed sheet shall preferably be below a flame-out distance of the air-fuel mixture to be ejected out of the combustion plate part.
    Type: Application
    Filed: January 10, 2020
    Publication date: August 27, 2020
    Applicant: RINNAI CORPORATION
    Inventor: Takahiro Ono
  • Patent number: 10753642
    Abstract: A combustion apparatus has a burner including a burner body and a combustion plate, as well as a combustion box. A combustion plate flange part projects outward beyond an inner rim of a body flange part and beyond an inner rim of a combustion box flange part. The combustion box has, on a perimeter of one end, the combustion box flange part, adapted to be connected to the body flange part enclosing an open surface of the burner body. The combustion plate is provided with an inside projection which is erected, by bending, toward the body flange part so as to face the inner rim of the packing such that, in a state in which the combustion box flange part is connected to the body flange part, the outside projection and the inside projection are in contact with the body flange part.
    Type: Grant
    Filed: December 6, 2018
    Date of Patent: August 25, 2020
    Assignee: RINNAI CORPORATION
    Inventor: Takahiro Ono
  • Patent number: 10746397
    Abstract: In a combustion apparatus including a burner, a combustion box on a lower side of the burner and enclosing a heat exchanger, and a water jacket in the combustion box and connected to a downstream side of the heat exchanger, the water jacket is arranged to connect together an inlet jacket part disposed in one lateral-side side plate of the combustion box, and an outlet jacket part having a hot water outlet port through jacket parts disposed in the other side plates of the combustion box. An extension jacket part is disposed so as to be elongated from an upper part of the outlet jacket part toward the inlet jacket part and formed such that a sectional center of a tip is positioned below a sectional center of the hot water outlet port.
    Type: Grant
    Filed: October 3, 2016
    Date of Patent: August 18, 2020
    Assignee: RINNAI CORPORATION
    Inventor: Takahiro Ono
  • Patent number: 10738995
    Abstract: A burner has: a combustion plate part through which air-fuel mixture is ejected; and a flame rod which lies opposite to a portion of the combustion plate part. The combustion plate part is constituted by: a burner frame in a shape of a picture frame; a metal-fiber knit which covers an opening enclosed by the burner frame; and a distribution plate which has formed therein a multiplicity of distribution holes and which sandwiches the metal-fiber knit between the burner frame and the distribution plate so that the air-fuel mixture is ejected from the opening through the distribution holes and the metal-fiber knit. Flame holes for ejecting the air-fuel mixture are formed in a portion of the burner frame, and the flame rod is disposed so as to lie opposite to that portion of the burner frame which has formed therein the flame holes.
    Type: Grant
    Filed: July 18, 2018
    Date of Patent: August 11, 2020
    Assignee: RINNAI CORPORATION
    Inventor: Takahiro Ono
  • Publication number: 20200232574
    Abstract: An electrically operated gas flow regulating valve causes a needle valve body to move axially by the rotation of an electric motor through a motion conversion mechanism. The mechanism includes: a rotating body rotated by the electric motor; a cylindrical cam body prevented from rotating; a cam pin which is engaged with a spiral cam groove formed in the cam body and which is fixed to the needle valve body. The cam body is divided into two parts of a forward-side half part and backward-side half part with the cam groove serving as a boundary. The backward-side half part is urged by a coil spring in the forward direction such that the cam pin is pinched between the forward-side side edge of cam groove formed in the forward-side half part and the backward-side side edge of cam groove formed in the backward-side half part, thereby restraining the occurrence of hysteresis.
    Type: Application
    Filed: December 10, 2019
    Publication date: July 23, 2020
    Applicant: RINNAI CORPORATION
    Inventor: Kotaro Kuzuya
  • Patent number: 10718513
    Abstract: A burner has: a combustion plate part for ejecting air-fuel mixture; and a flame rod which lies opposite to a portion of the combustion plate part which has a picture-frame-like burner frame; a metal-fiber knit which covers an opening enclosed by the burner frame; and a distribution plate which has formed therein distribution holes and which sandwiches the metal-fiber knit between the burner frame and the distribution plate through the distribution holes and the metal-fiber knit. The flame rod has: a rod base part which lies opposite to a portion of opening peripheral part of the burner frame which is positioned on the same surface level as the opening; and a rod main body part which lies opposite to a portion of the metal-fiber knit. The distance between the rod base part and the opening peripheral part is made smaller than the distance between the rod main body part and the metal-fiber knit.
    Type: Grant
    Filed: July 18, 2018
    Date of Patent: July 21, 2020
    Assignee: Rinnai Corporation
    Inventors: Masaru Takeuchi, Takashi Ojiro
  • Patent number: 10626882
    Abstract: A centrifugal fan with an increased shutoff pressure maintains a negative pressure between a casing and a rotatable disk. The centrifugal fan includes an impeller including a rotatable disk and blades extending vertically from the rotatable disk and arranged radially about an axis of rotation of the rotatable disk toward a rim of the disk, a casing accommodating the impeller and including a base plate at its end face nearer the rotatable disk, and a motor mounted on the base plate externally and including a shaft fixed at a center of the rotatable disk to rotate the impeller. The rotatable disk has reflux holes at positions between inner rims and outer rims of the blades in its radial direction. The reflux holes allow a gas to reflux from between the rotating disk and the base plate inside the impeller as the impeller rotates.
    Type: Grant
    Filed: July 23, 2018
    Date of Patent: April 21, 2020
    Assignee: Rinnai Corporation
    Inventor: Tatsuyoshi Nakatani
  • Patent number: 10612776
    Abstract: In a combustion apparatus including: a burner made up of a burner body and a sheet-metal combustion plate; and a combustion box which has a connection flange part to be coupled to a body flange part in a circumference of the burner body, the combustion box has disposed therein water passages as a cooling means, and a thermal insulation material which overlaps that portion of the combustion plate flange part which faces an inner space of the combustion box. A fixing plate for the thermal insulation material is attached to the combustion plate flange part. The fixing plate is provided with pressing claws for pressing in position the thermal insulation material so as to press and prevent the thermal insulation material from getting released away from the fixing plate. And water passages are disposed in a manner to contact the pressing claws.
    Type: Grant
    Filed: October 3, 2016
    Date of Patent: April 7, 2020
    Assignee: RINNAI CORPORATION
    Inventors: Takahiro Ono, Takashi Ojiro, Hideo Okamoto
  • Patent number: 10612774
    Abstract: A totally primary air combustion type of burner has a combustion plate with a plurality of slit-shaped flame holes for ejecting therethrough air-fuel mixture for combustion. The combustion plate has a plurality of flame-hole rows having flame holes arranged in an X-axis (longitudinal) direction at a predetermined pitch in a Y-axis (lateral or shorter) direction. First flame-hole rows with position of flame holes and second flame-hole rows with position of flame holes with deviation by half a pitch in the Y-axis direction, are alternately arrayed in parallel with one another in the X-axis direction. A plurality of positions in the Y-axis direction of one of the first and the second flame-hole rows are provided with thinned portions (portions where no flame holes are formed) so that the pitch between the flame holes becomes two times the predetermined pitch.
    Type: Grant
    Filed: March 1, 2018
    Date of Patent: April 7, 2020
    Assignee: RINNAI CORPORATION
    Inventors: Masaru Takeuchi, Takashi Ojiro, Takahiro Ono
  • Patent number: 10605485
    Abstract: A water heater having a casing (100) in which a burner body (1) and a fan case (2) are accommodated, wherein the burner body (1) includes a main burner body unit (12) having a flat burner (3) on a lower surface thereof, and an introducing unit (11) projected from an upper surface of the main burner body unit (12), wherein the introducing unit (11) has an inlet port (10) communicated with the fan case (2), and an fan installation surface (13) having the inlet port (10) is provided so as to face to a front direction or a diagonally front direction as viewed from a frontward direction.
    Type: Grant
    Filed: October 24, 2016
    Date of Patent: March 31, 2020
    Assignee: Rinnai Corporation
    Inventors: Takashi Ojiro, Yasuo Niwa
  • Patent number: 10571120
    Abstract: In a combustion apparatus provided with: a combustion box having a connection flange part for connecting a heat exchanger to an upper end of the combustion box; a partition plate disposed inside the combustion box for partitioning space inside the combustion box into a combustion chamber and an air supply chamber which lies under the combustion chamber; and a plurality of laterally arrayed burners which are elongated longitudinally, the internal volume of the combustion box is increased without increasing a height dimension or without enlarging the connection flange part, thereby restraining the occurrence of resonance sounds. A drawn part projecting laterally outward of the combustion box is provided in such a portion of each side-plate part as is above the partition plate, over a predetermined range in the vertical and longitudinal directions. An upper side of the drawn part is preferably positioned below the upper end of the burners, and is preferably parallel with the upper end of the burners.
    Type: Grant
    Filed: January 10, 2018
    Date of Patent: February 25, 2020
    Assignee: RINNAI CORPORATION
    Inventor: Yusuke Asai
  • Patent number: 10527279
    Abstract: A combustion apparatus includes a burner having a sheet-metal combustion plate which covers an open surface of a burner body; and a combustion box having a connection flange part to be coupled to a body flange part enclosing the open surface of the burner body, and is equipped with a cooling means for cooling the combustion box, an arrangement is made that overheating of the burner body due to heat transmission from the combustion plate can be prevented, even without enhancing thermal insulation performance of a packing to be interposed between a combustion plate flange part and the body flange part. The connection flange part is kept in direct contact with the combustion plate flange part and, coupled to the body flange part. The packing is provided with: a combustion plate seal part to be pressed under pressure against the combustion plate flange part; and a combustion box seal.
    Type: Grant
    Filed: October 3, 2016
    Date of Patent: January 7, 2020
    Assignee: RINNAI CORPORATION
    Inventor: Takashi Ojiro
  • Patent number: 10508829
    Abstract: A water heater including a burner body (1) and a fan case (2) accommodated in casing (100), wherein the burner body (1) has a main burner body unit having a flat burner (3) on a lower surface side thereof and an introducing unit (11) protruding upward from the upper surface of the main burner body unit (12), wherein a discharging portion (53) of the ignition electrode (50) is disposed within a projection plane (180) when wall sections (13) (14) (15) (16) of the introducing unit (11) is projected downwardly.
    Type: Grant
    Filed: October 17, 2016
    Date of Patent: December 17, 2019
    Assignee: Rinnai Corporation
    Inventor: Takashi Ojiro
  • Patent number: 10495301
    Abstract: A premixing apparatus has: a fan; an air tube; and a gas tube inside the air tube; provided that a direction toward an air flow upstream side inside the air tube is defined as an X+ direction, an air adjusting valve facing an air inlet port positioned at an end, in the X+ direction, of the air tube; a gas adjusting valve facing a gas outlet port positioned at one end of the gas tube; and a common actuator driving the air adjusting valve and the gas adjusting valve. At an end, in the X? direction, of the gas tube, is disposed a valve seat having formed therein the gas outlet port, and a gas adjusting valve inside the gas tube. A valve stem penetrates through an end wall, in the X+ direction, of the gas tube. The gas adjusting valve is driven by the actuator through the valve stem.
    Type: Grant
    Filed: June 23, 2016
    Date of Patent: December 3, 2019
    Assignee: RINNAI CORPORATION
    Inventor: Masao Nonoyama
  • Patent number: 10481012
    Abstract: A heat exchanger (3) having a temperature sensor (16) detecting a temperature of a water passage (300) including heat-transfer pipes (32), (33), a connecting portion (34), an inlet pipe (11), and an outlet pipe (12), and a sensor bracket (6), wherein the sensor bracket (6) is joined and fixed to the connecting portion (34) in a state in which at least a part of a base portion (60) of the sensor bracket (6) forming a mounting surface of the temperature sensor (16) is in surface contact with a planar portion (340) provided in the connecting portion (34), and the temperature sensor (16) is secured to a joint portion (600) of the base portion (60) joined and fixed to the planar portion (340).
    Type: Grant
    Filed: January 11, 2018
    Date of Patent: November 19, 2019
    Assignee: Rinnai Corporation
    Inventors: Toshimitsu Nagasaka, Masakazu Ando
  • Patent number: 10480821
    Abstract: A water heater includes a vessel (20) provided with a burner (3) having a downward combustion surface, a fan casing (10) accommodating a fan (10a) for supplying a mixture gas of primary combustion air and fuel gas to the burner, an annular packing connecting a first connection end surface at a downstream end of a first passage forming a downstream-side passage of the fan casing with a second connection end surface at an upstream end of a second passage forming an upstream-side passage of the vessel in airtight state, and a check valve (5) disposed near the upstream end in the second passage (2).
    Type: Grant
    Filed: June 21, 2016
    Date of Patent: November 19, 2019
    Assignee: Rinnai Corporation
    Inventor: Takashi Ojiro