Abstract: A brake system having a master cylinder with a center port compensation valve wherein a head on a stem for caging a return spring moves within a poppet assembly as a direct function of the compression of the return spring during the development of pressurized fluid that is supplied to wheel brake to effect a brake application.

Abstract: A contamination-resistant sensor element and methods for making the same are provided. A sensor element may include a contamination-resistant coating on at least a portion thereof. The coating may comprise gamma-delta alumina and lithium oxide and may have a thickness of about 100 to about 600 microns and a porosity of about 20 to about 70 percent. The method may include using gamma-delta alumina and lithium oxide to form a mixture, applying the mixture to at least a portion of a sensor element, and temperature treated the mixture to form a contamination-resistant coating on the surface of the measuring cell.

Abstract: A fuel injection system in an engine. The system includes a throttle body having a throttle valve, a first sensor, and a control unit coupled to the first sensor. The first sensor measures a sensed throttle valve angle and provides a first output corresponding to the sensed throttle valve angle. The control unit is operable to receive the output generated by the first sensor, operable to compute an expected throttle valve angle, operable to determine an offset between the expected throttle valve angle and the sensed throttle valve angle, operable to determine a corrected throttle valve angle, and operable to compute fueling calculations based on the corrected throttle valve angle. The corrected throttle valve angle is based on the offset and the sensed throttle valve angle.

Abstract: The arrangement features a centrifugal impeller that exhibits relatively high operating efficiency and high pressure capability, and can be easily constructed as a single piece. The arrangement is useful where relatively high operating efficiency and low cost construction are required, and it is particularly suited for manufacture by injection molding plastic. The impeller is characterized by: a) a hub that extends to a radius less than that of the impeller inlet, allowing one piece construction by an injection molding tool with no slides or action; b) blades that extend from a radius less than the hub radius at the base of the blades, allowing the base of the blades to connect to the hub; c) an impeller top shroud that has curvature in a plane that contains the impeller axis; and d) a cylindrical area ratio between 1.0 and 2.0. The blower assembly is characterized by a separate base plate positioned in close proximity to the base of the impeller blades.

Abstract: The motor of an automotive cooling fan system is attached to a housing by either bayonet mount, screw mount, or axial-snap features on both motor and housing, as well as a cradle structure on the housing.

Abstract: A method and system for estimating the weight of a seat occupant. In one embodiment, the system includes a linkage having one or more links; an actuator; a pivot driveably coupled between the links and the actuator; and a sensor coupled to the pivot and operable to sense a load at the pivot, where the sensed signal is processed to provide an output signal representative of seat occupant weight. The system provides weight estimation with reduced sensitivity to horizontal loads and may be implemented with seats having a fixed height or a plurality of powered and manual seat height adjustment mechanisms.

Abstract: A linkage for connecting a brake cable to an actuator lever in a drum-in-hat park brake assembly. The linkage is defined by a continuous wire that is shaped into a base with parallel and adjacent first and second legs located in a first plane perpendicular to the base and parallel and adjacent third and fourth legs located in a second plane perpendicular to the base. The first and second legs each have a first section that extend a first distance from the base to a first loop and a second section that extend a second distance from the first loop to a second loop while the third and fourth legs extend a third distance from the base. The base has an opening defined by a complementary shape created between the first leg and the third leg and the second leg and the fourth leg.

Abstract: An linkage for connecting a brake cable to an lever in a drum-in-hat park brake assembly. The linkage is defined by a continuous wire that is shaped into a first engagement section that is separated from a second engagement section by a center section. The first engagement section is define by a loop that extends from the center section while the second engagement section is defined by a hook with an end that is spaced apart from the center section a distance that is greater than a radius of the hook such that a resilient force is required to move the end in a plane away from the center section and thereafter receive a loop on the brake cable through which an actuation force is transmitted to move a lever and effect a brake application.

Abstract: A hydraulic brake booster for use in a brake system having a housing with a power piston located in a first bore and a control valve located in a second bore. An input member is connected to the power piston and linked to the control valve by a lever arrangement. The input member is characterized by a cylindrical body with a shaft attached thereto. A bracket with a radial opening is carried by the shaft and urged toward a head on the shaft by a spring. The lever arrangement is characterized by a first lever with a first end pivotally secured in the housing by a first pin and a second end located in the radial opening of the bracket and a second lever pivotally secured at a fulcrum on the first lever by a second pin extending through the first and second levers.

Abstract: A drum brake having a disc with a peripheral surface with a plurality of radial guides interspersed between a first radial abutment and a second radial abutment. The plurality of radial guides receive a first arcuate channel member on a first brake shoe and a second arcuate channel member on a second brake to align a first reaction surface on the first channel with the first radial abutment and a second reaction surface with the second radial abutment. An actuator provides a force to move the first reaction surface moves away from the first radial abutment and the second reaction surface from the second radial abutment to initiate a brake application.

Abstract: A brake booster amplifies driver brake pedal input into an output force and travel for operating a master cylinder. A power unit builds and stores high pressure fluid to provide boost. Inlet and outlet solenoid valves regulate pressurized fluid to the amplifying mechanism. In one embodiment, a single boost chamber provides fluid pressure to operate the master cylinder and to provide a brake pressure indicative opposing force to driver input. One travel sensor monitors the position and movement of an input rod and piston, and a second travel sensor monitors the position and movement of an output piston. An ECU monitors system parameters and controls a motor pump, inlet and outlet valves and peripherals. In another embodiment, the opposing force to the brake pedal input is provided by a separate pressure fluid chamber located within and movable with the output piston. Boost chamber pressure and, optionally, output piston travel are monitored to provide a braking force indication.

Abstract: A brake booster (12) having a housing (18) with an interior separated into a front chamber (26) and a rear chamber (28) by a wall (30) retained on a peripheral surface (106) of a cylindrical body (34) of a hub (32). The cylindrical body (34) is characterized by having a radial flange (100) that extends from a first end (44), a ledge (102) located adjacent the radial flange (100), an annular shoulder (104) that extends from the peripheral surface (106) and a groove (108) located between the ledge (102) and shoulder (104). The groove (108) has a depth (d) adjacent the shoulder (104) that is approximately equal to the height (h) of the shoulder (104) above the peripheral surface (106) and a side wall (110) that transitions from the groove (108) into the ledge (102). The wall (30) is characterized by a metal disc (38) having an axial flange (202) that extends from a first end (204) into an annular slot (218) in a diaphragm (36) to define a lip (40).

Abstract: An exhaust gas sensor includes a sensor element configured to communicate with an exhaust gas of an internal combustion engine, a contact pin having a first end electrically connected to the sensor element and a second end extending away from the sensor element, and a spark plug-type post terminal connected to the second end of the contact pin. The spark plug-type post terminal preferably conforms with SAE J548-1 standards and can be threaded onto the second end of the contact pin. Also provided is an exhaust gas sensor designed to be shorter and better suited for use in non-automotive applications.

Abstract: A system and method of joining together first and second electric terminals includes providing the second terminal with an aperture extending therethrough and a notch therein. The first and second terminals are positioned in overlapping relationship with one another so the aperture overlaps the first terminal to provide access to the first terminal through the second terminal, and so the notch overlaps the first terminal. Heat is applied to the first terminal through the aperture in the second terminal to heat the first and second terminals. The end of a solder wire is positioned in engagement with the notch of the heated second terminal to locate the solder wire with respect to the terminals and to melt the solder wire to form a solder pool that contacts the first and second terminals.

Abstract: A method of attaching a bearing (216) and hub (214) to a knuckle (212) in a corner assembly (220) of a vehicle to prevent the introduction of lateral moments into a plurality of rollers (232,234,232′,234′) retained in the bearing (216). The bearing (216) has an inner race (222) and an outer race (226) with the plurality of rollers (232,234,232′,234′) being retained between an outer race (226) and an inner race (222). The hub (214) has a cylindrical body with a flange (220) located adjacent a first end (219) and a mounting surface (224) located adjacent a second end (213). The flange (220) has a plurality of axial openings (250,250′ . . . 250n) that are spaced in an arc with respect to an axis of the cylindrical body. After the inner race (222) is located on the mounting surface (224), the inner race (222) is fixed to the cylindrical body. Thereafter, hub (214) is placed on a tool (242) such that a plurality of pins (248,248′ . . .

Abstract: An exhaust gas sensor includes a housing and a sensor element supported by the housing. The sensor element includes a support member having an exhaust side, a reference side, and an aperture extending through the support member between the exhaust side and the reference side. The sensor element further includes an exhaust-side electrode on the exhaust side of the support member. The exhaust-side electrode is electrically connected to a contact on the reference side of the support member via a lead extending through the aperture. The aperture is sealed around the lead such that gas cannot pass through the aperture. The support member is oriented substantially parallel to the flow of exhaust gases when the exhaust gas sensor is installed on a vehicle. The sensor further includes a contact pin in the housing that engages the contact and biases the sensor element against a portion of the housing.

Abstract: A motor housing assembly houses a motor having a casing defining an axial length and an output shaft extending from the casing. The assembly includes a housing defining a cavity with an open end for receiving the motor and a partially closed end opposite the open end. The housing has a length larger than the axial length of the casing such that the entire casing of the motor can be received within the cavity. The assembly further includes an end cap configured to substantially close the open end of the housing and retain the motor in the housing, a first isolator member configured to be sandwiched between the casing and the end cap to substantially isolate the motor from both the housing and the end cap, and a second isolator member configured to be sandwiched between the casing and the housing to substantially isolate the motor from the housing.

Abstract: Method, apparatus and computer programs are described for compensating for the effect of temperature on the sensitivity of electrostatic ultrasound (US) transducers, particularly as used in an automotive occupancy sensing (AOS) systems for sensing the nature or type of occupant and the location of the occupant with respect to the vehicle interior. The invention permits the AOS to classify the occupancy state of the vehicle from a US echo signal substantially free of the effects of temperature on signal amplitude. A capacitive divider or voltage monitor is employed to measure the capacitance of the transducer. The voltage monitor output is used by the scaling algorithm of a compensator to determine the scaling factor to be applied to the US transducer signal to compensate for the effect of temperature on the transducer sensitivity.