Patents Assigned to Shawcor Ltd.
  • Patent number: 11685090
    Abstract: A method of coating a field joint, pipe sections for forming a coated field joint, and a coated field joint formed thereby. First and second angular cut backs are provided in the parent coating of each pipe section. The first angular cut back is at an angle of about 30°+?0.5° relative to the longitudinal axis of the field joint, and the second angular cut back is positioned further from the field joint than the first angular cut back. The first and second angular cut backs result in the parent coating having a stepped profile, a step in the stepped profile between the first and second angular cut backs, the step is substantially parallel to the longitudinal axis of the field joint and is often substantially free of indentations. The field joint coating may be injection moulded to have an upstand that is less than or equal to about 5 mm.
    Type: Grant
    Filed: October 26, 2021
    Date of Patent: June 27, 2023
    Assignee: SHAWCOR LTD.
    Inventors: Adam Wright, Ole Thomas Ustad, Magne Skinstad
  • Publication number: 20220236115
    Abstract: A pipeline monitoring system, utilizing RFID sensors. The pipeline monitoring system includes a pipeline having at least one RFID sensor for a wireless remote detection of any one or more of pipeline conditions including hydrocarbons presence, moisture presence, temperature and strain, and an RF interrogator or transceiver capable of interrogating said sensor.
    Type: Application
    Filed: April 24, 2020
    Publication date: July 28, 2022
    Applicant: SHAWCOR LTD.
    Inventors: Dilip Tailor, Ronald Dunn, Mark Phillip Brandon, Ahmed Hammami, Sean Conners, Pascal Laferriere, Eric Slingerland, Dennis Wong
  • Patent number: 11313507
    Abstract: A pipeline having a series of interconnected pipe sections forming Field Joints, each pipe section having a coating with a thermal insulation layer which extends over a substantial portion of a length of the pipe section, and an anti-corrosion layer situated underneath the thermal insulation layer. The pipeline has a Field Joint Coating (FJC) at connection regions where ends of the adjacent pipe sections are interconnected. Each FJC has an anti-corrosion coating layer, an intermediate coating layer of a thermoplastic material which covers the anti-corrosion coating layer, and a FJC thermal insulation layer which covers the intermediate coating layer.
    Type: Grant
    Filed: October 2, 2018
    Date of Patent: April 26, 2022
    Assignee: Shawcor Ltd.
    Inventors: Helen Rose Boyd, Lara Elizabeth Wills
  • Publication number: 20220040896
    Abstract: A method of coating a field joint, pipe sections for forming a coated field joint, and a coated field joint formed thereby. First and second angular cut backs are provided in the parent coating of each pipe section. The first angular cut back is at an angle of about 30°+?0.5° relative to the longitudinal axis of the field joint, and the second angular cut back is positioned further from the field joint than the first angular cut back. The first and second angular cut backs result in the parent coating having a stepped profile, a step in the stepped profile between the first and second angular cut backs, the step is substantially parallel to the longitudinal axis of the field joint and is often substantially free of indentations. The field joint coating may be injection moulded to have an upstand that is less than or equal to about 5 mm.
    Type: Application
    Filed: October 26, 2021
    Publication date: February 10, 2022
    Applicant: SHAWCOR LTD.
    Inventors: Adam Wright, Ole Thomas Ustad, Magne Skinstad
  • Patent number: 11155013
    Abstract: A method of coating a field joint, pipe sections for forming a coated field joint, and a coated field joint formed thereby. First and second angular cut backs are provided in the parent coating of each pipe section. The first angular cut back is at an angle of about 30°±5° relative to the longitudinal axis of the field joint, and the second angular cut back is positioned further from the field joint than the first angular cut back. The first and second angular cut backs result in the parent coating having a stepped profile, a step in the stepped profile between the first and second angular cut backs, the is substantially parallel to the longitudinal axis of the field joint and is free of indentations. The field joint coating is injection moulded to have an upstand that is less than or equal to about 5 mm.
    Type: Grant
    Filed: October 14, 2015
    Date of Patent: October 26, 2021
    Assignee: Shawcor, Ltd.
    Inventors: Adam Wright, Ole Thomas Ustad, Magne Skinstad
  • Patent number: 11117153
    Abstract: Provided is an apparatus for coating a girth weld and a cutback region surrounding said girth weld, said apparatus having lateral travel at least equal to the length of the cutback region and circumferential rotational travel around the pipe. The apparatus can provide a multiple component coating accurately and safely, without the need for solvent flushing of the apparatus.
    Type: Grant
    Filed: June 13, 2017
    Date of Patent: September 14, 2021
    Assignee: Shawcor, Ltd.
    Inventors: Jeremy Joseph Ellis, Jarrod Shugg, Shawn Doyle, Ronald J. Dunn
  • Patent number: 10919118
    Abstract: A scanner assembly for pipeline inspection, having a pipe mounting section and a scanner frame which is laterally displaceable with respect to the pipe mounting section.
    Type: Grant
    Filed: November 21, 2019
    Date of Patent: February 16, 2021
    Assignee: Shawcor, Ltd.
    Inventor: Dale Rohan Rampersad
  • Publication number: 20200282677
    Abstract: In an injection molded polypropylene field joint of an oil or gas pipeline, the three- dimensional geometry of the injection molded/cast coating can have an influence on the stress placed on the line coating during cooling. Specifically, it has been found that molding or casting a coating having circumferential grooves, or other groove geometry, proximal to the interface with the line coating, will reduce line coating failure proximal to the field joint, in particular line coating failure related to the initial spooling/reeling of the pipe.
    Type: Application
    Filed: October 5, 2017
    Publication date: September 10, 2020
    Applicant: SHAWCOR LTD.
    Inventors: Pablo Wiesemann, Roberto Del Callejo Vargas, Corentin Lazarus, Magne Skinstad, Craig Sloan, Alexandra Sperber, Marcos Mockel
  • Patent number: 10724660
    Abstract: A flexible pipe includes: an inner liner formed as a tube and having an outer surface and an inner surface defining an inner diameter; a reinforcement layer bonded to the inner liner and including at least a first ply of reinforcing tape helically wrapped in a first helical direction about the inner liner and a second ply of reinforcing tape helically wrapped about the first ply of reinforcing tape, the second ply of reinforcing tape helically wrapped in a second helical direction opposite to the first helical direction; and an outer jacket applied over and bonded to the reinforcement layer, the outer jacket including a thermoplastic. A reinforcing tape for use in the pipe or other applications includes: a plurality of reinforcing fibers and a matrix about the plurality of reinforcing fibers to hold the reinforcing fibers in the form of a tape, the matrix including thermoplastic and an additive to increase the impact resistance of the thermoplastic.
    Type: Grant
    Filed: June 29, 2017
    Date of Patent: July 28, 2020
    Assignee: SHAWCOR LTD. SHAWCOR LTEE
    Inventors: Mark Duncan, Hao Niu, Jeffrey Ryan Conley, Stephen James Edmondson, Jiri Holub, Alfredo Andrenacci, Nitin Gujare
  • Publication number: 20200122277
    Abstract: A scanner assembly for pipeline inspection, having a pipe mounting section and a scanner frame which is laterally displaceable with respect to the pipe mounting section.
    Type: Application
    Filed: November 21, 2019
    Publication date: April 23, 2020
    Applicant: SHAWCOR, LTD.
    Inventor: Dale Rohan Rampersad
  • Patent number: 10471661
    Abstract: A method for forming a connection between two tubular sections having a polymeric outer surface jacket, using electrofusion to fusion bond a casing of similar, non-crosslinked polymer to the outer surface of the tubular sections.
    Type: Grant
    Filed: October 22, 2015
    Date of Patent: November 12, 2019
    Assignee: Shawcor, Ltd.
    Inventors: Pawel Boczkowski, Mark Brandon, Jeremy Joseph Ellis, Dilip Tailor, Pascal Laferriere
  • Publication number: 20190314846
    Abstract: Provided is an apparatus for coating a girth weld and a cutback region surrounding said girth weld, said apparatus having lateral travel at least equal to the length of the cutback region and circumferential rotational travel around the pipe. The apparatus can provide a multiple component coating accurately and safely, without the need for solvent flushing of the apparatus.
    Type: Application
    Filed: June 13, 2017
    Publication date: October 17, 2019
    Applicant: SHAWCOR LTD.
    Inventors: Jeremy Joseph Ellis, Jarrod Shugg, Shawn Doyle, Ronald J. Dunn
  • Publication number: 20190217337
    Abstract: The present invention relates to coating compositions, processes for making them, and methods of application of the coating compositions. Further, the present invention relates to a process and apparatus for coating a metal substrate, for example an elongated metal tubular substrate such as a pipe. Most particularly, the coating can be used as an anti-corrosion coating on a pipe for use in oil, gas and water pipeline applications.
    Type: Application
    Filed: May 12, 2017
    Publication date: July 18, 2019
    Applicant: SHAWCOR LTD.
    Inventors: Nitin Gujare, Jiri Holub, Jun Tabiendo, Alfredo Andrenacci
  • Patent number: 10328446
    Abstract: An internal quench system for cooling pipes being coated is provided. The system comprises an internal quench lance having spray nozzles configured at one end of the internal quench lance. There is also provided wheels and retractable supports to support the internal quench lance without hindering the movement of the pipes. Each retract support is provided with a liquid coolant supplying means to provide liquid coolant to the internal quench lance. A process for using the internal quench system for cooling pipes being coated is also provided.
    Type: Grant
    Filed: November 29, 2016
    Date of Patent: June 25, 2019
    Assignee: Shawcor, Ltd.
    Inventor: Brian Baker
  • Publication number: 20190154186
    Abstract: A method of providing a foamed insulation coating on at least a portion of a pipe, including extruding a melt stream over the pipe portion. The melt stream includes a matrix polymer and expandable fillers in an unexpanded state, the melt stream being maintained at a sufficiently high temperature to maintain the matrix polymer in extrudable form and at a sufficiently high pressure to maintain the expandable fillers in the unexpanded state. Once extruded, the expandable fillers are permitted to expand into an expanded state at a lower pressure.
    Type: Application
    Filed: January 29, 2019
    Publication date: May 23, 2019
    Applicant: SHAWCOR LTD.
    Inventors: Roberto Varagnolo, Marcos Mockel, Catherine Lam, Dennis Wong
  • Patent number: 10259100
    Abstract: This disclosure provides a new internal weld blasting system for blasting the internal surfaces of pipes, and the method of use thereof. The system comprises a control cage having two relatively narrow openings. An impeller forces abrasives onto a blast wheel, which in turn sprays the abrasives onto the internal surfaces of the pipes.
    Type: Grant
    Filed: December 19, 2016
    Date of Patent: April 16, 2019
    Assignee: Shawcor Ltd.
    Inventors: Brian Baker, Randy Danderfer
  • Patent number: 10234068
    Abstract: A method of providing a foamed insulation coating on at least a portion of a pipe, including extruding a melt stream over the pipe portion. The melt stream includes a matrix polymer and expandable fillers in an unexpanded state, the melt stream being maintained at a sufficiently high temperature to maintain the matrix polymer in extrudable form and at a sufficiently high pressure to maintain the expandable fillers in the unexpanded state. Once extruded, the expandable fillers are permitted to expand into an expanded state at a lower pressure.
    Type: Grant
    Filed: April 19, 2016
    Date of Patent: March 19, 2019
    Assignee: Shawcor, Ltd.
    Inventors: Roberto Varagnolo, Marcos Mockel, Catherine Lam, Dennis Wong
  • Patent number: 10226823
    Abstract: A pipe lathe includes a shaft; a cutting head supported on the shaft for movement with the shaft; a mandrel positionable on an outboard end of the shaft for supporting the shaft along a machining axis; and a first external pipe clamp and a second external pipe clamp, the first and the second external pipe clamps supported for external pipe engagement substantially concentrically about the machining axis. Multiple spaced apart engagement sites provided by the mandrel within the pipe and the external pipe clamps on an outer surface of the pipe support the pipe in a linear and centered position for machining by the cutting head, even when the pipe is non-linear, flexible and possibly with a cross section that is non-circular.
    Type: Grant
    Filed: May 29, 2015
    Date of Patent: March 12, 2019
    Assignee: SHAWCOR LTD. SHAWCOR LTÉE
    Inventor: Taras Karpachevskyy
  • Patent number: 10161556
    Abstract: An insulated high-temperature transport conduit for use in undersea environments. The conduit comprises a continuous steel pipe having at least a first layer of thermal insulation provided over its outer surface. The first layer of thermal insulation comprises a polymer composition having a thermal conductivity of less than about 0.40 W/mK and long-term heat resistance at continuous operating temperatures within the range from about 150° C. to above about 205° C. The first thermal insulation layer comprises a polymer composition comprising a polymer selected from the group consisting of one or more fluoropolymers, hydrogenated nitrile butadiene rubber (HNBR), and a blend of one or more fluoropolymers with HNBR. The conduit may further comprise second and third layers of insulation on top of the first layer, along with a corrosion protection coating underlying the first thermal insulation layer.
    Type: Grant
    Filed: September 30, 2015
    Date of Patent: December 25, 2018
    Assignee: Shawcor, Ltd.
    Inventors: Eileen Wan, Adam Jackson, Eirik Simonsen, Masahide Yodogawa
  • Patent number: 10105885
    Abstract: A method of coating a field joint and a coated field joint formed thereby. The field joint coating includes a first thermal insulation material injection molded over the uncoated field joint to form a first layer, and a second thermal insulation material injection molded over the first layer to form a second layer. The second material has a greater flexibility than the first material and a lower maximum operating temperature than the first material. In certain embodiments, the second material forms a significant part of the volume of the field joint coating.
    Type: Grant
    Filed: November 17, 2016
    Date of Patent: October 23, 2018
    Assignee: Shawcor Ltd.
    Inventors: Adam Robert Wright, Ole Thomas Ustad, Suresh Choudhary