Patents Assigned to SAFT AMERICA
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Publication number: 20260204582Abstract: The present disclosure relates to a negative electrode and a process for the preparation thereof. The negative electrode comprises a bismuth-coated current collector; and a negative electrode active material having an electrode potential ranging from ?1.4V to ?0.7V (vs. Mercury/mercuric oxide reference electrode).Type: ApplicationFiled: January 15, 2025Publication date: July 16, 2026Applicant: SAFT AMERICAInventors: Debanjan MITRA, Rajesh BASKARAN, Evan ANDREWS
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Patent number: 12580195Abstract: A lithium-ion secondary battery, including (A) an anode including an anode active material; (B) a cathode including a cathode active material; (C) a separator; and (D) an electrolytic solution, the anode active material including (a1) about 5.0 to about 45.0 wt % natural graphite particles, and (a2) about 95.0 to about 55.0 wt % artificial graphite particles; a size of both the natural and artificial graphite particles (a1), (a2) independently being about 2.0 ?m<D50<about 7.0 ?m; the electrolytic solution containing (d1) an organic solvent, (d2) a charge carrier, and (d3) one or more additive compounds for forming a solid electrolyte interphase (“SEI”) on the anode; and the organic solvent (d1) including about 10.0 to about 95.0 vol % of a linear ester of a C2 to C8 saturated acid; and a total weight of the additive compounds (d3) being about 0.20 to about 6.0 wt %.Type: GrantFiled: April 6, 2022Date of Patent: March 17, 2026Assignee: SAFT AMERICAInventors: Saori Tokuoka, Thomas Greszler, John Havranek, Jian Dong, Xilin Chen, Frank Cao
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Publication number: 20240297304Abstract: Provided is a lithium-ion secondary batteries including lithium vanadium fluorophosphate (e.g., LiVPO4F and its derivatives) and/or a mix containing LVPF as a positive electrode active material and an electrolytic solution including tris(trimethylsilyl)phosphate (TTSP) to reduce cycle capacity loss.Type: ApplicationFiled: February 21, 2023Publication date: September 5, 2024Applicant: SAFT AMERICAInventors: Xilin CHEN, Frank CAO, Lianxi YANG, Carlos NEGRETE, Thomas GRESZLER
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Publication number: 20240291017Abstract: A battery including a housing, a plurality of battery cells in the housing, and a spring plate providing a biasing force against the plurality of battery cells. The spring plate is configured such that a tension of the spring plate may be adjusted from outside of the housing.Type: ApplicationFiled: February 24, 2023Publication date: August 29, 2024Applicant: SAFT AMERICAInventor: Christopher BULICK
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Patent number: 12051805Abstract: A multi-layer cathode coating for positive electrode of a rechargeable electrochemical cell (or secondary cell) (such as a lithium-ion secondary battery) and a secondary battery including a cathode having a multi-layer cathode coating. Multi-layer cathode coatings containing blends of one or more cathode active materials in certain weight ratios thereof.Type: GrantFiled: October 27, 2022Date of Patent: July 30, 2024Assignee: SAFT AMERICAInventors: Xilin Chen, Frank Cao, Carine Margez Steinway, Kamen Nechev, Shih-Chieh Liao, Chia-Ming Chang, Dar-Jen Liu
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Patent number: 12024101Abstract: A power distribution unit for a vehicle including an enclosure and power distributing means for distributing electrical power between a battery and a load application, the enclosure including an external casing and an internal casing having a faceplate and a mounting plate, the mounting plate having upper dielectric partitions protruding upward from a top face of the mounting plate, and the power distributing means being mounted on the mounting plate, wherein the upper dielectric partitions are configured to both maintain a separation between different voltage groups and define an insulating barrier between components of the power distributing means, the internal cartridge is configured to be inserted into the external casing, and the enclosure is configured to be sealed from an external environment.Type: GrantFiled: June 28, 2022Date of Patent: July 2, 2024Assignee: SAFT AMERICAInventors: Ali Zenati, Theodore Brown, James A. Markert
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Publication number: 20240145697Abstract: A multi-layer cathode coating for positive electrode of a rechargeable electrochemical cell (or secondary cell) (such as a lithium-ion secondary battery) and a secondary battery including a cathode having a multi-layer cathode coating. Multi-layer cathode coatings containing blends of one or more cathode active materials in certain weight ratios thereof.Type: ApplicationFiled: October 27, 2022Publication date: May 2, 2024Applicant: SAFT AMERICAInventors: Xilin Chen, Frank Cao, Carine Margez Steinway, Kamen Nechev, Shih-Chieh Liao, Chia-Ming Chang, Dar-Jen Liu
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Patent number: 11955624Abstract: The present disclosure relates to blended cathode materials for use as a positive electrode material of a rechargeable electrochemical cell (or secondary cell) (such as a lithium-ion secondary battery) and also relates to a secondary battery including a cathode having the blended cathode materials. In particular, disclosed are blends of lithium vanadium fluorophosphate (LVPF) or a derivative thereof with one or more conventional cathode active materials in certain weight ratios thereof.Type: GrantFiled: October 29, 2020Date of Patent: April 9, 2024Assignee: SAFT AMERICAInventors: Xilin Chen, Frank Cao
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Publication number: 20240039045Abstract: A lithium-ion electrochemical cell comprising: a negative electrode comprising an active material selected from the group consisting of carbon, silicon and a carbon-silicon composite; a positive electrode; a gel-type electrolyte comprising a matrix which is a polymer resulting from the cross-linking of a monomer comprising at least two acrylate groups, in which matrix there is embedded a liquid mixture comprising at least one solvent, lithium hexafluorophosphate (LiPF6), at least one of lithium bis(fluorosulfonyl)imide (LiFSI) and lithium bis(trifluoromethanesulfonyl)imide (LiTFSI), lithium difluoro(oxalato)borate (LiDFOB) and a thermal initiator of radical polymerization.Type: ApplicationFiled: July 29, 2022Publication date: February 1, 2024Applicant: SAFT AMERICAInventors: Jacob NYKAZA, Tyler RUFF
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Publication number: 20230415679Abstract: A power distribution unit for a vehicle including an enclosure and power distributing means for distributing electrical power between a battery and a load application, the enclosure including an external casing and an internal casing having a faceplate and a mounting plate, the mounting plate having upper dielectric partitions protruding upward from a top face of the mounting plate, and the power distributing means being mounted on the mounting plate, wherein the upper dielectric partitions are configured to both maintain a separation between different voltage groups and define an insulating barrier between components of the power distributing means, the internal cartridge is configured to be inserted into the external casing, and the enclosure is configured to be sealed from an external environment.Type: ApplicationFiled: June 28, 2022Publication date: December 28, 2023Applicant: SAFT AMERICAInventors: Ali ZENATI, Theodore Brown, James A. Markert
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Patent number: 11833377Abstract: Systems and methods for fire suppression, a fire suppression system including a container configured to receive frames, each of the frames including battery modules; a pipe system including at least one vertically extending pipe, the at least one vertically extending pipe configured to be provided between a respective two of the frames and configured to supply suppressant to at least one of the battery modules of each of the respective two of the frames via slots of the vertically extending pipe; at least one tank connected to the pipe system and configured to store the suppressant; at least one pump configured to recirculate the suppressant to the pipe system or a tank of the at least one tank; and an inlet body configured to connect with a suppressant source, that is external to the container, to provide new suppressant into the pipe system or the at least one tank.Type: GrantFiled: November 27, 2019Date of Patent: December 5, 2023Assignee: SAFT AMERICAInventors: David Barkly Ginder, Michael Joseph Bourg, Nikolay Vladimirovich Semenov, Justin Alexander Trinidad
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Patent number: 11831001Abstract: Pre-lithiation methods using lithium vanadium fluorophosphate (e.g., LiVPO4F and its derivatives) (“LVPF”) as a cathode active material in a lithium-ion secondary battery. The pre-lithiation methods include compensating for an expected loss of active lithium by selecting LVPF having a specific pre-lithiated chemistry (or a blend of LVPF selected to have a specific pre-lithiated chemistry) and selecting a total amount of the pre-lithiated LVPF. The pre-lithiation methods may include initially charging the lithium-ion secondary battery at the lower of the two charge/discharge plateaus of LVPF to release active lithium.Type: GrantFiled: May 13, 2021Date of Patent: November 28, 2023Assignee: SAFT AMERICAInventors: Xilin Chen, Frank Cao, Tyler Ruff, Jian Dong, Carine Margez Steinway, Thomas Greszler, Kamen Nechev
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Patent number: 11804601Abstract: Provided is a positive electrode active material for a lithium-ion battery, the positive electrode active material including a blend of a doped lithium manganese iron phosphate (dLMFP) according to the formula: LiMnxFeyM1?x?yPO4, wherein 0.9<x+y<1; and M is one or more selected from the group consisting of Mg, Ca and Ba with one or both of a lithium nickel cobalt manganese oxide (NMC) compound having a Ni content greater than 0.6 relative to a total amount of metals other than Li and a lithium nickel cobalt aluminum oxide (NCA) compound. In particular, provided is a blend at a weight ratio of dLMFP to NMC and/or NCA (i.e., dLMFP:(NMC+NCA)) of >70:<30, such as 75:25, 80:20, 85:15, 90:10, etc.Type: GrantFiled: September 12, 2019Date of Patent: October 31, 2023Assignee: SAFT AMERICAInventors: Xilin Chen, Saori Tokuoka, Frank Cao, Jian Dong, Carine Margez, Owen Ou, Thomas Greszler
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Publication number: 20230327111Abstract: A lithium-ion secondary battery, including (A) an anode including an anode active material; (B) a cathode including a cathode active material; (C) a separator; and (D) an electrolytic solution, the anode active material including (a1) about 5.0 to about 45.0 wt % natural graphite particles, and (a2) about 95.0 to about 55.0 wt % artificial graphite particles; a size of both the natural and artificial graphite particles (a1), (a2) independently being about 2.0 ?m<D50<about 7.0 ?m; the electrolytic solution containing (d1) an organic solvent, (d2) a charge carrier, and (d3) one or more additive compounds for forming a solid electrolyte interphase (“SEI”) on the anode; and the organic solvent (d1) including about 10.0 to about 95.0 vol % of a linear ester of a C2 to C8 saturated acid; and a total weight of the additive compounds (d3) being about 0.20 to about 6.0 wt %.Type: ApplicationFiled: April 6, 2022Publication date: October 12, 2023Applicant: SAFT AMERICAInventors: Saori TOKUOKA, Thomas Greszler, John Havranek, Jian Dong, Xilin Chen, Frank Cao
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Patent number: 11631866Abstract: Provided is pouch battery including an electrode assembly, and a case in which the electrode assembly is sealed and housed; the electrode assembly including a stacked structure of a sheet cathode, a sheet separator, and a sheet anode; the sheet cathode including a positive electrode active material disposed on a current collector; the sheet anode is thin conductive sheet on which lithium metal reversibly deposits on a surface thereof during discharging; the sheet anode being made of a conductive material other than lithium and having a surface substantially free from lithium metal prior to charging the battery. The pouch battery design is flexible and lightweight and provides high power density, making it a suitable replacement for conventional lithium-ion primary batteries and thermal batteries in many applications. Power can be further increased by the application of external compression. Additives and formation conditions can be tailored for forming a solid-electrolyte interface (SEI).Type: GrantFiled: June 8, 2020Date of Patent: April 18, 2023Assignee: SAFT AMERICAInventors: Thomas Greszler, Saori Tokuoka
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Patent number: 11621455Abstract: A vent assembly for a battery or a electrochemical cell may include a vent body configured to connect to a battery casing or a electrochemical cell body, a flame arrester and/or a pressure valve disposed in the vent body, a membrane disposed in the vent body between a vent opening of the battery or the electrochemical cell and the flame arrester and/or the pressure valve, and that is configured to shield the flame arrester and/or the pressure valve from electrolyte solution of the battery or the electrochemical cell, and a seal disposed between the vent body and the membrane. Also, a battery including a vent assembly.Type: GrantFiled: December 23, 2019Date of Patent: April 4, 2023Assignee: SAFT AMERICAInventor: Alain Emery
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Publication number: 20220367842Abstract: Pre-lithiation methods using lithium vanadium fluorophosphate (e.g., LiVPO4F and its derivatives) (“LVPF”) as a cathode active material in a lithium-ion secondary battery. The pre-lithiation methods include compensating for an expected loss of active lithium by selecting LVPF having a specific pre-lithiated chemistry (or a blend of LVPF selected to have a specific pre-lithiated chemistry) and selecting a total amount of the pre-lithiated LVPF. The pre-lithiation methods may include initially charging the lithium-ion secondary battery at the lower of the two charge/discharge plateaus of LVPF to release active lithium.Type: ApplicationFiled: May 13, 2021Publication date: November 17, 2022Applicant: SAFT AMERICAInventors: Xilin CHEN, Frank CAO, Tyler RUFF, Jian DONG, Carine MARGEZ STEINWAY, Thomas GRESZLER, Kamen NECHEV
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Publication number: 20220140316Abstract: The present disclosure relates to blended cathode materials for use as a positive electrode material of a rechargeable electrochemical cell (or secondary cell) (such as a lithium-ion secondary battery) and also relates to a secondary battery including a cathode having the blended cathode materials. In particular, disclosed are blends of lithium vanadium fluorophosphate (LVPF) or a derivative thereof with one or more conventional cathode active materials in certain weight ratios thereof.Type: ApplicationFiled: October 29, 2020Publication date: May 5, 2022Applicant: SAFT AMERICAInventors: Xilin CHEN, Frank CAO
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Patent number: 11302965Abstract: Provided are an electrolyte for low temperature operation of lithium titanate electrodes, graphite electrodes, and lithium-ion batteries as well as electrodes and batteries employing the same. The electrolyte contains 1 to 30 vol % of a low molecular weight ester having a molecular weight of less than 105 g/mol and at least one non-fluorinated carbonate. An electrolyte additive may include 0.1 to 10 wt % of fluorinated ethylene carbonate, particularly when used with a graphite anode. Another electrolyte contains a high content of the low molecular weight ester of at least 70 vol %.Type: GrantFiled: February 7, 2019Date of Patent: April 12, 2022Assignee: SAFT AMERICAInventors: Joong Sun Park, Saori Tokuoka, Carine Margez, Thomas Greszler
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Patent number: 11227737Abstract: Provided is a battery that may include a first terminal or cable, a second terminal or a cable, a thermal fuse configured to connect to the first terminal or cable and the second terminal or cable, a first sleeving layer that is disposed on the thermal fuse, and that is configured to muffle an arc explosion of the thermal fuse and encapsulate molten material generated by the arc explosion of the thermal fuse, and a second sleeving layer that is disposed on the first sleeving layer, and that is configured to encapsulate the molten material generated by the arc explosion of the thermal fuse that penetrates the first sleeving layer. An overcurrent protection system and a sleeving are also provided.Type: GrantFiled: December 26, 2019Date of Patent: January 18, 2022Assignee: SAFT AMERICAInventors: Alain Emery, Gary Leasure