Patents Assigned to Sanyo Electric Co.
  • Patent number: 11444271
    Abstract: A battery includes an electrode assembly having a positive electrode and a negative electrode. The positive electrode includes a positive electrode substrate, a positive electrode active material layer formed on the surface of the positive electrode substrate, and a positive tab section having a substrate-exposed portion in which the positive electrode active material layer is not formed on the surface. The positive electrode active material layer has a notch in the end of the positive electrode active material layer. The outer edge of the notch encloses an end of a boundary where the positive tab section and the positive electrode active material layer come into contact.
    Type: Grant
    Filed: November 2, 2018
    Date of Patent: September 13, 2022
    Assignees: Panasonic Holdings Corporation, SANYO Electric Co., Ltd.
    Inventors: Yuma Kamiyama, Ryosuke Iwata, Katsuya Shiozaki
  • Patent number: 11437652
    Abstract: A method of manufacturing a secondary battery including an electrode body element fabricating step in which a first electrode body element including a positive electrode plate and a negative electrode plate, and a second electrode body element including a positive electrode plate and a negative electrode plate are fabricated, a tab-connecting step in which a first positive electrode tab group of the first electrode body element and a second positive electrode tab group of the second electrode body element are connected to a second positive electrode collector, and a first negative electrode tab group of the first electrode body element and a second negative electrode tab group of the second electrode body element are connected to a second negative electrode collector, and an electrode body fabricating step in which, after the tab-connecting step, the first electrode body element and the second electrode body element are unified.
    Type: Grant
    Filed: September 28, 2017
    Date of Patent: September 6, 2022
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Ryoichi Wakimoto, Atsushi Tsuji
  • Publication number: 20220278432
    Abstract: A secondary battery includes an electrode assembly including first and second electrodes, an outer body having an opening and housing the electrode assembly, a conductive sealing plate sealing the opening, and a deformable member. The sealing plate has a first through-hole. The deformable member seals the first through-hole. When the opening of the outer body faces upward, a second electrode connecting member electrically connected to the second electrode is above the deformable member. A conductive conducting member is disposed between the second electrode connecting member and the deformable member. The diameter of the conducting member is larger than the diameter of the first through-hole. When the pressure inside the outer body becomes equal to or higher than a predetermined value, the deformable member is deformed and brings the conducting member into contact with the second electrode connecting member and electrically connects the sealing plate and the second electrode connecting member.
    Type: Application
    Filed: May 19, 2022
    Publication date: September 1, 2022
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Ryoichi Wakimoto, Yasuhiro Yamauchi
  • Patent number: 11430993
    Abstract: A positive electrode includes a positive electrode substrate and a positive electrode active material layer disposed on at least one surface of the positive electrode substrate. The positive electrode active material layer contains a positive electrode active material, a binder, and an electroconductive agent. The positive electrode active material layer contains, as the electroconductive agent, a string-shaped agglomerate formed of fibrous carbons gathered and entangled with each other. The agglomerate has a length of 30 ?m or more.
    Type: Grant
    Filed: December 23, 2019
    Date of Patent: August 30, 2022
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Keisuke Ota, Hiroshi Matsuyama, Haruya Nakai
  • Patent number: 11431059
    Abstract: In a battery pack, a battery core pack is housed in an outer case where a gas discharge hole is closed by a breathable waterproof sheet, a design sheet is disposed to cover the breathable waterproof sheet, a gas groove is provided between the breathable waterproof sheet and the design sheet, and the gas groove communicates with a discharge side of the breathable waterproof sheet.
    Type: Grant
    Filed: February 8, 2019
    Date of Patent: August 30, 2022
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Masaya Nakano, Jyunichi Fukumori, Kazuaki Fukutome, Hiroshi Arikawa
  • Publication number: 20220271273
    Abstract: A nonaqueous electrolyte secondary battery including an electrode body which comprises a positive electrode, a negative electrode and a separator that is arranged between the positive electrode and the negative electrode, while comprising a heat-resistant layer and a base material layer; and a nonaqueous electrolyte. The positive electrode having a positive electrode mixture layer containing a positive electrode active material and resin-coated particles obtained by coating metal-based particles with a resin that melts at a temperature from 100° C. to 150° C.; the metal-based particles contain at least either metal or metal compound particles, which are dissolved in the nonaqueous electrolyte at 4.3 V (vs. Li/Li+) or less; the metal-based particles have an average particle diameter of more than 1 ?m; the content of the resin-coated particles is 0.5%-10% by mass relative to the total amount of the positive electrode mixture layer; and the heat-resistant layer contains a filler and a binder.
    Type: Application
    Filed: July 20, 2020
    Publication date: August 25, 2022
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Nobuhiro Sakitani, Takaharu Morikawa
  • Publication number: 20220271391
    Abstract: In a battery pack, a heat-resistant cap is coupled to an end of a battery block including battery cells each having a discharge valve on an end surface thereof and arranged in plural rows. A valve-side end surface of battery cell is arranged at a first end of the battery block to which heat-resistant cap is coupled. Heat-resistant cap includes closing plate providing a first discharge gap between the closing plate and end surface of the battery block, a peripheral wall coupled to a periphery of closing plate and providing a second discharge gap between the peripheral wall and an outer circumference of the battery block, a partition wall disposed between end surfaces of adjacent battery cells and partitioning the first discharge gap into portions at end surfaces of battery cells.
    Type: Application
    Filed: July 27, 2020
    Publication date: August 25, 2022
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Takeaki Wakabayashi, Kensaku Takeda
  • Patent number: 11424517
    Abstract: A negative electrode terminal includes a flange, and a connection portion disposed on a first surface of the flange. The connection portion is inserted into a terminal attachment hole. The negative electrode terminal includes a first area made of aluminium or an aluminium alloy, and a second area made of copper or a copper alloy. In the flange, the second area is disposed adjacent to the first surface, and the first area is disposed adjacent to the second surface. A boundary between the first area and the second area is disposed between the first surface and the second surface. A thinnest portion of the first area of the flange in the thickness direction of the flange has a thickness of larger than or equal to 0.3 mm. An external electroconductive member made of aluminium or an aluminium alloy is welded to the flange to form a welded portion.
    Type: Grant
    Filed: December 6, 2019
    Date of Patent: August 23, 2022
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Yohei Muroya, Hiroshi Takabayashi
  • Patent number: 11424516
    Abstract: A battery pack includes: a connector holder that is fixed to an exterior case and has a second main surface that faces an inside of the exterior case; a floating connector connected with a center of the connector holder in such a manner that the floating connector floats such that an orientation of the floating connector is variable upward, downward, leftward, and rightward; and a lead wire fixed to an inner surface of the floating connector. The lead wire extends through an inside of the exterior case. The Lead wire) connects the floating connector with a circuit board. The connector holder has a guide pipe on a second-main-surface side of connector holder. A shape of an edge of the guide pipe is a circle that has a cut-off portion. The cut-off portion has a radius of curvature that is larger than a radius of curvature of the circle.
    Type: Grant
    Filed: July 23, 2018
    Date of Patent: August 23, 2022
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Masami Haino, Koichi Muramatsu
  • Publication number: 20220263188
    Abstract: A battery pack includes a battery block including battery cells connected to one another and a case accommodating the battery block. Each battery cell includes a discharge valve on an end surface of the cell which is configured to open when an internal pressure exceeds a predetermined pressure. The battery cells are arranged on a straight line such that respective end surfaces of the calls face each other. The battery block has a discharge gap between the end surfaces of the cells facing each other which is configured to guide exhaust gas from the discharge valve The case includes lower case, an upper case, a heat dissipation plate arranged in lower case and between the lower case and battery block, and a bendable heat-resistant cover protruding from a side edge of the heat dissipation plate and arranged at a position covering an opening of discharge gap.
    Type: Application
    Filed: July 27, 2020
    Publication date: August 18, 2022
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Takeaki Wakabayashi, Kensaku Takeda
  • Publication number: 20220263185
    Abstract: In a battery pack, a heat-resistant cap is coupled to an end of a battery block including battery cells positioned at predetermined positions by a battery holder and a circuit board coupled to a first surface and accommodated in an exterior case. Each of the battery cells includes a discharge valve. A heat-resistant cap includes closing plate portion forming first discharge gap between the cap and an end surface of the battery block, and a peripheral wall portion forming a second discharge gap between the peripheral wall portion and the first surface of the battery block. A circuit board forms a ventilation gap between the circuit board and the first surface of the battery block. The ventilation gap communicates with the second discharge gap.
    Type: Application
    Filed: June 24, 2020
    Publication date: August 18, 2022
    Applicant: SANYO Electric Co., Ltd.
    Inventor: Hidemi Kurihara
  • Patent number: 11417923
    Abstract: A battery pack includes a battery assembly, a heat radiation molding being molded in advance and having flexibility, and an external case housing the battery assembly. The battery assembly includes at least one secondary battery cell and a battery holder to hold and house the at least one secondary battery cell. A heat radiation molding covers a surface of the at least one secondary battery cell and is designed to melt in response to heat generated from the at least one secondary battery cell.
    Type: Grant
    Filed: July 17, 2018
    Date of Patent: August 16, 2022
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Kazuaki Fukutome, Hiroshi Arikawa
  • Publication number: 20220255074
    Abstract: Provided is a cathode active material for a non-aqueous-electrolyte secondary battery, the cathode active material containing a lithium composite oxide that has a layered structure containing a Li layer and that is represented by general formula LiaNi?Al?Co?M?SrxO2-w (in the formula, 0.95<a<1.05, 0.85???0.95, 0<??0.08, 0???0.1, 0???0.15, 0<x?0.015, 0?w<0.05, ?+?+?+?=1, and M is at least one type of element selected from Mn, Fe, Ti, Si, Nb, Zr, Mo, and Zn), wherein the proportions of metal elements present in the Li layer excluding Li are in the range of 1-2.5 mol % with respect to the total molar quantity of metal elements in the lithium composite oxide excluding Li.
    Type: Application
    Filed: June 23, 2020
    Publication date: August 11, 2022
    Applicants: Panasonic Corporation, SANYO Electric Co., Ltd.
    Inventors: Yoshinori Aoki, Shun Nomura, Takeshi Ogasawara
  • Patent number: 11411224
    Abstract: A highly reliable secondary battery is provided, in which a short circuit between a positive electrode plate and a negative electrode plate is prevented. The negative electrode plate includes a negative electrode core and a negative electrode active material layer formed on the negative electrode core. An electrode assembly includes a negative electrode core-stacked portion including stacked layers of the negative electrode core, and the negative electrode core-stacked portion is joined to a first surface of the negative electrode current collector to form a joined portion. The irregularity-formed portion is formed on a second surface of the negative electrode current collector that is opposite to the first surface and is located in a portion of the negative electrode current collector in which the joined portion is formed. A sheet member used as a cover member is disposed on the second surface so as to cover the irregularity-formed portion.
    Type: Grant
    Filed: December 10, 2019
    Date of Patent: August 9, 2022
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Hiroshi Takabayashi, Shinichirou Yoshida
  • Patent number: 11411274
    Abstract: An object of the present disclosure is to provide a high-endurance and long-life nonaqueous electrolyte secondary battery including a battery case having sealing performance unlikely to be degraded. A nonaqueous electrolyte secondary battery according to an aspect of the present disclosure includes a closed-end cylindrical outer can, a sealing body that closes an opening of the outer can, a resin gasket disposed between the outer can and the sealing body, a sealing member interposed between the outer can and the gasket, and a nonaqueous electrolyte. The sealing member has a multilayer structure including a first sealing member layer, the main constituent of which is one selected from butadiene rubber, urethane rubber, silicone rubber, chloroprene rubber, and isoprene rubber, and a second sealing member layer, the main constituent of which is one selected from ethylene propylene rubber, ethylene propylene diene rubber, and fluoro rubber.
    Type: Grant
    Filed: September 3, 2018
    Date of Patent: August 9, 2022
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Yukihiro Oki, Yoshiyuki Muraoka, Shuichi Yamashita
  • Patent number: 11408776
    Abstract: Disclosed is a power supply device including a battery having an exhaust valve that opens when an internal pressure becomes higher than a set pressure, the battery being housed in a case, a temperature sensor that detects a temperature in the case, and a detection circuit that detects opening of the exhaust valve at a detected temperature detected by the temperature sensor. In this power supply device, the detection circuit detects that a high temperature time (t1) from a timing at which a rate of rise (?T/?t) of the temperature detected by the temperature sensor is higher than a rise rate set value and exceeds the rise rate set value to a timing at which the detected temperature falls to less than or equal to a reference temperature is longer than a high temperature time set value, and detects the opening of the exhaust valve.
    Type: Grant
    Filed: April 5, 2019
    Date of Patent: August 9, 2022
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Masashi Okumura, Tsukasa Masuda
  • Publication number: 20220247051
    Abstract: A nonaqueous electrolyte secondary battery is characterized in that the positive electrode comprises: a positive electrode collector; a positive electrode mixture layer which is formed on at least a part of the surface of the positive electrode collector; a conductive positive electrode tab which has one end connected to a positive electrode exposure part where the positive electrode mixture layer is not formed on the surface of the positive electrode collector, while having the other end extend in the short-side direction of the positive electrode from the positive electrode collector; and a protection member which is arranged on the surface of the positive electrode collector so as to cover at least the one end of the positive electrode tab and the positive electrode exposure The protection member has one or more cuts in both ends of the positive electrode in the longitudinal direction.
    Type: Application
    Filed: May 20, 2020
    Publication date: August 4, 2022
    Applicant: SANYO Electric Co., Ltd.
    Inventor: Takafumi Sakida
  • Publication number: 20220246923
    Abstract: The purpose of the present disclosure is to improve the cycle characteristics of a secondary battery that uses an Si-based active material containing Si. A negative electrode active material (Si-based active material) for secondary batteries according to one embodiment of the present invention comprises core particles, each of which is obtained by dispersing Si particles in a silicon oxide phase or a silicate phase, and a carbon material that adheres to the surfaces of the core particles. If a D/G ratio is the ratio of the peak intensity of the D-band to the peak intensity of the G-band in the Raman spectrum, the carbon material contains a first carbon material that has a D/G ratio of from 0.8 to 2 and a second carbon material that has a D/G ratio of from 0.01 to 0.5. The D/G ratio of the carbon material is from 0.2 to 0.9.
    Type: Application
    Filed: June 24, 2020
    Publication date: August 4, 2022
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Isao Koizumi, Yasunobu Iwami, Takaharu Morikawa
  • Patent number: 11404754
    Abstract: A conductive member is disposed near a side of the sealing plate facing an electrode assembly with a first insulating member disposed therebetween. The conductive member has a conductive-member opening portion. The conductive member is connected to a positive electrode terminal that projects toward au outside of the battery from the sealing plate. The conductive-member opening portion of the conductive member is sealed by a deformation plate. The deformation plate is connected to a first positive-electrode current collector of a current collecting member, which is electrically connected to positive electrode plates. The deformation plate is deformed in response to an increase in pressure in a rectangular exterior body, and the conductive path between the positive electrode plate and the positive electrode terminal is broken in response to the deformation of the deformation plate. A cover is disposed between the first positive-electrode current collector and the electrode assembly.
    Type: Grant
    Filed: January 23, 2018
    Date of Patent: August 2, 2022
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Ryoichi Wakimoto, Hirofumi Furukawa, Hiroyuki Yamada
  • Patent number: 11404741
    Abstract: In a battery system, an output lead is exposed at an opening of an outer case, and the outer case accommodates a cradle mounting a lead plate and disposed at a fixed position. The cradle includes an upper plate allowing the lead plate to be disposed on the upper plate, a peripheral wall disposed around the lead plate, a drainage hole opened in the upper plate, and a drainage channel for water flowing from the drainage hole. The outer case is provided with a drainage opening allowing water flowing from the drainage channel to be externally drained. The lead plate includes a planar part disposed inside the peripheral wall, and a rising part crossing over the peripheral wall. Entering water flowing from the opening flows from the drainage hole and passes through the drainage channel to be externally drained out of the drainage opening of the outer case.
    Type: Grant
    Filed: November 22, 2017
    Date of Patent: August 2, 2022
    Assignee: SANYO Electric Co., Ltd.
    Inventor: Hiroyuki Takahashi