Patents Assigned to Shaw Industries
  • Publication number: 20140260797
    Abstract: Implementationd disclosed herein describe a drive link systems for use in a tufting machine. The drive link systems include a goose-neck, a rocker arm, and three drive links that impart increased rigidity to the connection between the goose-neck and the rocker arm. The drive link systems are provided without a lubrication system. The rocker arm and the drive links are formed of light-weight material.
    Type: Application
    Filed: March 10, 2014
    Publication date: September 18, 2014
    Applicant: Shaw Industries Group, Inc.
    Inventor: David R. Maddox
  • Publication number: 20140260032
    Abstract: A tile having a contrast pattern intermixed with a portion of a background pattern. The contrast pattern is positioned proximate a selected corner of the tile and has a contrast color different than the colors of the background pattern. Within a surface covering, the rotational position of the tile can be varied to thereby achieve a desired visual appearance with respect to the contrast patterns of adjacent tiles.
    Type: Application
    Filed: March 5, 2014
    Publication date: September 18, 2014
    Applicant: Shaw Industries Group, Inc.
    Inventor: Pamela Managan Rainey
  • Publication number: 20140272263
    Abstract: Disclosed is a process for making an acid dye stain-resistant nylon resin in a continuous multi stage polymerization process. The process provides an acid dye stain-resistant nylon resin of requisite molecular weight at high production rates and a high sulfur content. Also disclosed are fibers, yarns, and textiles comprising the acid dye stain-resistant nylon resin.
    Type: Application
    Filed: March 14, 2014
    Publication date: September 18, 2014
    Applicant: SHAW INDUSTRIES GROUP, INC.
    Inventors: JAMES H. KEEN, EARL SCHOENBORN
  • Publication number: 20140220304
    Abstract: Disclosed is a floor covering having an embossed polyurethane foam backing layer and methods of making and using same. A bottom surface of the backing layer can be thermo-embossed with a predetermined pattern, and the bottom surface of the backing layer can define at least one fluid pathway in communication with a side edge of the floor covering. The floor covering can also have a layer of skid-resistant material connected to the bottom surface of the backing layer.
    Type: Application
    Filed: April 9, 2014
    Publication date: August 7, 2014
    Applicant: Shaw Industries Group, Inc.
    Inventor: Gregory D. Fowler
  • Publication number: 20140196264
    Abstract: A system and method for automated control and improvement of the consistency of yarn texture in a yarn system. The system and method are configured to monitor, improve and/or control the operating conditions of the yarn system. A plurality of sensors sense the operating conditions and send the sensed conditions to a processor. The processor monitoring the system can cause adjustments to the operating conditions to be made if a condition is outside of a predetermined tolerance.
    Type: Application
    Filed: March 17, 2014
    Publication date: July 17, 2014
    Applicant: Shaw Industries Group, Inc.
    Inventors: Eric Beard Boetsch, Kevin Cowart, Mark Spangler, Larry Sims, Brent Brown, Nathan Smith, Chris Cooper
  • Publication number: 20140082859
    Abstract: A process for manufacturing spaced dyed yarn for use with tufted or pile carpet including applying one or more colors of dye to one or more yarns in a predetermined spaced relation to form a colorized yarn having a predetermined color pattern.
    Type: Application
    Filed: October 31, 2013
    Publication date: March 27, 2014
    Applicant: Shaw Industries Group, Inc.
    Inventors: Bryan Morton, George Cavanaugh, Kenneth Keith
  • Publication number: 20140053347
    Abstract: A process for manufacturing spaced dyed yarn for use with tufted or pile carpet including applying one or more colors of dye to one or more yarns in a predetermined spaced relation to form a colorized yarn having a predetermined color pattern.
    Type: Application
    Filed: October 31, 2013
    Publication date: February 27, 2014
    Applicant: Shaw Industries Group, Inc.
    Inventors: Bryan Morton, George Cavanaugh, Kenneth Keith
  • Publication number: 20140030450
    Abstract: An artificial turf filament has a cross-section that includes a body having a center juncture having a first width and a first and second wing member arranged in diverging orientation from the center juncture. Each wing member having a plurality of legs and a plurality of leg junctures positioned between respective legs of the plurality of legs. Moving from the center juncture to a distal end of each wing member, the minimal cross-sectional widths of the respective legs of the plurality of legs decrease and the maximal cross-sectional widths of the respective leg junctures of the plurality of leg junctures decrease.
    Type: Application
    Filed: July 25, 2013
    Publication date: January 30, 2014
    Applicant: SHAW INDUSTRIES GROUP INC.
    Inventor: Joel Corn
  • Publication number: 20130340660
    Abstract: The invention relates to a control system for a tufting machine configured for forming tufted carpet. The tufting machine can have a system controller in communication with the tufting machine and with a plurality of yarn feed controllers for controlling operation of yarn feed motors that are configured to supply yarn from a source of yarn to the tufting machine. The system controller is programmable to enable input of a plurality of predetermined yarn feed profiles for selected stitches of a programmed pattern to be tufted such that, although at least two of the predetermined yarn feed profiles can be different, substantially the same feed length of yarn is used from each of the plurality of yarns.
    Type: Application
    Filed: April 30, 2013
    Publication date: December 26, 2013
    Applicant: Shaw Industries Group, Inc.
    Inventors: NEIL VAUGHAN, MARK HONEYCUTT
  • Publication number: 20130333821
    Abstract: Described herein are methods for manufacturing resilient floor coverings made from non-vinyl materials.
    Type: Application
    Filed: August 20, 2013
    Publication date: December 19, 2013
    Applicant: Shaw Industries Group, Inc.
    Inventors: KRIS EDWARD HAHN, JEFFREY WRIGHT, KELLIE BALLEW
  • Publication number: 20130327858
    Abstract: The present invention relates generally to the reclaiming of carpet waste material. More particularly, the invention relates to a method and system for reclaiming carpet components such as yarn, tufting primary, binder, and secondary backing from post-industrial and post-consumer carpet waste in a substantially continuous flow process.
    Type: Application
    Filed: February 25, 2013
    Publication date: December 12, 2013
    Applicant: Shaw Industries Group, Inc.
    Inventors: John Rees, Leonard Lee Hixon, JR., Marten Hutchison
  • Publication number: 20130119777
    Abstract: An inductively coupled power system for use in a structure having at least one power emitter electrically coupled to an external electrical power source and at least one power receptor directly coupled to a load with direct electrical connections, which is configured to inductively couple to energy wirelessly resonating from the at least one power emitter and to convert the inductively received energy to a desired output energy configuration for supply to the load. The system can also include at least one passive power emitter that is configured to be inductively coupled to energy wirelessly resonating from the at least one power emitter or the at least one passive power emitter.
    Type: Application
    Filed: November 5, 2012
    Publication date: May 16, 2013
    Applicant: SHAW INDUSTRIES GROUP
    Inventor: Shaw Industries Group
  • Publication number: 20130112790
    Abstract: The present invention relates generally to the reclaiming of carpet waste material. More particularly, the invention relates to a method and system for reclaiming carpet components such as yarn, tufting primary, binder, and secondary backing from post industrial and post consumer carpet waste in a substantially continuous flow process.
    Type: Application
    Filed: November 5, 2012
    Publication date: May 9, 2013
    Applicant: SHAW INDUSTRIES GROUP, INC.
    Inventor: Shaw Industries Group, Inc.
  • Patent number: 7998591
    Abstract: A tape yarn, woven fabric or carpet backing produced from a polymeric film material formed from an impact copolymer and having increased toughness relative to films that are monoaxially-oriented at conventional temperatures.
    Type: Grant
    Filed: April 23, 2008
    Date of Patent: August 16, 2011
    Assignee: Shaw Industries Group, Inc.
    Inventors: Larry L. English, Jeffrey W. Adams
  • Patent number: 7993731
    Abstract: A modular tile assembly having a substantially rigid substrate, at least one sealant layer, and at least one stone, ceramic, or porcelain tile. A bottom surface of a first sealant layer being bonded to an upper surface of the substrate and a top surface of a second sealant layer being bonded to a lower surface of the substrate. The tile being bonded to at least a portion of the top surface of the first sealant layer. In one example, the substrate is provided with a tongue or a groove defined in any one, combination, or each of the respective side edges of the substrate, as desired.
    Type: Grant
    Filed: April 28, 2004
    Date of Patent: August 9, 2011
    Assignee: Shaw Industries Group, Inc.
    Inventors: Robert J. Miller, Jean Briere
  • Patent number: 7951462
    Abstract: A monoaxially-oriented polymeric film material formed from an impact copolymer and having increased toughness relative to films that are monoaxially-oriented at conventional temperatures.
    Type: Grant
    Filed: April 23, 2008
    Date of Patent: May 31, 2011
    Assignee: Shaw Industries Group, Inc.
    Inventors: Larry L. English, Jeffrey W. Adams
  • Publication number: 20090277537
    Abstract: Texturing apparatuses and methods are provided for forming a textured surface on a panel. An exemplary texturing apparatus has a bed and a mount having at least one cutting blade that can be configured to impart a cut to a top structural surface of the panel as the panel is moved along the bed. The bed is configured to receive the panel and can define one or more openings. The mount is operably positioned in the opening and can be articulated in one or more directions with respect to the plane of the bed.
    Type: Application
    Filed: May 11, 2009
    Publication date: November 12, 2009
    Applicant: Shaw Industries Group Inc.
    Inventor: KRIS EDWARD HAHN
  • Patent number: 7611652
    Abstract: A monoaxially-oriented polymeric film material formed from an impact copolymer and having increased toughness relative to films that are monoaxially-oriented at conventional temperatures. A process for imparting high cross machine toughness to polymer films comprises forming a film; subjecting the film to monoaxial orientation, drawing the film; tempering the film, and annealing the film.
    Type: Grant
    Filed: June 2, 2006
    Date of Patent: November 3, 2009
    Assignee: Shaw Industries Group, Inc.
    Inventors: Larry L. English, Jeffrey W. Adams
  • Patent number: 7442423
    Abstract: Engineered tile panels incorporating a hard surface veneer formed from ceramic, glass, and stone layer affixed to the core or substrate which may be assembled gluelessly and which provide uniform grouting gaps upon assembly, is disclosed along with methods therefore.
    Type: Grant
    Filed: April 28, 2003
    Date of Patent: October 28, 2008
    Assignee: Shaw Industries Group
    Inventor: Robert J Miller
  • Publication number: 20080199652
    Abstract: A tape yarn, woven fabric or carpet backing produced from a polymeric film material formed from an impact copolymer and having increased toughness relative to films that are monoaxially-oriented at conventional temperatures.
    Type: Application
    Filed: April 23, 2008
    Publication date: August 21, 2008
    Applicant: Shaw Industries Group Inc.
    Inventors: Larry L. English, Jeffrey W. Adams