Patents Assigned to Sara Lee Corporation
  • Publication number: 20040123405
    Abstract: A method of dyeing a fabric is provided. The method includes removing folds from the fabric, spraying a dye on a first side of the fabric, and exposing the fabric to a migration and fixation process prior to the dye drying on the first side so that the dye migrates from the first side to a second side of the fabric and reacts with and affixes to a component of the fabric.
    Type: Application
    Filed: June 23, 2003
    Publication date: July 1, 2004
    Applicant: Sara Lee Corporation
    Inventor: Martin Bentham
  • Patent number: 6745481
    Abstract: A pantyhose inspection device comprises a flat panel having two spaced-apart legs extending upwardly from a bifurcation point, a transverse bar positioned between the two legs, a vertical center bar having a plurality of center seam measurement indicators, a vertical, rectangular-shaped cut-out on each side of the center bar, a plurality of panty volume indicators, toe length indicators, a waistband attachment mechanism, and a waistband stretch measurement scale. Such a device allows quick and reliable assessment of gusset placement, center seam straightness and stretch, panty volume, toe length, and waistband stretch in a pantyhose garment using a single device.
    Type: Grant
    Filed: March 20, 2002
    Date of Patent: June 8, 2004
    Assignee: Sara Lee Corporation
    Inventor: Michael Faircloth
  • Publication number: 20040106354
    Abstract: A method of forming an undergarment is provided. The method includes inserting an adhesive layer between a first fabric layer and a second fabric layer to form a fabric sub-assembly, the sub-assembly having a periphery that is larger than an outer periphery of the undergarment; causing the adhesive layer to form a laminate from the sub-assembly; and removing a trim from the laminate at the outer periphery to form a finished edge of the undergarment, wherein the first and second fabric layers comprise at least one cotton material.
    Type: Application
    Filed: July 1, 2003
    Publication date: June 3, 2004
    Applicant: Sara Lee Corporation
    Inventors: Gloria Falla, Roger Warren
  • Patent number: 6728973
    Abstract: An undergarment having a body portion and a pair of depending leg portions having a crotch region located therebetween with the body and leg portions being integrally formed from a single blank of warp knitted fabric. The opposed side edges of the blank being seamed together to define the body and leg portions. The blank is knitted to define compressive regions in the blank with different compressive strengths and being knitted to define stretch regions in the blank which have different stretch characteristics with the positional location, the size and shape of the regions being predetermined to provide desired shaping characteristics of the garment.
    Type: Grant
    Filed: November 1, 2002
    Date of Patent: May 4, 2004
    Assignee: Sara Lee Corporation
    Inventors: Rachel Webley, Valentina Collins
  • Patent number: 6708530
    Abstract: A brassiere having a terry loop stitch construction knitted into desired portions of the brassiere, preferably within at least the breast cups of the brassiere, is provided. The terry loop may be a true sinker produced terry loop or mock terry loop. The brassiere may be a single-layer brassiere or a double-layer brassiere. A blank for manufacturing the brassiere and method of manufacturing the brassiere is also provided.
    Type: Grant
    Filed: July 2, 2002
    Date of Patent: March 23, 2004
    Assignee: Sara Lee Corporation
    Inventor: John Mitchell
  • Patent number: 6694720
    Abstract: An apparatus for forming a cotton/rayon blended yarn. The apparatus includes a supply of cotton fibers and a supply of rayon fibers. A blending operation line blends the cotton fibers and the rayon fibers. The fibers are then spun in an open end spinning turbine having a twist multiple of less than about 3.7 at a rotor speed of less than about 112,000 RPM. A roughing navel downstream from the open and spinning turbine distressing the surface of the cotton/rayon blended yarn to further improve the hand of yarn. The yarn is then knitted or woven into fabric and finished. The resulting fabric, and apparel made therefrom, has the advantage of having a particularly soft and luxurious hand, particularly compared to fabric knit from 100% cotton yarn.
    Type: Grant
    Filed: November 12, 2002
    Date of Patent: February 24, 2004
    Assignee: Sara Lee Corporation
    Inventors: Sonny B. Driggars, Carroll D. Lineberry, Steve B. Brooks
  • Patent number: 6687918
    Abstract: A garment adapted for attachment of a label subsequent to the substantially complete manufacture of the garment, where the garment comprises a joining seam between two garment components joined together to form a collar portion of the garment; and a strip which covers a portion of the joining seam, wherein a length of the strip is not attached on at least one side, thereby exposing the joining seam in order to facilitate the attachment of the label.
    Type: Grant
    Filed: October 5, 2001
    Date of Patent: February 10, 2004
    Assignee: Sara Lee Corporation
    Inventors: William Robert Hooks, Stephen Ray Castelloe
  • Patent number: 6685535
    Abstract: A circular knit bra is provided. The bra has a pair of breast cups, a central gore disposed between the breast cups, and a pair of side panels. Each of the breast cups has at least two different areas of stretchability. Each different area of stretchability has a different stitch density.
    Type: Grant
    Filed: March 7, 2002
    Date of Patent: February 3, 2004
    Assignee: Sara Lee Corporation
    Inventor: John Mitchell
  • Patent number: 6685534
    Abstract: An adjustable circular knit bra is provided. The bra has a pair of breast cups, a central gore disposed between the breast cups, and a pair of side panels. Each side panel is adjacent to a different one of the pair of breast cups. The central gore also has a stabilizing area knitted therein. The breast cups also have a stabilizing area knitted into the bottom edge of each breast cup. The bra preferably also has a pair of adjustable shoulder straps. The bra preferably also has adjustable fasteners at the bra back.
    Type: Grant
    Filed: October 31, 2001
    Date of Patent: February 3, 2004
    Assignee: Sara Lee Corporation
    Inventors: John Mitchell, Sandra Ann Waitz
  • Patent number: 6682395
    Abstract: In a first embodiment, a first fabric layer has gelatinous strips, thereby separating the first fabric layer into sections. A second fabric layer is positioned upon the first fabric layer, and an underwire is positioned on the second fabric layer opposite the first fabric layer. The first fabric layer is then folded onto itself to enclose the second fabric layer and the underwire. In a second embodiment, a third, or intermediate, fabric layer is positioned between the first and second fabric layers. In a third embodiment, an underwire is surrounded by a first, non-woven fabric layer. A second, rigid-type fabric having a bladder with a gelatinous material is positioned on the first fabric. The first fabric is wrapped around the underwire, and the bladder is positioned against the body of the wearer.
    Type: Grant
    Filed: December 6, 2002
    Date of Patent: January 27, 2004
    Assignee: Sara Lee Corporation
    Inventors: Gloria Falla, Deborah Batcha
  • Publication number: 20040014394
    Abstract: A circular knit bra is provided. The bra has a torso encircling shape with a torso part having an outer fabric, an inner fabric, and a bra bottom. The outer fabric and the inner fabric each have a lower edge. The outer fabric and the inner fabric form a double layer. An integrally knitted reinforced anchoring chest band at the lower edge of the inner fabric forms a fold line, such that the anchoring chest band is concealed by the outer fabric layer. The bra bottom may have a smooth straight finished edge, a decorative scalloped edge, or a beaded edge mini-turned welt treatment.
    Type: Application
    Filed: July 18, 2002
    Publication date: January 22, 2004
    Applicant: SARA LEE CORPORATION
    Inventors: John Mitchell, Sandy Ann Waitz
  • Publication number: 20040003629
    Abstract: A brassiere having a terry loop stitch construction knitted into desired portions of the brassiere, preferably within at least the breast cups of the brassiere, is provided. The terry loop may be a true sinker produced terry loop or mock terry loop. The brassiere may be a single-layer brassiere or a double-layer brassiere. A blank for manufacturing the brassiere and method of manufacturing the brassiere is also provided.
    Type: Application
    Filed: July 2, 2002
    Publication date: January 8, 2004
    Applicant: SARA LEE CORPORATION.
    Inventor: John Mitchell
  • Patent number: 6672762
    Abstract: A flexible package with a body portion that includes a front, a back, a bottom and two sides. A top portion extends from the front upwardly and rearwardly, ultimately engaging the back in a secured relationship with a latch. A hanger is formed in the end of the top to allow the package to be suspended or hung from a hook or peg.
    Type: Grant
    Filed: February 8, 2000
    Date of Patent: January 6, 2004
    Assignee: Sara Lee Corporation
    Inventors: Michael Faircloth, J. Reid London
  • Publication number: 20030230120
    Abstract: The present invention relates to a method of manufacturing a single knit tubular blank, and the resultant blank and products. The method provides two circular knit brassieres each having first and second layers, thereby minimizing the steps in the process of manufacturing.
    Type: Application
    Filed: May 22, 2003
    Publication date: December 18, 2003
    Applicant: SARA LEE CORPORATION
    Inventors: John c. Mitchell, Robert T. Spillane
  • Patent number: 6653250
    Abstract: A low-shrinkage, stable print platform circular knitted, cotton/synthetic fabric. The fabric is a two end fleece fabric having a weight of between about 8 to 12 oz. per sq.yd., a stitch density of between about 800 to 1000; and a face yarn count of the fabric is between about 16 to 20. In the preferred embodiment, the backing yarn count of the fabric is between about 7 to 12. The resulting fabric construction of the present invention has stretch of less than about 3% stretch in the width direction and less than about 3% stretch in the length direction when tested according to a standard stretch chart. In addition, the fabric of the present invention has shrinkage in the range of less than 5% when tested according to a standard one wash cycle. The resulting fabric is an exceptionally stable print platform, circular knitted fabric and improved pilling resistance.
    Type: Grant
    Filed: September 29, 2000
    Date of Patent: November 25, 2003
    Assignee: Sara Lee Corporation
    Inventor: Sonny B. Driggars
  • Patent number: 6651463
    Abstract: This knitted boxer comprises a shorts part (3) forming two leg openings and a crotch part; the crotch part is made of a knitted part of two adjacent pieces of different tension, with a pinched piece (25) sewn onto a front seam (10) connecting the two leg openings and a non-pinched part sewn onto a rear seam connecting the two leg openings, the rear seam being longer than the front seam.
    Type: Grant
    Filed: December 12, 2002
    Date of Patent: November 25, 2003
    Assignee: Sara Lee Corporation
    Inventor: Michel Andre Bonnin
  • Patent number: 6634923
    Abstract: A brassiere shoulder strap is provided that is shaped so that it conforms to the shape of the shoulder of the wearer. By conforming to the shape of the shoulder, the strap provides and maintains a cushioning effect. The shoulder strap has a curvilinear shaped area that is wider than a conventional brassiere strap in order to increase the size of the load bearing region of the wearer's shoulder. This curvilinear shaped area has an outer cover that surrounds an interior hollow portion. This interior hollow portion is filled with a cushioning material. In a preferred embodiment, the cushioning material is a silicone gel.
    Type: Grant
    Filed: July 16, 2002
    Date of Patent: October 21, 2003
    Assignee: Sara Lee Corporation
    Inventor: Sandy Ann Waitz
  • Publication number: 20030192351
    Abstract: A circular knit blank for use in the manufacture of undergarments, and the garments so manufactured have a circular knit body, and a reinforcement area or areas. The body has a graded stitch density. The reinforcement area or areas have increased stitch density with resultant shorter stretch and higher modulus formed by shortening the stitch lengths during the knitting process. The garment also has a waist band and leg bands formed using a turned welt. The garment may also have a knitted-in stitch pattern design in the body and reinforcement areas formed using miss positive float combination stitching.
    Type: Application
    Filed: April 12, 2002
    Publication date: October 16, 2003
    Applicant: Sara Lee Corporation
    Inventors: Virginia Meckley, Kyle C. Pope
  • Patent number: D483922
    Type: Grant
    Filed: January 16, 2003
    Date of Patent: December 23, 2003
    Assignee: Sara Lee Corporation
    Inventor: Ludovic Ledein
  • Patent number: D487541
    Type: Grant
    Filed: January 16, 2003
    Date of Patent: March 16, 2004
    Assignee: Sara Lee Corporation
    Inventor: Ludovic Ledein