Abstract: Waterproof engineered floor and wall planks have a veneer layer bonded with a plastic composite core, and an underlayer, preferably an underlayer of cork.
Abstract: Waterproof engineered floor and wall planks have a veneer layer bonded with a plastic composite core, and an underlayer, preferably an underlayer of cork.
Abstract: Waterproof engineered floor and wall planks have a veneer layer bonded with a plastic composite core, and an underlayer, preferably an underlayer of cork.
Abstract: Waterproof engineered floor and wall planks have a veneer layer bonded with a plastic composite core, and an underlayer, preferably an underlayer of cork.
Abstract: Waterproof engineered floor and wall planks have a veneer layer bonded with a plastic composite core, and an underlayer, preferably an underlayer of cork.
Abstract: Waterproof engineered floor and wall planks have a veneer layer bonded with a plastic composite core, and an underlayer, preferably an underlayer of cork.
Abstract: Methods for the recycling of carpet are disclosed that produce clean face fiber suitable for industrial use. The methods allow the recovery of face fiber material, for example a polyester or a polyamide, from carpets that includes a face fiber material and a backing material, and include the steps of heating the carpet to a temperature lower than the melting point of the face fiber material, but higher than the initial thermal decomposition temperature of the backing material, for a time and at a temperature sufficient to thermally decompose, pyrolyze, or oxidize at least a portion of the backing material, rendering the backing material friable, that is more friable than the untreated backing; and applying mechanical force to the carpet so as to liberate the friable backing material from the face fiber material.
Type:
Application
Filed:
August 4, 2017
Publication date:
November 23, 2017
Applicant:
Shaw Industries Group, Inc.
Inventors:
Joseph E. BORK, Stephen C. PASPEK, SR., Alan F. SCHROEDER, William H. HEISE
Abstract: Methods for the recycling of carpet are disclosed that produce clean face fiber suitable for industrial use. The methods allow the recovery of face fiber material, for example a polyester or a polyamide, from carpets that includes a face fiber material and a backing material, and include the steps of heating the carpet to a temperature lower than the melting point of the face fiber material, but higher than the initial thermal decomposition temperature of the backing material, for a time and at a temperature sufficient to thermally decompose, pyrolyze, or oxidize at least a portion of the backing material, rendering the backing material friable, that is more friable than the untreated backing; and applying mechanical force to the carpet so as to liberate the friable backing material from the face fiber material.
Type:
Grant
Filed:
September 12, 2014
Date of Patent:
September 12, 2017
Assignee:
Shaw Industries Group, Inc.
Inventors:
Joseph E. Bork, Stephen C. Paspek, Sr., Alan F. Schroeder, William H. Heise
Abstract: The invention relates to a device for sanding a predetermined impression into a workpiece. The device has a pattern belt positioned inside the area formed by a sanding belt. A pad is positioned inside the area formed by the pattern belt. A raised pattern is formed on the outer surface of the pattern belt. In use, the pad contacts the pattern belt, urging the raised pattern of the pattern belt to contact the sanding belt. The portion of the sanding belt contacted by the pattern belt is urged toward the workpiece so that the predetermined impression is sanded into the workpiece.
Type:
Application
Filed:
May 30, 2014
Publication date:
November 20, 2014
Applicant:
SHAW INDUSTRIES GROUP, INC.
Inventors:
ROBERT BRYAN BOGGS, JOSEPH SHANNON MILLER, MICHAEL SCOTT STANDRIDGE, JASON RICHARD SHAW
Abstract: Methods for the recycling of carpet are disclosed that produce clean face fiber suitable for industrial use. The methods allow the recovery of face fiber material, for example a polyester or a polyamide, from carpets that includes a face fiber material and a backing material, and include the steps of heating the carpet to a temperature lower than the melting point of the face fiber material, but higher than the initial thermal decomposition temperature of the backing material, for a time and at a temperature sufficient to thermally decompose, pyrolyze, or oxidize at least a portion of the backing material, rendering the backing material friable, that is more friable than the untreated backing; and applying mechanical force to the carpet so as to liberate the friable backing material from the face fiber material.
Type:
Grant
Filed:
November 4, 2011
Date of Patent:
October 21, 2014
Assignee:
Shaw Industries Group, Inc.
Inventors:
Joseph E. Bork, Stephen C. Paspek, Sr., Alan F. Schroeder, William H. Heise
Abstract: A deconstructed tufted carpet having an at least partially visible primary backing. In aspects, deconstructed carpet can utilize the primary backing layer as a design element of the overall pattern and styling in order to reduce material use, waste and the ounce weight of the finished carpet and to improve the method of carpet construction. In order to expose the primary backing, at least some yarn can be pulled very low in the pattern areas to expose the primary backing layer. It is contemplated that the primary backing layer can have a color that comprises part of the overall pattern and styling of the carpet.
Type:
Application
Filed:
March 17, 2014
Publication date:
September 25, 2014
Applicant:
Shaw Industries Group, Inc.
Inventors:
William Mark Dothard, Pamela Managan Rainey
Abstract: A tile having a contrast pattern intermixed with a portion of a background pattern. The contrast pattern is positioned proximate a selected corner of the tile and has a contrast color different than the colors of the background pattern. Within a surface covering, the rotational position of the tile can be varied to thereby achieve a desired visual appearance with respect to the contrast patterns of adjacent tiles.
Abstract: Disclosed is a process for making an acid dye stain-resistant nylon resin in a continuous multi stage polymerization process. The process provides an acid dye stain-resistant nylon resin of requisite molecular weight at high production rates and a high sulfur content. Also disclosed are fibers, yarns, and textiles comprising the acid dye stain-resistant nylon resin.
Abstract: Implementations described herein comprise knives and cutting systems for forming a predetermined impression into a wood layer and methods associated therewith. In some aspects a cutting system comprises at least one knife, and a means for rotating the wood block about a rotation axis. Each knife of the at least one knife can have a cutting portion and a base portion, wherein the cutting portion comprises a cutting surface defining a pattern. The at least one knife can be operatively positioned relative to the wood block such that, upon rotation of the wood block about the rotation axis, the peripheral surface of the wood block is urged against the cutting surface of the at least one knife to form the wood layer and the pattern defined on the cutting surface of the at least one knife is configured to form the predetermined impression into the wood layer.
Type:
Application
Filed:
March 10, 2014
Publication date:
September 18, 2014
Applicant:
Shaw Industries Group, Inc.
Inventors:
Robert Bryan Boggs, Michael Scott Standridge, Jason Richard Shaw
Abstract: Implementationd disclosed herein describe a drive link systems for use in a tufting machine. The drive link systems include a goose-neck, a rocker arm, and three drive links that impart increased rigidity to the connection between the goose-neck and the rocker arm. The drive link systems are provided without a lubrication system. The rocker arm and the drive links are formed of light-weight material.
Abstract: Disclosed is a floor covering having an embossed polyurethane foam backing layer and methods of making and using same. A bottom surface of the backing layer can be thermo-embossed with a predetermined pattern, and the bottom surface of the backing layer can define at least one fluid pathway in communication with a side edge of the floor covering. The floor covering can also have a layer of skid-resistant material connected to the bottom surface of the backing layer.
Abstract: A system and method for automated control and improvement of the consistency of yarn texture in a yarn system. The system and method are configured to monitor, improve and/or control the operating conditions of the yarn system. A plurality of sensors sense the operating conditions and send the sensed conditions to a processor. The processor monitoring the system can cause adjustments to the operating conditions to be made if a condition is outside of a predetermined tolerance.
Type:
Application
Filed:
March 17, 2014
Publication date:
July 17, 2014
Applicant:
Shaw Industries Group, Inc.
Inventors:
Eric Beard Boetsch, Kevin Cowart, Mark Spangler, Larry Sims, Brent Brown, Nathan Smith, Chris Cooper
Abstract: A process for manufacturing spaced dyed yarn for use with tufted or pile carpet including applying one or more colors of dye to one or more yarns in a predetermined spaced relation to form a colorized yarn having a predetermined color pattern.
Type:
Application
Filed:
October 31, 2013
Publication date:
March 27, 2014
Applicant:
Shaw Industries Group, Inc.
Inventors:
Bryan Morton, George Cavanaugh, Kenneth Keith