Patents Assigned to Sanyo Electric Co.
  • Patent number: 11479129
    Abstract: A pair of end plates are disposed at both end surfaces of a battery stack in which the plurality of battery cells are stacked, end plates are coupled to a bind bar, the battery stack is sandwiched between the end plates to be held, an elastic sheet that is elastically deformable in a thickness direction is disposed in a compressed state between the bind bar and a facing side surface of the battery stack, and the elastic sheet in the compressed state elastically holds the battery stack and the bind bar in a pressurized state.
    Type: Grant
    Filed: November 16, 2018
    Date of Patent: October 25, 2022
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Chiharu Nakahara, Masakazu Naito, Yuusuke Okii
  • Publication number: 20220336795
    Abstract: A non-aqueous electrolyte secondary battery that is an exemplary embodiment of the present invention, wherein a positive electrode contains a lithium-transition metal composite oxide containing Ni, Al and Sr as a positive electrode active substance. In the lithium-transition metal composite oxide, the content of Ni is 80-95 mol %, the content of Al is 8.0 mol % or less, the content of Sr is 1.2 mol % or less, and the proportion of metallic elements other than Li that are present in a Li layer is 0.5-2.0 mol %. A negative electrode has a Sr-containing coating film formed on a surface of a negative electrode mixture layer. The content of Sr in the coating film is 20-400 ppm relative to the total mass of the negative electrode mixture layer and the coating film.
    Type: Application
    Filed: July 30, 2020
    Publication date: October 20, 2022
    Applicants: Panasonic Corporation, SANYO Electric Co., Ltd.
    Inventors: Yoshinori Aoki, Takeshi Ogasawara, Shun Nomura
  • Publication number: 20220336861
    Abstract: The purpose of the present disclosure is to provide a non-aqueous electrolyte secondary battery capable of suppressing deformation such as bending of a positive electrode and a negative electrode when an electrode body expands. The non-aqueous electrolyte secondary battery that is an example of the embodiment of the present disclosure has a wound electrode body in which a band-shaped positive electrode and a band-shaped negative electrode are wound with a separator interposed therebetween, and a cylindrical metal outer body accommodating the electrode body.
    Type: Application
    Filed: September 8, 2020
    Publication date: October 20, 2022
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Kei Kobayashi, Atsushi Mizawa, Takaki Nakao
  • Patent number: 11476541
    Abstract: A power supply device includes secondary battery cells disposed adjacent to each other and a separator that is interposed between the secondary battery cells adjacent to each other. The separator is made of a flexible material that has both a heat insulating property and restoring force such that the separator deforms when being pressed by each of the secondary battery cells and recovers an original shape of the separator. This configuration provides an improved heat insulating property between the secondary battery cells and prevents thermal propagation caused by thermal runaway. At the same time, this allows the separator to adapt to deformation of a secondary battery cell that has thermally swelled. In response to contraction of the swelled battery, the separator recovers its original shape to maintain a mechanical pressing force. This allows the power supply device to provide increased mechanical stability and maintain resistance to vibration and impact.
    Type: Grant
    Filed: April 24, 2018
    Date of Patent: October 18, 2022
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Naotake Yoshida, Takahide Takeda
  • Patent number: 11469443
    Abstract: A method includes a step A of ultrasonic-joining stacked metal foils to each other and a step B of ultrasonic-joining all of the joined metal foils and a metal plate to each other after the step A. The step A is performed by transmitting ultrasonic vibrations to a horn with the stacked metal foils being interposed between the horn and an anvil and pressed. The step A includes a first joining step of solid-state-joining at least some metal foils of the stacked metal foils that are located near the horn to each other, and a second joining step of solid-state-joining all of the stacked metal foils to each other after the first joining step. The second joining step is performed within a joined region that is joined at the first joining step.
    Type: Grant
    Filed: January 7, 2020
    Date of Patent: October 11, 2022
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Naofumi Nakata, Ryoichi Wakimoto
  • Publication number: 20220320695
    Abstract: The secondary battery includes an electrode body that includes a positive electrode plate and a negative electrode plate, an outer body that has an opening and houses the electrode body, a sealing plate that seals the opening of the outer body, a positive electrode tab that is provided in the positive electrode plate, a positive electrode external terminal that is electrically connected to the positive electrode plate and attached to the sealing plate, and a positive electrode current collector and a second positive electrode current collector that electrically connect the positive electrode tab and the positive electrode external terminal. The first positive electrode current collector has a current collector protrusion. The second positive electrode current collector has a current collector opening. The current collector protrusion is positioned in the current collector opening. The current collector protrusion and the edge of the current collector opening are weld connected to each other.
    Type: Application
    Filed: June 15, 2022
    Publication date: October 6, 2022
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Ryoichi Wakimoto, Atsushi Tsuji
  • Publication number: 20220320678
    Abstract: In a battery pack, an exterior case accommodates therein a core pack including battery blocks coupled to one another. Each battery cell includes battery cells held at predetermined positions by a battery holder. Each battery block includes exhaust passage passing through the battery holder. The core pack has a valve-side end surface arranged at a first end thereof, and includes a partition wall between battery blocks coupled to one another. The partition wall has a through-hole opening at a position facing the exhaust passage. In the core pack, the exhaust passage formed in each battery block and the through-hole formed in partition wall are arranged on a straight line to constitute an exhaust duct for the exhaust gas. The exhaust gas discharged from the valve-side end surface arranged at the first end passes through the exhaust duct and then is discharged from an exhaust portion to an outside.
    Type: Application
    Filed: June 30, 2020
    Publication date: October 6, 2022
    Applicant: SANYO Electric Co., Ltd.
    Inventor: Hidemi Kurihara
  • Patent number: 11462790
    Abstract: A power supply device having a battery block with a terminal surface on which terminals of a plurality of battery cells are arranged side by side, and a side plate with an elastic part, a holding part and a body part that extends along the side surfaces of the battery block. The elastic part faces the terminal surface and the holding part faces the bottom surface of the battery block. An insulation part is disposed between the elastic part and the battery block and has a positioning region and a pressing region that are disposed on one surface of the insulation part so as to face the elastic part. The positioning region is provided at an end of the insulation part located at the body part side, and extends to a position that is separated farther away from the elastic part than the pressing region.
    Type: Grant
    Filed: February 20, 2017
    Date of Patent: October 4, 2022
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Tetsuji Omura, Mitsutoshi Tajima
  • Patent number: 11456487
    Abstract: Provided is a method for manufacturing a secondary battery including a stacked electrode body including a plurality of positive electrode plates (1) and a plurality of negative electrode plates, the positive electrode plates (1) each having a positive electrode active material layer (1b) formed on a positive electrode substrate (1a), a positive electrode substrate exposed portion where the positive electrode active material layer (1b) is not formed on the positive electrode substrate (1a) being provided as a positive electrode tab portion (1e) at the end of the positive electrode plate (1). The method includes a cutout forming step of providing a cutout in a region at the base of the positive electrode plate (1) where the active material layer (1b) is formed, and a compressing step of compressing the positive electrode active material layer (1b) after the cutout forming step.
    Type: Grant
    Filed: May 23, 2017
    Date of Patent: September 27, 2022
    Assignees: PANASONIC HOLDINGS CORPORATION, SANYO Electric Co., Ltd.
    Inventors: Masao Fukunaga, Mamoru Kuramoto
  • Patent number: 11456513
    Abstract: A battery producible with high quality and at low costs by decreasing the output of an energy beam used to weld multiple current collecting tabs to an outer case and thus securing the sufficient margin of the output thereof. An aspect of the battery includes an overlapping part K of multiple current collecting tabs connected to a negative electrode of an electrode body being welded to an outer case via a weld group, and the weld group includes a weld part and weld part that are each in the form of a line when they are viewed from the outside of the outer case. The weld as a first weld serves to weld the outer case to all of the multiple current collecting tabs, and the weld as a second weld serves to weld the outer case to only one or some of the multiple current collecting tabs.
    Type: Grant
    Filed: June 21, 2018
    Date of Patent: September 27, 2022
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Kazumichi Shimizu, Shinya Mori
  • Patent number: 11456460
    Abstract: A nonaqueous electrolyte secondary battery includes a negative electrode plate, a negative electrode current collector lead joined to the inner peripheral end of the negative electrode plate, and a negative electrode current collector-exposed part where a negative electrode active material layer is not formed at the outer peripheral-side end. The negative electrode current collector-exposed part at the outer peripheral end comes in contact with a battery case, and in a plane vertical to the axis of an electrode body, a line connecting the axis and the center of a positive electrode current collector lead does not coincide with a line connecting the axis and the center between the coating end of the outer peripheral-side negative electrode active material layer of the negative electrode plate and the terminal part of the outer peripheral-side positive electrode plate.
    Type: Grant
    Filed: February 19, 2020
    Date of Patent: September 27, 2022
    Assignees: PANASONIC HOLDINGS CORPORATION, SANYO Electric Co., Ltd.
    Inventors: Tasuku Ishiguro, Atsushi Mizawa
  • Publication number: 20220302511
    Abstract: In a method for producing a nonaqueous electrolyte secondary battery according to the present invention, a wound electrode body and a flat wound electrode body are formed by pressing. The flat wound electrode body and a cover member are connected to each other; a battery case and the cover member are integrated with each other; and a nonaqueous electrolyte solution is injected using a liquid injection port of the cover member, and the liquid injection port is sealed after the liquid injection, thereby forming a nonaqueous electrolyte secondary battery before inspection. Subsequently, the nonaqueous electrolyte secondary battery before inspection is pressed into a predetermined pressed state. A predetermined charge/discharge inspection is performed on the nonaqueous electrolyte secondary battery in the predetermined pressed state. If predetermined inspection specifications are satisfied in the predetermined charge/.
    Type: Application
    Filed: July 1, 2020
    Publication date: September 22, 2022
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Tetsuya Okado, Masashi Muraoka, Tomoharu Arai, Atsushi Miyazaki
  • Publication number: 20220302508
    Abstract: The non-aqueous electrolyte secondary battery according to an aspect of the present disclosure comprises: a wound electrode body on which a strip-like positive electrode and a strip-like negative electrode are each wound with a separator interposed therebetween; and an outer package accommodating the electrode body. The positive electrode comprises a positive current collector and a positive mixture layer that is formed on the positive current collector and contains at least a positive active material and a binder. The negative electrode comprises a negative current collector and a negative mixture layer that is formed on the negative current collector and contains at least a negative active material and a binder. At least one of the positive mixture layer and the negative mixture layer has a binder content that is higher on a leading end than on a terminal end.
    Type: Application
    Filed: August 18, 2020
    Publication date: September 22, 2022
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Nobuhiro Sakitani, Takaharu Morikawa
  • Patent number: 11450892
    Abstract: This nonaqueous electrolyte secondary battery includes a winding-type electrode group which comprises a positive electrode plate and a negative electrode plate, and tape adhered on the peripheral surface of the electrode group. A current collector of the negative electrode plate is exposed in at least part of the outermost peripheral surface of the electrode group in the winding direction, and the current collector contacts a case body. The tape comprises a base material layer and an adhesive layer arranged continuously in the winding direction on the inner surface of the wound base material layer. Dividing the region seen from the wound inner surface of the tape into first regions configured from the base material layer and second regions configured from the base material layer and the adhesive layer, the first regions are interposed between second regions in at least part of the area of the tape in the winding direction.
    Type: Grant
    Filed: June 17, 2019
    Date of Patent: September 20, 2022
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Atsushi Mizawa, Kei Kobayashi, Takaki Nakao
  • Patent number: 11450893
    Abstract: A battery including an electrode group with a positive electrode plate and a negative electrode plate, and tape. A current collector of the negative electrode plate is exposed in at least part of the outermost peripheral surface of the electrode group in the winding direction, and the current collector contacts a case body. The tape comprises a base material layer and an adhesive layer arranged continuously in the winding direction on the inner surface of the wound base material layer. Dividing the region of the tape, seen from the wound inner surface, into first regions configured from the base material layer and second regions configured from the base material layer and the adhesive layer, in the winding axial direction of the electrode group, the first regions are arranged adjacent to a second region in at least the center end of the electrode group on the both ends of the tape.
    Type: Grant
    Filed: June 17, 2019
    Date of Patent: September 20, 2022
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Atsushi Mizawa, Kei Kobayashi, Takaki Nakao
  • Patent number: 11450923
    Abstract: A short circuit current interruption method of a battery system including: stacking a plurality of prismatic battery cells and connecting the plurality of prismatic battery cells with a parallel connection bus bar in parallel to form a battery block, wherein a sealing plate of the prismatic battery cell is a plate material having flexibility that deforms when an internal pressure rises due to an internal short circuit, and when a rise in the internal pressure due to the internal short circuit of the prismatic battery cell causes deformation, the deformation of the sealing plate is detected, and when an amount of deformation exceeds a setting value, the short circuit current of the battery connected in parallel with the internally short circuited battery is interrupted.
    Type: Grant
    Filed: November 15, 2018
    Date of Patent: September 20, 2022
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Naotake Yoshida, Kazuhiro Harazuka, Nobuo Iwatsuki, Shinji Ota
  • Publication number: 20220293931
    Abstract: This positive electrode active material for nonaqueous electrolyte secondary batteries comprises a lithium-transition metal composite oxide and a surface modification layer. The lithium transition metal composite oxide contains at least Al and 80 mol % or more Ni with reference to the total number of moles of metal elements excluding Li, and the surface modification layer contains at least Sr and is formed on the surface of primary particles of the lithium-transition metal composite oxide.
    Type: Application
    Filed: July 28, 2020
    Publication date: September 15, 2022
    Applicants: Panasonic Corporation, SANYO Electric Co., Ltd.
    Inventors: Katsuya Inoue, Takeshi Ogasawara, Yoshinori Aoki, Shun Nomura
  • Publication number: 20220294067
    Abstract: In the battery pack, a circuit board is attached to a battery holder accommodating therein batteries. A first locking portion is provided at each of slidable side edges on both sides of the circuit board parallel to each other. An insertion guide for the circuit board is provided in the battery holder. A pair of elastic extensions slenderly extended include second locking portions to be locked to first locking portions are arranged on both sides of the circuit board to be inserted into an insertion guide. The circuit board is inserted into the insertion guide of the battery holder. The second locking portions are locked by the first locking portions. The circuit board is held at a predetermined position on battery holder.
    Type: Application
    Filed: September 8, 2020
    Publication date: September 15, 2022
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Takeaki Wakabayashi, Kensaku Takeda
  • Patent number: 11444469
    Abstract: In order to improve safety while suppressing a decrease in efficiency of an equalizing process between a plurality of cells, controller executes an equalizing process between a plurality of cells by controlling a plurality of discharge circuits based on voltages of the plurality of cells measured by voltage measurement unit. Anomaly determination circuit determines whether or not the voltage of each of cells measured by voltage measurement unit is within a normal range. Controller includes, for each first cycle, a first discharge suspension period during which the voltages of the plurality of cells are measured without an influence of the equalizing process during execution of the equalizing process between the plurality of cells and includes, for each second cycle longer than the first cycle, a second discharge suspension period during which a determination result according to anomaly determination circuit is fixed.
    Type: Grant
    Filed: April 5, 2019
    Date of Patent: September 13, 2022
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Masato Nakayama, Hidetsugu Mukae, Yousuke Nakagawa, Masanori Ito
  • Patent number: 11444332
    Abstract: A secondary battery includes a rectangular exterior body having an opening and containing a first electrode assembly and a second electrode assembly, a sealing plate sealing the opening, and a positive-electrode current collector. The sealing plate has an electrolytic solution introduction hole. The first electrode assembly includes a first insulating sheet on an outermost surface thereof adjacent to the second electrode assembly. The second electrode assembly includes a second insulating sheet on an outermost surface thereof adjacent to the first electrode assembly. A first tape is attached to both an outermost surface of a first positive-electrode tab group and the first insulating sheet. A second tape is attached to both an outermost surface of a second positive-electrode tab group and the second insulating sheet. At least one of the first tape and the second tape is located to face the electrolytic solution introduction hole.
    Type: Grant
    Filed: December 23, 2019
    Date of Patent: September 13, 2022
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Shinji Toi, Taiki Nonaka