Patents Assigned to Shawcor Ltd.
  • Publication number: 20100227966
    Abstract: Moisture-crosslinkable polymer compositions and moisture-crosslinked articles prepared therefrom are prepared from a composition predominantly comprising an ethylene-based polyolefin and a propylene-based polyolefin, in which both the ethylene-based and propylene-based polyolefins are present in amounts of less than 50% by weight. The composition also includes hydrolysable silane groups, which may be grafted onto the ethylene-based polyolefin, or a blend of the ethylene-based and propylene-based polyolefins, in the presence of a free radical initiator. The moisture-crosslinked articles further comprise a silanol condensation catalyst to permit the silane groups to form crosslinks in the presence of moisture. After crosslinking, the article may be heated, stretched and then cooled to render it heat shrinkable.
    Type: Application
    Filed: March 6, 2009
    Publication date: September 9, 2010
    Applicant: ShawCor Ltd.
    Inventors: Peter Jackson, Marcus P. Heydrich
  • Publication number: 20100222447
    Abstract: A photo-crosslinkable polyolefin composition comprises a polyolefin, a source of functionality receptive to crosslinking by UV radiation, a cationic photoinitiator and optionally includes a free-radical photoinitiator, a crosslinking accelerator or sensitizer, and other additives such as compatibilizers, inorganic fillers, nanofillers, glass, polymeric and ceramic microspheres, glass fibres, flame retardants, antioxidants, stabilizers, processing aids, foaming agents and pigments. A method for manufacturing a UV-crosslinked polyolefin article comprises forming an article by extruding, moulding or otherwise forming the UV-crosslinkable polyolefin composition and subjecting the article to UV radiation on-line with the extrusion, moulding or other forming operation.
    Type: Application
    Filed: May 14, 2010
    Publication date: September 2, 2010
    Applicant: SHAWCOR LTD.
    Inventors: Peter Jackson, Eileen Wan
  • Patent number: 7744803
    Abstract: A photo-crosslinkable polyolefin composition comprises a polyolefin, a source of functionality receptive to crosslinking by UV radiation, a cationic photoinitiator and optionally includes a free-radical photoinitiator, a crosslinking accelerator or sensitizer, and other additives such as compatibilizers, inorganic fillers, nanofillers, glass, polymeric and ceramic microspheres, glass fibres, flame retardants, antioxidants, stabilizers, processing aids, foaming agents and pigments. A method for manufacturing a UV-crosslinked polyolefin article comprises forming an article by extruding, moulding or otherwise forming the UV-crosslinkable polyolefin composition and subjecting the article to UV radiation on-line with the extrusion, moulding or other forming operation.
    Type: Grant
    Filed: February 28, 2007
    Date of Patent: June 29, 2010
    Assignee: ShawCor Ltd.
    Inventors: Peter Jackson, Eileen Wan
  • Publication number: 20100154916
    Abstract: A wrappable, styrenic thermal insulation product for application to flexible, armoured pipe is in the form of an elongate tape of generally rectangular cross-section, optionally being provided with interlocking and/or overlapping portions so as to provide a continuous insulating layer when one or more layers of the tape are wound around the pipe. The interlocking and/or overlapping portions may be of various configurations. The tape is comprised of polystyrene or a styrene-based thermoplastic having high compressive creep resistance, high compressive strength and low thermal conductivity and may be foamed or unfoamed. A flexible, armoured pipe incorporates one or more layers of the wrappable, styrenic thermal insulation product between an outer armour layer and an outer polymeric sheath.
    Type: Application
    Filed: December 22, 2009
    Publication date: June 24, 2010
    Applicant: SHAWCOR LTD.
    Inventors: Peter Jackson, Adam Jackson
  • Publication number: 20100154917
    Abstract: The present invention provides an insulated pipe comprising a pipe and a composite insulation system, said composite insulation system comprising: (a) a first insulation layer comprising a first insulation material having a thermal conductivity k-factor value of less than 0.023 W/m-K at 38° C.; and (b) at least one additional insulation layer comprising an insulation material having a thermal conductivity k-factor greater than that of the first insulation material and a maximum operating temperature limit less than that of the first insulation layer. The composite insulation system is bonded to an exterior surface of the pipe with the first insulation layer facing towards said exterior surface of the pipe. At least one of said first insulation layer or said at least one additional layer extends continuously about the exterior surface of the pipe. The present invention further provides an insulated pipe for use in an undersea pipeline and an insulated pipe for use in a subterranean pipeline.
    Type: Application
    Filed: August 3, 2007
    Publication date: June 24, 2010
    Applicant: SHAWCOR LTD.
    Inventors: Maurice Batallas, Peter Singh
  • Publication number: 20100043906
    Abstract: A polymeric composition for insulating fluid and/or gas transport conduits, such as off-shore oil and gas pipelines operating at temperatures of 130° C. or higher in water depths above 1,000 metres. The outer surface of the conduit is provided with at least one layer of solid or foam insulation comprising a high temperature resistant thermoplastic having low thermal conductivity, high thermal softening point, high compressive strength and high compressive creep resistance.
    Type: Application
    Filed: July 24, 2009
    Publication date: February 25, 2010
    Applicant: SHAWCOR LTD.
    Inventors: Peter Jackson, Adam Jackson, Eileen Wan, Jan Peder Hegdal
  • Patent number: 7579387
    Abstract: An article suitable for use as an insulating or coating material comprises a radiation-crosslinked composition comprising a polyethylene, a polypropylene and optionally an ethylene-propylene elastomer. The polyethylene component is selected from high density polyethylene (HDPE), medium density polyethylene (MDPE) and linear medium density polyethylene (LMDPE) and the polypropylene component is either a homopolymer or copolymer. The composition is predominantly based on the polyethylene component and contains the polyethylene component in an amount of at least 50 percent by weight. The article is radiation-crosslinked to a sufficient degree that it possesses thermoset properties, such that when the article is heated to a temperature above the crystalline melting point of the polypropylene homopolymer or copolymer, it is softened but does not become liquid.
    Type: Grant
    Filed: June 6, 2008
    Date of Patent: August 25, 2009
    Assignee: ShawCor Ltd.
    Inventors: Peter Jackson, Marcus P. Heydrich, Karen Schnuelle
  • Publication number: 20090165944
    Abstract: Method of coating pipe having a raised weld bead. Curable resin polymer is applied to the pipe and allowed to bond to form a cured or partially cured polymer layer on the pipe. Powder form adhesive composition is applied on the polymer layer while hot, with fusion into a film bonding to the polymer. Powder form polyolefin is applied to the adhesive while hot with fusion into a film bonding to the adhesive to form a powder-based coating. Following forming of the powder-based coating, the pipe is cooled from the inside. An outer polyolefin covering is bonded to the powder-based coating and the pipe cooled to ambient temperature. This procedure can avoid voids, cavities or pinholes forming in the coating adjacent the weld bead.
    Type: Application
    Filed: February 22, 2007
    Publication date: July 2, 2009
    Applicant: SHAWCOR LTD.
    Inventors: Robert E. Steele, Dennis T.H. Wong, Peter Singh, Chunglee Hank Yih
  • Publication number: 20090159146
    Abstract: Coatings for protecting and insulating fluid and/or gas transport conduits, such as off-shore oil and gas pipelines operating at temperatures of up to 100° C. in water depths above 1,000 metres. The outer surface of the conduit is provided with at least one layer of thermal insulation comprising polystyrene or styrene-based thermoplastic, having low thermal conductivity, high thermal softening point, high compressive strength and high compressive creep resistance.
    Type: Application
    Filed: December 21, 2007
    Publication date: June 25, 2009
    Applicant: SHAWCOR LTD.
    Inventors: Peter Jackson, Adam Jackson
  • Patent number: 7510339
    Abstract: An splice enclosure for supporting a splice between the ends of a pair of fiber optic drop cables includes at least one longitudinally-extending flexible support member extending across the splice, a cover member which covers the splice and which overlaps the jackets of the two cables, and at least one collar. Each collar has a central aperture through which the buffer tube of a cable can be passed, at least one aperture for receiving a strength member of one of the cables, and at least one aperture for receiving an end of a support member. The support members preferably have similar or identical dimensions, composition and flexibility as the strength members of the cables so as to substantially preserve the flexibility of the cable across the splice. Also disclosed are kits for forming enclosures for optical fiber splices and methods for enclosing optical fiber splices.
    Type: Grant
    Filed: July 24, 2008
    Date of Patent: March 31, 2009
    Assignee: ShawCor Ltd.
    Inventors: Doug Burwell, Ibrahim Basrawi, Glen Brehaut
  • Publication number: 20090034917
    Abstract: An splice enclosure for supporting a splice between the ends of a pair of fiber optic drop cables includes at least one longitudinally-extending flexible support member extending across the splice, a cover member which covers the splice and which overlaps the jackets of the two cables, and at least one collar. Each collar has a central aperture through which the buffer tube of a cable can be passed, at least one aperture for receiving a strength member of one of the cables, and at least one aperture for receiving an end of a support member. The support members preferably have similar or identical dimensions, composition and flexibility as the strength members of the cables so as to substantially preserve the flexibility of the cable across the splice. Also disclosed are kits for forming enclosures for optical fiber splices and methods for enclosing optical fiber splices.
    Type: Application
    Filed: July 24, 2008
    Publication date: February 5, 2009
    Applicant: SHAWCOR LTD.
    Inventors: Doug Burwell, Ibrahim Basrawi, Glen Brehaut
  • Patent number: 7456231
    Abstract: An article suitable for use as an insulating or coating material comprises a radiation-crosslinked composition comprising a polyethylene, a polypropylene and optionally an ethylene-propylene elastomer. The polyethylene component is selected from high density polyethylene (HDPE), medium density polyethylene (MDPE) and linear medium density polyethylene (LMDPE) and the polypropylene component is either a homopolymer or copolymer. The composition is predominantly based on the polyethylene component and contains the polyethylene component in an amount of at least 50 percent by weight. The article is radiation-crosslinked to a sufficient degree that it possesses thermoset properties, such that when the article is heated to a temperature above the crystalline melting point of the polypropylene homopolymer or copolymer, it is softened but does not become liquid.
    Type: Grant
    Filed: February 2, 2005
    Date of Patent: November 25, 2008
    Assignee: ShawCor Ltd.
    Inventors: Peter Jackson, Marcus P. Heydrich, Karen Schnuelle
  • Publication number: 20080286514
    Abstract: The present provides a bondably coated metallic member comprising a metallic member having a low surface energy polymeric coating, said low surface energy polymeric coating having been surface activated on at least a portion thereof, and having on said surface-activated portion a bondable high surface energy polymeric coating. The present invention also provides a bondably-coated metallic pipe comprising metallic pipe having a low surface energy mainline polymeric coating thereon extending over the pipe except at a bare zone adjacent each end of the pipe that is free from said main-line coating; a portion of said mainline coating adjacent each bare zone having been surface activated and having on said surface activated portion a bondable high surface energy polymeric coating.
    Type: Application
    Filed: April 20, 2006
    Publication date: November 20, 2008
    Applicant: SHAWCOR LTD.
    Inventors: Catherine Lam, David K. Potter, Robert E. Steele
  • Publication number: 20080045619
    Abstract: A photo-crosslinkable polyolefin composition comprises a polyolefin, a source of functionality receptive to crosslinking by UV radiation, a cationic photoinitiator and optionally includes a free-radical photoinitiator, a crosslinking accelerator or sensitizer, and other additives such as compatibilizers, inorganic fillers, nanofillers, glass, polymeric and ceramic microspheres, glass fibres, flame retardants, antioxidants, stabilizers, processing aids, foaming agents and pigments. A method for manufacturing a UV-crosslinked polyolefin article comprises forming an article by extruding, moulding or otherwise forming the UV-crosslinkable polyolefin composition and subjecting the article to UV radiation on-line with the extrusion, moulding or other forming operation.
    Type: Application
    Filed: February 28, 2007
    Publication date: February 21, 2008
    Applicant: SHAWCOR LTD.
    Inventors: Peter Jackson, Eileen Wan
  • Patent number: 7012227
    Abstract: A method of applying or repairing a coating on a substrate by inductive heating. A susceptor element is applied on the coating and the element and the substrate are inductively energized to cause the substrate and the coating to be heated. The susceptor element is removed from the heated coating before applying the coating or applying a patch to the coating.
    Type: Grant
    Filed: August 12, 2004
    Date of Patent: March 14, 2006
    Assignee: ShawCor, Ltd.
    Inventors: Amarjit Tathgur, Dilip K. Tailor, David Seepersaud
  • Patent number: 6846176
    Abstract: A method for heating a zone of an elongate tubular article. A heat resistant, heat transmitting and heat dispersive shroud material is applied to the zone and a hot gas source is applied to the outside of the shroud material to cause heat to be transmitted through the shroud material to the zone.
    Type: Grant
    Filed: December 14, 2001
    Date of Patent: January 25, 2005
    Assignee: Shawcor Ltd.
    Inventors: Robert J. Brown, Thomas H. Bechtold
  • Patent number: 6794453
    Abstract: A crosslinked, predominantly polypropylene-based article comprises a silane-modified ethylene-based polyolefin, at least 50 percent by weight of a non silane-modified polypropylene, and a silane condensation catalyst. The article is moisture crosslinked to a sufficient degree that it possesses thermoset properties such that, when the article is heated to a temperature above the crystalline melting point of the non silane-modified polypropylene, it is softened but does not become liquid. The article preferably comprises a heat-shrinkable sleeve for a high-temperature transmission pipeline.
    Type: Grant
    Filed: August 12, 2002
    Date of Patent: September 21, 2004
    Assignee: ShawCor Ltd.
    Inventors: Peter Jackson, Robert Edward Steele, Amarjit Tathgur, Marcus P. Heydrich, Dilip K. Tailor
  • Patent number: 6569915
    Abstract: A heat-shrinkable article suitable for use as an insulating or coating material comprises a crosslinked composition of a polypropylene homopolymer or copolymer and an ethylene-propylene elastomer. The article is formed by a process comprising: i) creating a blend of the polypropylene homopolymer or copolymer and the ethylene-propylene elastomer by melt mixing; ii) melt processing the blend produced in i) to produce a melt processed material; iii) crosslinking the melt processed material produced in ii) by exposing it to radiation to produce a crosslinked material; iv) stretching the crosslinked material at a first temperature close to or above its softening or melting point and subsequently cooling it to a second temperature below its softening or melting point, to thereby freeze the crosslinked material in its stretched form. Subsequent heating of the article close to or above its softening point or crystalline melting point results in recovery of the pre-stretched dimensions of the article.
    Type: Grant
    Filed: November 6, 2000
    Date of Patent: May 27, 2003
    Assignee: ShawCor Ltd.
    Inventors: Peter Jackson, Marcus P. Heydrich
  • Patent number: 6468583
    Abstract: A tracking resistant electrical insulating material or article suitable for medium to high voltage applications comprising a silane-modified polyolefin, and a heat-shrinkable article prepared therefrom. Said material or article is preferably prepared by a process comprising: (a) reacting polyolefin with a silane in the presence of a free-radical initiator to form a silane-grafted polyolefin, or copolymerising a polyolefin with silane; (b) preparing a mixture of one or more silane-modified polyolefins prepared in (a) with optionally one or more non silane-modified polyolefins, antitrack ingredients, and a silanol condensation catalyst; (c) forming the insulating material or article by melt extruding or moulding said mixture; and (d) crosslinking the insulating material or article by exposing it to moisture, preferably at elevated temperature.
    Type: Grant
    Filed: October 17, 2000
    Date of Patent: October 22, 2002
    Assignee: ShawCor Ltd.
    Inventors: Peter Jackson, Marcus P. Heydrich
  • Patent number: 6465547
    Abstract: A moisture-crosslinkable polyolefin material, comprising a silane-grafted polyolefin blend, and coatings or insulations, including heat-shrinkable coatings and insulations, prepared therefrom. The coating material is formed by a process comprising: (a) reacting a pre-blended mixture of polyolefin and polypropylene, or higher polyolefin, resins and optional compatibilizing agent, with an appropriate silane and silane-grafting initiator to produce a silane-modified polyolefin blend composition; (b) forming the coating or insulating material by melt processing the composition produced in step (a) with a silanol condensation catalyst; and (c) crosslinking the formed coating or insulating material by exposing it to moisture, preferably at an elevated temperature.
    Type: Grant
    Filed: July 24, 2001
    Date of Patent: October 15, 2002
    Assignee: Shawcor Ltd.
    Inventors: Peter Jackson, Amarjit Tathgur, Marcus P. Heydrich, Dilip K. Tailor, Robert Edward Steele