Patents Assigned to SAFT AMERICA
  • Publication number: 20240145697
    Abstract: A multi-layer cathode coating for positive electrode of a rechargeable electrochemical cell (or secondary cell) (such as a lithium-ion secondary battery) and a secondary battery including a cathode having a multi-layer cathode coating. Multi-layer cathode coatings containing blends of one or more cathode active materials in certain weight ratios thereof.
    Type: Application
    Filed: October 27, 2022
    Publication date: May 2, 2024
    Applicant: SAFT AMERICA
    Inventors: Xilin Chen, Frank Cao, Carine Margez Steinway, Kamen Nechev, Shih-Chieh Liao, Chia-Ming Chang, Dar-Jen Liu
  • Patent number: 11955624
    Abstract: The present disclosure relates to blended cathode materials for use as a positive electrode material of a rechargeable electrochemical cell (or secondary cell) (such as a lithium-ion secondary battery) and also relates to a secondary battery including a cathode having the blended cathode materials. In particular, disclosed are blends of lithium vanadium fluorophosphate (LVPF) or a derivative thereof with one or more conventional cathode active materials in certain weight ratios thereof.
    Type: Grant
    Filed: October 29, 2020
    Date of Patent: April 9, 2024
    Assignee: SAFT AMERICA
    Inventors: Xilin Chen, Frank Cao
  • Publication number: 20240039045
    Abstract: A lithium-ion electrochemical cell comprising: a negative electrode comprising an active material selected from the group consisting of carbon, silicon and a carbon-silicon composite; a positive electrode; a gel-type electrolyte comprising a matrix which is a polymer resulting from the cross-linking of a monomer comprising at least two acrylate groups, in which matrix there is embedded a liquid mixture comprising at least one solvent, lithium hexafluorophosphate (LiPF6), at least one of lithium bis(fluorosulfonyl)imide (LiFSI) and lithium bis(trifluoromethanesulfonyl)imide (LiTFSI), lithium difluoro(oxalato)borate (LiDFOB) and a thermal initiator of radical polymerization.
    Type: Application
    Filed: July 29, 2022
    Publication date: February 1, 2024
    Applicant: SAFT AMERICA
    Inventors: Jacob NYKAZA, Tyler RUFF
  • Publication number: 20230415679
    Abstract: A power distribution unit for a vehicle including an enclosure and power distributing means for distributing electrical power between a battery and a load application, the enclosure including an external casing and an internal casing having a faceplate and a mounting plate, the mounting plate having upper dielectric partitions protruding upward from a top face of the mounting plate, and the power distributing means being mounted on the mounting plate, wherein the upper dielectric partitions are configured to both maintain a separation between different voltage groups and define an insulating barrier between components of the power distributing means, the internal cartridge is configured to be inserted into the external casing, and the enclosure is configured to be sealed from an external environment.
    Type: Application
    Filed: June 28, 2022
    Publication date: December 28, 2023
    Applicant: SAFT AMERICA
    Inventors: Ali ZENATI, Theodore Brown, James A. Markert
  • Patent number: 11833377
    Abstract: Systems and methods for fire suppression, a fire suppression system including a container configured to receive frames, each of the frames including battery modules; a pipe system including at least one vertically extending pipe, the at least one vertically extending pipe configured to be provided between a respective two of the frames and configured to supply suppressant to at least one of the battery modules of each of the respective two of the frames via slots of the vertically extending pipe; at least one tank connected to the pipe system and configured to store the suppressant; at least one pump configured to recirculate the suppressant to the pipe system or a tank of the at least one tank; and an inlet body configured to connect with a suppressant source, that is external to the container, to provide new suppressant into the pipe system or the at least one tank.
    Type: Grant
    Filed: November 27, 2019
    Date of Patent: December 5, 2023
    Assignee: SAFT AMERICA
    Inventors: David Barkly Ginder, Michael Joseph Bourg, Nikolay Vladimirovich Semenov, Justin Alexander Trinidad
  • Patent number: 11831001
    Abstract: Pre-lithiation methods using lithium vanadium fluorophosphate (e.g., LiVPO4F and its derivatives) (“LVPF”) as a cathode active material in a lithium-ion secondary battery. The pre-lithiation methods include compensating for an expected loss of active lithium by selecting LVPF having a specific pre-lithiated chemistry (or a blend of LVPF selected to have a specific pre-lithiated chemistry) and selecting a total amount of the pre-lithiated LVPF. The pre-lithiation methods may include initially charging the lithium-ion secondary battery at the lower of the two charge/discharge plateaus of LVPF to release active lithium.
    Type: Grant
    Filed: May 13, 2021
    Date of Patent: November 28, 2023
    Assignee: SAFT AMERICA
    Inventors: Xilin Chen, Frank Cao, Tyler Ruff, Jian Dong, Carine Margez Steinway, Thomas Greszler, Kamen Nechev
  • Patent number: 11804601
    Abstract: Provided is a positive electrode active material for a lithium-ion battery, the positive electrode active material including a blend of a doped lithium manganese iron phosphate (dLMFP) according to the formula: LiMnxFeyM1?x?yPO4, wherein 0.9<x+y<1; and M is one or more selected from the group consisting of Mg, Ca and Ba with one or both of a lithium nickel cobalt manganese oxide (NMC) compound having a Ni content greater than 0.6 relative to a total amount of metals other than Li and a lithium nickel cobalt aluminum oxide (NCA) compound. In particular, provided is a blend at a weight ratio of dLMFP to NMC and/or NCA (i.e., dLMFP:(NMC+NCA)) of >70:<30, such as 75:25, 80:20, 85:15, 90:10, etc.
    Type: Grant
    Filed: September 12, 2019
    Date of Patent: October 31, 2023
    Assignee: SAFT AMERICA
    Inventors: Xilin Chen, Saori Tokuoka, Frank Cao, Jian Dong, Carine Margez, Owen Ou, Thomas Greszler
  • Publication number: 20230327111
    Abstract: A lithium-ion secondary battery, including (A) an anode including an anode active material; (B) a cathode including a cathode active material; (C) a separator; and (D) an electrolytic solution, the anode active material including (a1) about 5.0 to about 45.0 wt % natural graphite particles, and (a2) about 95.0 to about 55.0 wt % artificial graphite particles; a size of both the natural and artificial graphite particles (a1), (a2) independently being about 2.0 ?m<D50<about 7.0 ?m; the electrolytic solution containing (d1) an organic solvent, (d2) a charge carrier, and (d3) one or more additive compounds for forming a solid electrolyte interphase (“SEI”) on the anode; and the organic solvent (d1) including about 10.0 to about 95.0 vol % of a linear ester of a C2 to C8 saturated acid; and a total weight of the additive compounds (d3) being about 0.20 to about 6.0 wt %.
    Type: Application
    Filed: April 6, 2022
    Publication date: October 12, 2023
    Applicant: SAFT AMERICA
    Inventors: Saori TOKUOKA, Thomas Greszler, John Havranek, Jian Dong, Xilin Chen, Frank Cao
  • Patent number: 11631866
    Abstract: Provided is pouch battery including an electrode assembly, and a case in which the electrode assembly is sealed and housed; the electrode assembly including a stacked structure of a sheet cathode, a sheet separator, and a sheet anode; the sheet cathode including a positive electrode active material disposed on a current collector; the sheet anode is thin conductive sheet on which lithium metal reversibly deposits on a surface thereof during discharging; the sheet anode being made of a conductive material other than lithium and having a surface substantially free from lithium metal prior to charging the battery. The pouch battery design is flexible and lightweight and provides high power density, making it a suitable replacement for conventional lithium-ion primary batteries and thermal batteries in many applications. Power can be further increased by the application of external compression. Additives and formation conditions can be tailored for forming a solid-electrolyte interface (SEI).
    Type: Grant
    Filed: June 8, 2020
    Date of Patent: April 18, 2023
    Assignee: SAFT AMERICA
    Inventors: Thomas Greszler, Saori Tokuoka
  • Patent number: 11621455
    Abstract: A vent assembly for a battery or a electrochemical cell may include a vent body configured to connect to a battery casing or a electrochemical cell body, a flame arrester and/or a pressure valve disposed in the vent body, a membrane disposed in the vent body between a vent opening of the battery or the electrochemical cell and the flame arrester and/or the pressure valve, and that is configured to shield the flame arrester and/or the pressure valve from electrolyte solution of the battery or the electrochemical cell, and a seal disposed between the vent body and the membrane. Also, a battery including a vent assembly.
    Type: Grant
    Filed: December 23, 2019
    Date of Patent: April 4, 2023
    Assignee: SAFT AMERICA
    Inventor: Alain Emery
  • Publication number: 20220367842
    Abstract: Pre-lithiation methods using lithium vanadium fluorophosphate (e.g., LiVPO4F and its derivatives) (“LVPF”) as a cathode active material in a lithium-ion secondary battery. The pre-lithiation methods include compensating for an expected loss of active lithium by selecting LVPF having a specific pre-lithiated chemistry (or a blend of LVPF selected to have a specific pre-lithiated chemistry) and selecting a total amount of the pre-lithiated LVPF. The pre-lithiation methods may include initially charging the lithium-ion secondary battery at the lower of the two charge/discharge plateaus of LVPF to release active lithium.
    Type: Application
    Filed: May 13, 2021
    Publication date: November 17, 2022
    Applicant: SAFT AMERICA
    Inventors: Xilin CHEN, Frank CAO, Tyler RUFF, Jian DONG, Carine MARGEZ STEINWAY, Thomas GRESZLER, Kamen NECHEV
  • Patent number: 11360144
    Abstract: The present invention is notably directed to methods for estimating a degradation of an electronically controlled electro-mechanical switch. The methods comprise determining a change of state of the contactor. They also comprise, computing, for each determined change of state, a wear increment WI of the contactor by: identifying a wear coefficient using a mapping between a last measured current through the contactor and a current range associated with a given wear coefficient; computing the actual wear WN of the contactor by adding the computed wear increment WI to a former known wear WI?1 of the contactor.
    Type: Grant
    Filed: September 27, 2019
    Date of Patent: June 14, 2022
    Assignee: Saft America, Inc.
    Inventors: Ali Zenati, Christopher Thorpe, Theodore Brown
  • Patent number: 11360535
    Abstract: The present invention is notably directed to methods and systems for protecting a pre-charge circuit. The present invention is further directed to related computer-implemented program product. The method comprises monitoring the current flowing through the current limiting device, calculating the energy loading of the current limiting device over time, and managing the system state to prevent damaging operation of the pre-charge circuit.
    Type: Grant
    Filed: September 27, 2019
    Date of Patent: June 14, 2022
    Assignee: Saft America, Inc.
    Inventors: Ali Zenati, Christopher Thorpe, Theodore Brown
  • Publication number: 20220140316
    Abstract: The present disclosure relates to blended cathode materials for use as a positive electrode material of a rechargeable electrochemical cell (or secondary cell) (such as a lithium-ion secondary battery) and also relates to a secondary battery including a cathode having the blended cathode materials. In particular, disclosed are blends of lithium vanadium fluorophosphate (LVPF) or a derivative thereof with one or more conventional cathode active materials in certain weight ratios thereof.
    Type: Application
    Filed: October 29, 2020
    Publication date: May 5, 2022
    Applicant: SAFT AMERICA
    Inventors: Xilin CHEN, Frank CAO
  • Patent number: 11302965
    Abstract: Provided are an electrolyte for low temperature operation of lithium titanate electrodes, graphite electrodes, and lithium-ion batteries as well as electrodes and batteries employing the same. The electrolyte contains 1 to 30 vol % of a low molecular weight ester having a molecular weight of less than 105 g/mol and at least one non-fluorinated carbonate. An electrolyte additive may include 0.1 to 10 wt % of fluorinated ethylene carbonate, particularly when used with a graphite anode. Another electrolyte contains a high content of the low molecular weight ester of at least 70 vol %.
    Type: Grant
    Filed: February 7, 2019
    Date of Patent: April 12, 2022
    Assignee: SAFT AMERICA
    Inventors: Joong Sun Park, Saori Tokuoka, Carine Margez, Thomas Greszler
  • Patent number: 11228185
    Abstract: Provided is a modular, scalable and decentralized high voltage battery system that employs signaling and communications between a plurality of battery modules of the system without a central battery management controller. Via signaling mechanisms, each battery module of the plurality of battery modules of the system can perform precharging, discharging, charging, and safety functions in a manner that is extensible regardless of a number of battery modules in the system in series and in parallel and in a manner that does not require significant operator intervention.
    Type: Grant
    Filed: April 9, 2020
    Date of Patent: January 18, 2022
    Assignee: SAFT AMERICA, INC.
    Inventor: Keith Hensley
  • Patent number: 11227737
    Abstract: Provided is a battery that may include a first terminal or cable, a second terminal or a cable, a thermal fuse configured to connect to the first terminal or cable and the second terminal or cable, a first sleeving layer that is disposed on the thermal fuse, and that is configured to muffle an arc explosion of the thermal fuse and encapsulate molten material generated by the arc explosion of the thermal fuse, and a second sleeving layer that is disposed on the first sleeving layer, and that is configured to encapsulate the molten material generated by the arc explosion of the thermal fuse that penetrates the first sleeving layer. An overcurrent protection system and a sleeving are also provided.
    Type: Grant
    Filed: December 26, 2019
    Date of Patent: January 18, 2022
    Assignee: SAFT AMERICA
    Inventors: Alain Emery, Gary Leasure
  • Patent number: 11224118
    Abstract: A power electronics assembly may include a power component having a thermally and electrically conductive surface; a printed circuit board having a slot; and a bussing element having a protrusion that directly contacts the thermally and electrically conductive surface of the power component via the slot of the printed circuit board, the printed circuit board being disposed between the power component and the bussing element.
    Type: Grant
    Filed: December 17, 2019
    Date of Patent: January 11, 2022
    Assignee: SAFT AMERICA
    Inventors: James Snyder, Jared Good
  • Publication number: 20210384527
    Abstract: Provided is pouch battery including an electrode assembly, and a case in which the electrode assembly is sealed and housed; the electrode assembly including a stacked structure of a sheet cathode, a sheet separator, and a sheet anode; the sheet cathode including a positive electrode active material disposed on a current collector; the sheet anode is thin conductive sheet on which lithium metal reversibly deposits on a surface thereof during discharging; the sheet anode being made of a conductive material other than lithium and having a surface substantially free from lithium metal prior to charging the battery. The pouch battery design is flexible and lightweight and provides high power density, making it a suitable replacement for conventional lithium-ion primary batteries and thermal batteries in many applications. Power can be further increased by the application of external compression. Additives and formation conditions can be tailored for forming a solid-electrolyte interface (SEI).
    Type: Application
    Filed: June 8, 2020
    Publication date: December 9, 2021
    Applicant: SAFT AMERICA
    Inventors: Thomas GRESZLER, Saori TOKUOKA
  • Publication number: 20210320507
    Abstract: Provided is a modular, scalable and decentralized high voltage battery system that employs signaling and communications between battery modules of the system without a central battery management controller. Via signaling mechanisms, the individual battery modules of the system can perform precharging, discharging, charging, and safety functions in a manner that is extensible regardless of a number of battery modules in the system in series and parallel and in a manner that does not require significant operator intervention.
    Type: Application
    Filed: April 9, 2020
    Publication date: October 14, 2021
    Applicant: SAFT AMERICA, INC.
    Inventor: Keith HENSLEY