Patents Assigned to Shaw Industries
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Publication number: 20040074011Abstract: Methods of enhancing repellency of fibers, carpet yarns and carpets are disclosed. Compositions used to enhance the repellency of fibers, carpet yarns and carpets are also disclosed.Type: ApplicationFiled: October 16, 2002Publication date: April 22, 2004Applicant: Shaw Industries Inc.Inventor: Dennis J. Jones
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Publication number: 20030208980Abstract: A decorated floor panel having a core with a top surface and an opposite bottom surface; a decorative layer coupled to the top surface of the core, the decorative layer having a desired aesthetic appearance; and a wear layer coupled to and substantially covering the decorative layer for protecting the decorative layer. The wear layer has an exposed wear surface with depressions therein of a variable depth below the wear surface, the depressions being arranged to display a desired texture pattern. It is noted that this abstract is provided to comply with the rules requiring an abstract that will allow a searcher or other reader to ascertain quickly the subject matter of the technical disclosure. The abstract is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims pursuant to 37 C.F.R. §1.72(b).Type: ApplicationFiled: October 29, 2002Publication date: November 13, 2003Applicant: Shaw Industries, Inc.Inventors: Robert J. Miller, David M. Brownlee
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Publication number: 20030211280Abstract: The present invention pertains to carpet and method of making it. In one aspect, the carpet includes (a) a primary backing which has a face and a back surface, (b) a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing, (c) an adhesive backing, (d) an optional secondary backing adjacent to the adhesive backing, and (e) at least one homogeneously branched linear ethylene polymer. The method includes extrusion coating at least one homogeneously branched linear ethylene polymer onto the back surface of a primary backing to provide an adhesive backing. The method can include additional steps or procedures, either separately or in various combinations.Type: ApplicationFiled: April 14, 2003Publication date: November 13, 2003Applicant: Shaw Industries, Inc.Inventors: Julie Brumbelow, Von Moody, Wesley W. Mullinax, John O. Bieser, James D. Goins, David C. Kelley, Lichih R. Peng, Robert R. Turley
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Patent number: 6463963Abstract: The invention relates to an acarcid-resistant carpet wherein an acaracidal compound is fixed at or near the base of the carpet tufts over which an adhesive layer is applied to the carpet tufts into a primary backing material. The invention further relates to methods of making such carpet.Type: GrantFiled: May 10, 2002Date of Patent: October 15, 2002Assignee: Shaw Industries, Inc.Inventors: Von L. Moody, Jeffrey J. Wright
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Publication number: 20020134486Abstract: The present invention pertains to carpet and method of making it. In one aspect, the carpet includes (a) a primary backing which has a face and a back surface, (b) a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing, (c) an adhesive backing, (d) an optional secondary backing adjacent to the adhesive backing, and (e) at least one homogeneously branched linear ethylene polymer. The method includes extrusion coating at least one homogeneously branched linear ethylene polymer onto the back surface of a primary backing to provide an adhesive backing. The method can include additional steps or procedures, either separately or in various combinations.Type: ApplicationFiled: February 15, 2002Publication date: September 26, 2002Applicant: Shaw Industries, Inc.Inventors: Julie Brumbelow, Von Moody, Wesley W. Mullinax, John O. Bieser, James D. Goins, David C. Kelley, Lichih R. Peng, Robert R. Turley
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Patent number: 6443998Abstract: In one aspect, the invention provides a process for the trichromatic dyeing of polyamide textile fibers wherein the process comprises the steps of: a. providing at least one polyamide fiber; and b. contacting the at least one polyamide fiber with an aqueous dye solution comprising a yellow component, a red component and a blue component, wherein the yellow component comprises a mixture of Acid Orange 156 and Acid Yellow 199 thereby providing a dyed fiber. In a further aspect, the invention provides compositions for the trichromatic dyeing of polyamide fibers.Type: GrantFiled: April 14, 2000Date of Patent: September 3, 2002Assignee: Shaw Industries, Inc.Inventor: Dennis Jones
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Patent number: 6385827Abstract: Method and apparatus for texturing yarns that encompasses, after stopping the moving yarns during normal operations, increasing the opening size of the outlet of the stuffer box, and injecting a fluid through the interior of the stuffer box. The fluid entrains some of the yarns remaining within the interior of the stuffer box to move at least a portion of the yarns outside of the stuffer box.Type: GrantFiled: March 15, 2001Date of Patent: May 14, 2002Assignee: Shaw Industries, Inc.Inventors: Brad L. Stewart, Doyle Thomas, Shane King
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Modified secondary backing fabric, method for the manufacture thereof and carpet containing the same
Patent number: 6344254Abstract: A modified secondary backing fabric (20) for carpet (50) comprises a secondary backing scrim fabric (15) and a fiber batt (21) integrated with the secondary backing fabric forming the modified fabric, providing a soft face (51) opposite the face (52) presented by the scrim fabric, uninterrupted by the scrim fabric. A carpet (50) comprises a face yarn (11); a primary backing fabric (12), the face yarn being tufted into the primary backing fabric; a modified secondary backing fabric (20) attached to the primary backing fabric; and an adhesive material (14) binding the face yarn to the primary backing fabric and the primary backing fabric to the secondary backing fabric.Type: GrantFiled: June 25, 1998Date of Patent: February 5, 2002Assignees: Sind, LLC, Shaw Industries, Inc.Inventors: Gregory B. Smith, Gregory D. Fowler -
Publication number: 20010046581Abstract: The present invention is directed at a carpet which comprises a) yarn tufted into a primary backing, wherein the primary backing has a face side and a back side and wherein the yarn is adhesively attached to the primary backing; b) a woven secondary backing with a first side and a second side wherein the first side is directly or indirectly attached to the back side of the primary backing; and c) a thermoplastic polymer layer adjacent to the second side of the secondary backing, wherein the polymer layer is attached to the secondary backing via melt bonding.Type: ApplicationFiled: April 18, 2001Publication date: November 29, 2001Applicant: Shaw Industries, Inc.Inventors: Julie B. Brumbelow, Marvin L. Saylors, Von L. Moody
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Patent number: 6294589Abstract: A polyurethane composition for fabricating antimicrobial based products such as polyurethane foam carpet backing materials and carpets having a polyurethane foam carpet backing material. The polyurethane composition includes a plurality of particles comprising an antimicrobial agent which are at least partially encapsulated by a plasticizer material before being dispersed within a polyurethane.Type: GrantFiled: May 12, 2000Date of Patent: September 25, 2001Assignee: Shaw Industries, Inc.Inventor: Von L. Moody
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Patent number: 6273320Abstract: A method of monitoring the alignment of pipes to be welded end to end involves supporting a reference bar extending generally parallel to, and external of, the pipes so as to span a weld position of which the ends of two pipes are to be welded, performing measurements of perpendicular distance between the bar and each pipe at two predetermined distances from the end of each pipe, determining the thickness of the walls of the pipes, determining the slope of the exterior of each pipe with respect to the reference bar, calculating from the slopes the difference between the distances from the bar to the outer surface of each of the two pipes to the weld position, so as to provide a measure of the misalignment of the outer surface of the pipes at the weld position, differencing the wall thicknesses of the pipes to provide a wall thickness difference, and subtracting the wall thickness difference from the misalignment of the external walls of the pipe to determine the misalignment of the inner surfaces of the pipesType: GrantFiled: August 21, 2000Date of Patent: August 14, 2001Assignee: Shaw Industries Ltd.Inventors: Martin Anton Siebert, Garth Rodney Prentice, Colin Lesly Carter
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Patent number: 6205940Abstract: A system and method for controlling the stopping point of a tufting machine in relation to a preset stitch pattern. The system includes a controller and an encoder to detect the current location of a tufting machine needle bar in the stitch pattern. Upon receipt of a stop signal, the controller insures that the needle bar is stopped at a preset stop step in the stitch pattern. In a preferred embodiment of the invention, the controller first slows the main drive shaft of the tufting machine to a jogging speed prior to stopping the tufting machine, and stops the machine at the home position of the carpet pattern. Introducing a delay between receipt of the stop signal and deceleration of the main drive shaft minimizes the jogging time of the machine. The method is directed to stopping the tufting machine at a predetermined stop step and at a position relative to degrees of mainshaft rotation.Type: GrantFiled: June 22, 1998Date of Patent: March 27, 2001Assignee: Shaw Industries, Inc.Inventors: William N. Vaughan, Douglas L. Morgan
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Patent number: 6165584Abstract: A rug exhibiting a wool-like appearance made by the process comprising the steps of a. extruding a dyeable polyolefin resin comprising the reaction product of a polypropylene and an ethylene alkyl acrylate copolymer to provide an extruded fiber; b. drawing the extruded fiber by conveying the fiber among a system of unheated and heated godets; c. crimping the drawn fiber by passing the fiber into a texturing jet utilizing hot air; d. twisting at least two separate drawn and crimped fibers to provide a multi-ply carpet face yarn wherein the yarn is from about 1000 to about 8000 denier and has about 2 to about 7 twists per inch; e. heat-setting the multi-ply yarn; f. dyeing the multi-ply yarn using a space-dyeing process; and g. weaving the dyed yarn into a rug; thereby providing a rug with a wool-like appearance. The invention also provides a process for making a rug with a wool-like appearance.Type: GrantFiled: January 11, 1999Date of Patent: December 26, 2000Assignee: Shaw Industries, Inc.Inventor: Christopher S. Bryant
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Patent number: 6140587Abstract: A high frequency shielded data transmission cable and method of making same are disclosed. Optimal transmission and minimal signal loss are achieved when the conductors of such a cable are maintained in fixed positions relative to one another and relative to the metal shielding. These features are provided by a cable of the instant invention wherein a central core having diametrically opposed spiral grooves hold the insulated conductors in fixed relation to one another. At least one inner layer of dielectric material maintains the insulated conductors within the grooves and provides a fixed spacing between the conductors and the metal shielding. Metal shielding, preferably of braided strips of metal, provides additional strength and flexibility to the cable. The interstitial spaces of the braid may optionally be filled with a filling compound. Likewise, the insulated conductors may be coated with a water-blocking compound to fill any spaces between the conductors and the walls of the grooves.Type: GrantFiled: April 7, 1999Date of Patent: October 31, 2000Assignee: Shaw Industries, Ltd.Inventor: James A. Sackett
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Patent number: 6126358Abstract: A furniture panel stabilizer, having a first lifting member moveably interlocked with a second lifting member, for preventing relative vertical movement between two adjoining furniture panels forming a corner. The first lifting member has a first end, an opposite second end, a top end, an opposite bottom end, and a first longitudinal axis extending between the first end and the second end. The second lifting member has a forward end, an opposite back end, an upper end, an opposite lower end, and a second longitudinal axis extending between the forward end and the back end.Type: GrantFiled: July 22, 1998Date of Patent: October 3, 2000Assignee: Shaw Industries, Inc.Inventor: Dana Bryson Waits
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Patent number: 6030004Abstract: A double shouldered high torque resistance threaded connection for drill stem components having enhanced resistance to torque forces, tensile loads and material stress and fatigue is disclosed. The tool joint is provided with threads having a 75.degree. included angle between the thread flanks thereof and with generally elliptical root surfaces to minimize material stress and fatigue during operation under high torque and high tensile loads. When made up, the double intrerengaging shoulders of the threaded tool joint are in firm face to face engagement permitting torque forces and tensile loads to propagate through the tool joint in a manner that minimizes bending forces and minimizes high stress concentration so that the resulting service life of the tool joint is significantly enhanced.Type: GrantFiled: December 8, 1997Date of Patent: February 29, 2000Assignee: Shaw IndustriesInventors: William H. Schock, Steven P. Howard, James G. Vogelsang, Richard L. Clark, Jr., Michael D. Rose
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Patent number: 5851595Abstract: The invention is directed to a method and composition for treating carpet yarn and carpet to thereby enhance its repellency. In one aspect of the invention, the method includes the steps of providing a carpet yarn comprising polymeric fibers. An anionic or nonionic fluorochemical compound is provided in an aqueous medium, the aqueous medium having a pH below about 3.5. The carpet yarn is immersed in the aqueous medium. The carpet yarn and aqueous medium are heated after which excess water is removed from the carpet yarn.Type: GrantFiled: March 24, 1997Date of Patent: December 22, 1998Assignee: Shaw Industries, Inc.Inventor: Dennis J. Jones, Jr.
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Patent number: 5821461Abstract: A waterproof splice for use in connecting two multiconductor electric cables having jackets of different insulation material and a method of making the splice are disclosed. The splice consists of a mechanical electrical connection between the conductors, a mechanical bond formed on the insulation of one of the conductors and a sheath of insulation material molded over the splice and adjacent cables. The sheath bonds with the jacket of one cable and the mechanical bond formed on the insulation of the other cable. The mechanical bond is a seal ring of elastomeric material that is compressed between glands to move the seal ring into sealing engagement with the conductor. The disclosed splice is both strong and waterproof in spite of the poor bonding characteristics between the two different insulation materials on the two conductors. The splice is appropriate for cables having surface, subsurface and underwater applications and is specifically designed for use in conducting seismic surveying operations.Type: GrantFiled: May 20, 1997Date of Patent: October 13, 1998Assignee: Shaw Industries LimitedInventor: James A. Sackett
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Patent number: 5786053Abstract: An article, for example a pipe, has a first covering such as a polymer layer, and a second covering, such as a repair patch or a repair deposit of melt-on adhesive or a wrap or a sleeve protecting a welded joint between two lengths of such pipe. The second covering may have a functional coating on an underside which is applied on and is at least partially superimposed over the first covering. A cured deposit of thermoset resin is applied at least over the edges of the second covering, for example in the form of a fibrous tape impregnated with a curable resin composition, and bonds to the first and second coverings. The resin deposit provides the second covering with increased stability against displacement laterally of said first covering, for example as a result of soil stress.Type: GrantFiled: January 28, 1997Date of Patent: July 28, 1998Assignee: Shaw Industries, Ltd.Inventors: Alfredo Andrenacci, Michael A. Romano, John H. Oliver
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Patent number: 5769012Abstract: A system and method for controlling the stopping point of a tufting machine in relation to a preset stitch pattern. The system includes a controller and an encoder to detect the current location of a tufting machine needle bar in the stitch pattern. Upon receipt of a stop signal, the controller insures that the needle bar is stopped at a preset stop step in the stitch pattern. In a preferred embodiment of the invention, the controller first slows the main drive shaft of the tufting machine to a jogging speed prior to stopping the tufting machine, and stops the machine at the home position of the carpet pattern. Introducing a delay between receipt of the stop signal and deceleration of the main drive shaft minimizes the jogging time of the machine. The method is directed to stopping the tufting machine at a predetermined stop step and at a position relative to degrees of mainshaft rotation.Type: GrantFiled: January 31, 1997Date of Patent: June 23, 1998Assignee: Shaw Industries, Inc.Inventors: William N. Vaughan, Douglas L. Morgan