Abstract: A method and system for estimating the weight of a seat occupant. In one embodiment, the system includes a linkage having one or more links; an actuator; a pivot driveably coupled between the links and the actuator; and a sensor coupled to the pivot and operable to sense a load at the pivot, where the sensed signal is processed to provide an output signal representative of seat occupant weight. The system provides weight estimation with reduced sensitivity to horizontal loads and may be implemented with seats having a fixed height or a plurality of powered and manual seat height adjustment mechanisms.

Abstract: A movable wall for separating an interior of a housing for a brake booster into a first chamber and a second chamber. The movable wall is characterized by a diaphragm, a backing plate and a hub member. The diaphragm has a peripheral bead secured to the housing and an axial bead located in a groove in a cylindrical body of the hub member. The groove has a front face that is separated from a rear face by an arcuate transition surface located between a bottom of the groove and the front face. The axial bead has a profile corresponding to the groove and an arcuate lip that extends from a rear surface. The lip is connected by a convolute to a radial section of the disc portion of the diaphragm while the backing plate has an axial opening surrounded by a radial surface that engages the front face of the groove. The axial bead engages the radial surface to urge the radial annular surface into engagement with the front face of the groove while sealing the front chamber from the rear chamber.

Abstract: A master cylinder wherein an input force applied to a bearing assembly pushes and rotates an input piston into a bore of a housing through the engagement between a helical groove on its outer surface and a pin on the housing to act on a primary piston in the bore that supplies pressurized fluid to wheel brakes. A threaded connection that connects the input piston to a primary master cylinder piston has an opposite direction thread from that of the helical groove in the input piston and as a result the input piston moves at a different rate of travel within the bore than the primary piston such that initial movement of the input piston is accentuated in the movement of primary piston and after a predetermined travel of the input piston into the bore, the input piston and primary piston travel in unison to effect a brake application.

Abstract: A support for a disc brake has first and second bores in a first projection and third and fourth bores in a second projection located in a same horizontal plane and the first and third bores aligned in a first vertical plane and the second and fourth bores aligned in a second vertical plane. A first pin retained in the first and third bores extend through a first lever to position a first friction member adjacent a rotor while a second pin extends through the second and fourth bores to position a second friction member adjacent the rotor. Pressurized fluid is supplied to act on a piston retained in the first lever such that the first lever pivots on the first pin and the second lever pivots on the second pin to thereafter move the first and second friction members into engagement with the rotor and effect a brake application.

Abstract: A brake actuating assembly includes a cam member that has first and second cam surfaces. A first piston in a first hydraulic circuit is selectively enabled to axially translate the cam member from a released position to an actuation position while an actuation piston moves friction surfaces into engagement with a rotor to effect a brake application. During a brake application, pressurized fluid is diverted away from a second piston in a second hydraulic circuit that is later enabled to return the cam member to the released position. A resilient assembly selectively engages the second cam surface to obliquely move the cam member toward the actuation piston during a brake application. An electrically actuable valve supplies pressure fluid that acts on and moves the resilient assembly away from the second cam surface and thereafter allow a second hydraulic piston to return cam member to the released position.

Abstract: Safety systems for vehicles, primarily passenger vehicles, comprising automated systems and methods for preventing entrapment of children, disabled, aged or infirm persons, or pets from being trapped in closed vehicles left in the sun, so that they will not suffocate from the heat. The invention is characterized by use of one or more systems to sense the occupancy state and temperature inside the vehicle passenger or load space, and provide one or more outputs which can selectively be employed to provide interior and exterior warning of a trapped passenger in a dangerously hot car to permit rescue, and/or to activate vehicle electro-mechanical systems to relieve the heat, such as rolling down windows, unlatching seat belts, unlocking doors, starting the car and/or fans or air conditioning systems and the like.

Abstract: Automotive load cells having centralized, multi-axis, loose tolerance overload/limit stops provide improved strain gauge response. The modular, integrated stop assemblies magnify sensor substrate deflection by use of opposed concave (Belleville) springs are used in direct contact with the substrate to accommodate ±Z axis deflection and Mx/My moment angular rotation. A flanged guide member on the load stud permits a wide range of geometries. The substrate is thickened around the load stud hole and the outboard support bolt holes. Hollow rivets assist in design modularity. Strain gauges are placed at the yield zones symmetrically with respect to the X axis. The substrate hole Mx/My gap is larger than the stop bracket hole to insure a positive stop for Mx/My moments prior to yield. The inventive multi-axis stop assembly is used in any type load cell, including rectangular, thinned, notched, necked/dogbone, or cantilever substrates with any strain gauge layout configuration.

Abstract: A movable wall for separating an interior of a housing for a brake booster into a first chamber and a second chamber. The movable wall is characterized by a diaphragm, a backing plate and a hub member. The diaphragm has a peripheral bead secured to the housing and an axial bead located in a groove in a cylindrical body of the hub member. The groove has a front face that is separated from a rear face by an arcuate transition surface located between a bottom of the groove and the front face. The axial bead has a profile corresponding to the groove and an arcuate lip that extends from a rear surface. The lip is connected by a convolute to a radial section of the disc portion of the diaphragm while the backing plate has an axial opening surrounded by a radial surface that engages the front face of the groove. The axial bead engages the radial surface to urge the radial annular surface into engagement with the front face of the groove while sealing the front chamber from the rear chamber.

Abstract: A tandem brake booster has a housing defined by a front shell that is joined to a rear shell to create an interior cavity. The interior cavity is divided by first and second diaphragm assemblies that are separated by a partition member to respectively isolate a first chamber from a second chamber and a third chamber from a fourth chamber. The first and third chambers are connected to fluid having a substantially constantly first pressure while the second and fourth chambers are connected to selectively receive the fluid at the first pressure or fluid at a second pressure. The partition member is characterized by a disc with a cylindrical body extending from a ledge formed on a peripheral surface of the disc and a flange located on the cylindrical body between the ledge and an end face of the cylindrical body.

Abstract: A brake booster having a housing is separated into a first chamber and a second chamber by a wall connected to a hub. The hub has a cylindrical body with an axial bore that retains a control valve for sequentially connecting the first chamber with the second chamber to provide for the equalization of fluid pressure therein to define a first mode of operation and interrupting communication between the first and second chambers while connecting the second chamber to a surrounding environment to allow air to enter into the second chamber and create a pressure differential across the wall to defining a second mode of operation. The pressure differential acts on the wall to develop an output force that pressurize fluid to effect a brake application. The brake booster is characterized by a first input member responsive to a manual input and a second input member responsive to an ECU for moving the control valve from the first mode to the second mode to respectively develop first and second brake applications.

Abstract: A tandem brake booster has a housing defined by a front shell that is joined to a rear shell to create an interior cavity. The interior cavity is divided by first and second diaphragm assemblies that are separated by a partition member to respectively isolate a first chamber from a second chamber and a third chamber from a fourth chamber. The first and third chambers are connected to fluid having a substantially constantly first pressure while the second and fourth chambers are connected to selectively receive the fluid at the first pressure or fluid at a second pressure. The partition member is characterized by a disc with a cylindrical body extending from a ledge formed on a peripheral surface of the disc and a flange located on the cylindrical body between the ledge and an end face of the cylindrical body.

Abstract: A method of determining a camshaft position. The method comprises determining temperatures, measuring camshaft deviations, and determining a camshaft deviation gradient. Embodiments of the invention may also take the form of a camshaft position temperature compensation system having a memory, a gradient processing module, a temperature sensor, a camshaft position sensor, and an approximation module.

Abstract: A method of determining a camshaft position. The method comprises determining temperatures, measuring camshaft deviations, and determining a camshaft deviation gradient. Embodiments of the invention may also take the form of a camshaft position temperature compensation system having a memory, a gradient processing module, a temperature sensor, a camshaft position sensor, and an approximation module.

Abstract: A contact button is configured to move along a resistor path of a potentiometer in a first direction and a second direction opposite the first direction. The contact button includes a body having a first end configured to lead the body when the contact button moves in the first direction, and a second end configured to lead the body when the contact button moves in the second direction. At least one of the first and second ends are generally wedge-shaped to facilitate moving debris out of a path of the contact button as the contact button moves along the resistor path.

Abstract: A superregenerative oscillator RF receiver having a differential output that has the advantage of providing an improved operating range and increased receiver sensitivity without affecting receiver cost or current requirements. The present invention comprises a receiver that has a super-regenerative oscillator from which the demodulated output is taken in differential form. This is achieved by generating collector and emitter output signals, low pass filtering both signals, and then combining them in a difference amplifier. The resulting waveform contains approximately twice the signal content than would be yielded from a singled-ended circuit. The preferred embodiment of present invention can also achieve quench noise cancellation with proper layout and the use of a common mode low pass filter followed by a difference amplifier.

Abstract: An intake manifold assembly includes an intake manifold having an intake passageway and a fuel injector in communication with the intake passageway. At least a portion of the fuel injector is molded into the intake manifold such that liquid fuel and hydrocarbon emissions are substantially prevented from leaking outside of the intake manifold.

Abstract: An apparatus and method for supporting a load-bearing platform (e.g., a seat) and measuring the weight of a load (e.g., an occupant) on the platform. The apparatus can include a base or support, a lever coupled to the support, and a sensor. The lever can be pivotally coupled to the support to allow pivotal movement of the lever with respect to the support in response to weight applied to the platform. The sensor can detect the force transmitted by the lever to determine the weight of the load on the platform. Furthermore, the lever can isolate the vertical load on the platform due to the weight of the load from other extraneous, non-vertical forces on the platform.

Abstract: An apparatus and method for supporting a load-bearing platform (e.g., a seat) and measuring the weight of a load (e.g., an occupant) on the platform. The apparatus can include a base or support, a lever coupled to the support, and a sensor. The lever can be pivotally coupled to the support to allow pivotal movement of the lever with respect to the support in response to weight applied to the platform. The sensor can detect the force transmitted by the lever to determine the weight of the load on the platform. Furthermore, the lever can isolate the vertical load on the platform due to the weight of the load from other extraneous, non-vertical forces on the platform.

Abstract: A corner module for use in a motor vehicle having a bearing pack through which a wheel hub for the motor vehicle is connected with a support member. The bearing pack includes an inner race and an outer race for retaining first and second roller elements such that a wheel attached to the hub may rotate with respect to the support member. The bearing pack is characterized by an exciter ring that is located between the first and second roller elements and the outer race is characterized by an opening that is in radial alignment with the exciter ring. A sensor that is fixed to the support member has a functional length and a sensing area that extends through the radial opening in the outer race and into the bearing pack to a position adjacent the exciter ring such that the functional length and sensing area is protected from exposure to contamination that may be present in the environment.