Abstract: A knitted fabric having moisture management properties. The fabric is formed from filamentary yarns and spun yarns, both the filamentary and spun yarns having substantially the same weight per unit of length. The fabric is knitted with so that the courses alternate between a filamentary yarn and a spun yarn.

Abstract: A panty construction having improved moisture management. The panty construction includes a body portion having a waist opening, a front section and a back section, a crotch section, and a panty liner. The panty liner is formed from a knitted fabric comprising alternating courses of hydrophilic yarns. The yarns are knitted to form a rib knit with parallel ribs, the parallel ribs formed parallel to the alternating courses. The panty liner overlies and is attached to the inner surface of the crotch area so that the parallel ribs are substantially parallel with the major axis of the crotch area.

Abstract: A system for controlling the width and stitch density of a moving fabric web compacted by a fabric compaction system. The width control subsystem comprises a first camera which captures an image of a moving fabric web, and a first controller, wherein the first controller receives the captured image, calculates the width of the fabric web, and compares the calculated width to a first width set point. The stitch count control subsystem comprises a second camera that captures an image of a moving fabric web, and a second controller, wherein the second controller receives the captured image, calculates the stitch count of the fabric web, and compares the calculated stitch count to a first stitch count set point.

Abstract: A garment adapted for attachment of a label subsequent to the substantially complete manufacture of the garment, where the garment comprises a joining seam between two garment components joined together to form a collar portion of the garment; and a strip which covers a portion of the joining seam, wherein a length of the strip is not attached on at least one side, thereby exposing the joining seam in order to facilitate the attachment of the label.

Abstract: A shaped blank has a body with a knitted section yarns disposed in a knitted direction. The body has an opening in the knitted section. The shaped blank has a fringe between the knitted section and the opening with the fringe being defined by each yarn of the yarns extending into the opening predetermined distance along the knitted direction. The predetermined distance is less than about two centimeters.

Abstract: A method for circularly knitting an elastomeric yarn into a knitted fabric is provided. The method includes: operating a circular knitting machine at a machine rate, retaining a free end of the elastomeric yarn in a substantially relaxed condition, and taking up the free end into the circular knitting machine while feeding the elastomeric yarn at a first feed rate. The first feed rate maintains the elastomeric yarn in the substantially relaxed condition. The circular knitting machine continues to operate at the machine rate during the taking up of the free end.

Abstract: A circular knit bra is provided. The bra has a pair of breast cups, a central gore disposed between the breast cups, and a pair of side panels. Each of the breast cups has at least two different areas of stretchability. Each different area of stretchability has a different stitch density.

Abstract: An underwear construction including multiple fabric panels that are adjoined by trimless seams.

Abstract: In a first embodiment, a first fabric layer has gelatinous strips, thereby separating the first fabric layer into sections. A second fabric layer is positioned upon the first fabric layer, and an underwire is positioned on the second fabric layer opposite the first fabric layer. The first fabric layer is then folded onto itself to enclose the second fabric layer and the underwire. In a second embodiment, a third, or intermediate, fabric layer is positioned between the first and second fabric layers. In a third embodiment, an underwire is surrounded by a first, non-woven fabric layer. A second, rigid-type fabric having a bladder with a gelatinous material is positioned on the first fabric. The first fabric is wrapped around the underwire, and the bladder is positioned against the body of the wearer.

Abstract: A circularly knitted garment having a body portion and a shaped band is provided. The body portion has a first area defined therein. The shaped band is also defined in the body portion such that a seamless interface is formed between the body portion and the shaped band.

Abstract: A system and method for shipping and displaying merchandise items includes a shipping display container having a front, back, and two side walls, a bottom, and dividers between the front and back walls for aligning merchandise items in rows. The container includes notches on both side walls adapted to engage a support frame and maintain the container in stable position. Such a system and method for provide for efficient utilization of space in both shipping and display of merchandise items and for stable positioning of shipping containers during shipping in a retail display.

Abstract: A garment provides a weft knitted fabric having an open fabric effect that is sufficiently stable against run-back to enable the fabric to be used as a garment fabric. Also, the garment provides a weft knitted fabric that is stable against run-back and may be knit from lightweight yarns to produce a fabric having a lace-like characteristics, such as visually looking like lace and having a similar weight per unit area as lace.

Abstract: A tube brassiere is formed from a circularly knitted garment blank. The blank has an internal dimension, a length, and a pair of breast cup defined therein. The length of the blank encircles a torso of a wearer.

Abstract: A knitted fabric comprising two confronting webs, each web being formed by a series of continuous lengths of yarn extending generally parallel to one another and having loops arranged in walewise and coursewise rows. One web overlies the other and, the two webs being united at intervals by a tuck stitch of yarn of one web engaging the other web. The tuck stitches are spaced apart walewise by a plurality of courses to create channels between the stitches. The channels extend walewise of the webs. At least one yarn is inserted under tension between the two fronting webs and held in parallel relation to the parallel lengths of yarn. When relaxed, the yarn inserted under tension causes the confronting webs to be spaced apart within each of the channels.

Abstract: A method and system for designing circularly knitted garments are provided. The method includes designing a model of the circularly knitted garment, stretching the model from a first size to a second size, and governing the stretching with one or more user definable rules. The system includes a circular knitting machine, a controller for controlling the circular knitting machine with a machine code, a tool for saving a model of the circularly knitted garment as a first output, and a conversion program for converting the first output into the machine code. The tool has a stretching function for changing a size of the first output using one or more user selected rules.

Abstract: A circular knit blank and a garment made therefrom. The circular knit blank and garment made therefrom has a first portion being formed from a first yarn having a first elasticity and a second portion integrally knit to the first portion. The second portion has a second yarn with a second elasticity being different than the first elasticity. The second yarn is knitted into a plurality of loops with a desired number of loops of having a tension that is different than the remainder of the plurality of loops so that the second elasticity imparts a selected shape to a body when worn.

Abstract: An automated process is provided that includes loading a blank on a carrier and moving one of the carrier or the blank to more than one of a number of stations. The carrier has at least a portion with a desired shape that provides the blank with a stretched condition. Each station performs an operation on the blank while the blank is mounted on the carrier.

Abstract: A cushion insert having a cushion material, a support member, and a cover is provided. The cushion material is enclosed by an upper ply and a lower ply. The support member is disposed on the upper ply. The cover secures the support member to the upper ply so that the support member restrains expansion of the cushion material toward the upper ply.

Abstract: There is provided a brassiere strap made of a rigid fabric. The strap has a first surface with two or more rows of silicone gel. Preferably, the rows are in a straight axial line. The first surface preferably has an indicia thereon. The first surface positioned for contacting the shoulder of the wearer to prevent the brassiere strap from sliding off the shoulder of the wearer.

Abstract: A fusion undergarment, and more particularly a brassiere, having a transparent layer with an inner surface and an outer surface, a support layer having an inner surface and an outer surface, and an adhesive layer for fusing the transparent layer with the support layer. The undergarment provides a balance of comfort, support and sensual appeal. The fusing process comprising the steps of fusing the adhesive layer to the support layer, cutting the fused adhesive-support layer into a desired shape, fusing the cut adhesive-support layer to the transparent layer, forming the breast supporting cup portions of the bra, preferably in a subsequent molding action. When the bra is worn, the support layer extends primarily under a wearer's breasts along a lower and side breast profile providing an optimal balance of comfort and support, while the transparent layer provides the requisite sensual appeal.