Patents Assigned to SHELL USA, INC.
  • Patent number: 12291496
    Abstract: A process for the preparation of an alkylene glycol from an alkene comprising steps of: a) supplying a gas composition to an alkylene oxide absorber through a gas inlet, the absorber comprising an absorption section and a sump, and allowing the gas composition to pass upwards; b) supplying a lean absorbent to the top of the absorption section and allowing the lean absorbent to pass downwards; c) intimately contacting the gas composition with lean absorbent in the absorption section in the presence of one or more catalysts that promote carboxylation and hydrolysis; and d) withdrawing fat absorbent from the absorption section and passing the fat absorbent and any liquid condensate through the sump, wherein the sump comprises one or more baffles that define a flow pathway from a sump inlet to a sump outlet between the one or more baffles.
    Type: Grant
    Filed: June 12, 2024
    Date of Patent: May 6, 2025
    Assignee: SHELL USA, INC.
    Inventors: Jesse Raymond Black, Peter Mervyn Wilkinson, Christopher Paul Emborsky, Roel Guillaume Hubertus Leonardus Bastings, Benedict Ignatius Maria Ten Bosch
  • Patent number: 12286593
    Abstract: A process includes a.) supplying a biomass feedstock, a fluidizing gas having hydrogen, and a catalyst recirculation stream having deoxygenating catalyst to a mixing zone of a fluidized bed reactor; b.) allowing the biomass feedstock, the fluidizing gas and the deoxygenating catalyst to move upwards through the fluidized bed reactor from the mixing zone to a bulk reactor zone; c.) allowing the biomass feedstock to contact the deoxygenating catalyst in the presence of the fluidizing gas in the bulk reactor zone of the fluidized bed reactor to produce a hydropyrolysis reactor output including at least one non-condensable gas, a partially deoxygenated hydropyrolysis product and char; and d.) withdrawing at least a portion of the deoxygenating catalyst from the bulk reactor zone to form the catalyst recirculation stream that is supplied to the mixing zone in step a).
    Type: Grant
    Filed: December 17, 2021
    Date of Patent: April 29, 2025
    Assignee: SHELL USA, INC.
    Inventor: Pieter Huizenga
  • Patent number: 12286596
    Abstract: Implementations of the disclosed subject matter provide a process for upgrading refinery residue feedstock. Step a) may include introducing the refinery residue feedstock into a fluidized bed reactor as a solid. In step b), the refinery residue feedstock may be heated to a devolatilizing and thermal cracking temperature in the fluidized bed reactor to produce a product stream comprising gaseous hydrocarbons and solid coke. The gaseous hydrocarbons may be subjected to catalytic hydroprocessing, in step c), in the presence of molecular hydrogen to increase the hydrogen to carbon ratio and lower the average molecular weight of the gaseous hydrocarbons. In step d), the gaseous hydrocarbons may be separated from the solid coke. In step e), the gaseous hydrocarbons from step d) may be subjected to further processing to produce at least one of: C1-C3 hydrocarbons, liquefied petroleum gas, naphtha range hydrocarbons, and middle distillate range hydrocarbons.
    Type: Grant
    Filed: September 1, 2020
    Date of Patent: April 29, 2025
    Assignee: SHELL USA, INC.
    Inventors: Vikrant Nanasaheb Urade, Rajeev Narayan, Ganesh Chintakunta, Harshavardhan Jayant Choudhari, Dhairya Dilip Mehta, Ashwin Kumar Nagarajan
  • Patent number: 12275901
    Abstract: The invention relates to a process for the recovery of aliphatic hydrocarbons from a liquid stream comprising aliphatic hydrocarbons, heteroatom containing organic compounds and optionally aromatic hydrocarbons, involving a) contacting said liquid stream with a stream having a pH above 7 and comprising a washing solvent, preceded and/or followed by contacting with a stream having a pH below 7 and comprising a washing solvent; b) liquid-liquid extraction of the washed stream with an extraction solvent. Further, the invention relates to a process for the recovery of aliphatic hydrocarbons from plastics comprising the above-mentioned process; and to a process for steam cracking a hydrocarbon feed comprising aliphatic hydrocarbons as recovered in one of the above-mentioned processes.
    Type: Grant
    Filed: November 12, 2021
    Date of Patent: April 15, 2025
    Assignee: SHELL USA, INC.
    Inventors: Jean-Paul Andre Marie Joseph Ghislain Lange, Guus Van Rossum, Timothé Johannes Olthof, Kai Jürgen Fischer, Hendrik Stichter, Jose Atilio Quevedo Enriquez
  • Patent number: 12270000
    Abstract: The invention relates to a process for the recovery of aliphatic hydrocarbons from a liquid stream comprising aliphatic hydrocarbons, heteroatom containing organic compounds and optionally aromatic hydrocarbons, involving a) liquid-liquid extraction of said liquid stream with an extraction solvent, wherein before and/or after step a) heteroatom containing organic compounds, optional aromatic hydrocarbons and optional other contaminants are removed from said liquid stream and/or from a raffinate stream resulting from step a), respectively, by contacting the latter stream(s) with a sorption agent. Further, the invention relates to a process for the recovery of aliphatic hydrocarbons from plastics comprising the above-mentioned process; and to a process for steam cracking a hydrocarbon feed comprising aliphatic hydrocarbons as recovered in one of the above-mentioned processes.
    Type: Grant
    Filed: October 12, 2021
    Date of Patent: April 8, 2025
    Assignee: SHELL USA, INC.
    Inventors: Jean-Paul Andre Marie Joseph Ghislain Lange, Kai Jürgen Fischer, Guus Van Rossum, Timothé Johannes Olthof, Willem Derks, Hendrik Stichter
  • Patent number: 12247466
    Abstract: A downhole tool, with an elongate tool housing that extends around a central longitudinal tool axis, houses a sting, a press device, and a bending arm. The sting is movable in a radially outward direction. The press device acts on the sting, to force the sting in the radially outward direction upon relative movement of the press device, in longitudinal direction, with respect to the sting whereby the sting may extend outside the tool housing. The sting is mounted on a distal end of the bending arm. At its proximal end the bending arm is longitudinally secured stationary relative to the tool housing. The sting and the distal end of the bending arm are movable in unison in a longitudinal-radial plane from the central longitudinal tool axis. The downhole tool can be used to perforate a wall of a downhole tubular arranged within a borehole in the Earth.
    Type: Grant
    Filed: November 10, 2022
    Date of Patent: March 11, 2025
    Assignee: SHELL USA, INC.
    Inventors: Erik Kerst Cornelissen, Sam Gerard Van Moorsel, Coen Van Schie, Robert Jan Neiteler
  • Patent number: 12241027
    Abstract: The present invention relates to a method of subjecting a biomass feedstock to hydropyrolysis, the method at least comprising the steps of: a) supplying a biomass feedstock and a fluidizing gas comprising hydrogen to a bulk reactor zone of a fluidized bed reactor containing a deoxygenating catalyst; b) subjecting the biomass feedstock in the bulk reactor zone of the fluidized bed reactor to a hydropyrolysis reaction by contacting the biomass feedstock with the deoxygenating catalyst in the presence of the fluidizing gas, thereby obtaining a hydropyrolysis reactor output comprising at least one non-condensable gas, a partially deoxygenated hydropyrolysis product and char; wherein the bulk reactor zone is cooled by means of a cooling fluid flowing through a plurality of tubes running through the bulk reactor zone, the plurality of tubes having inlets into and outlets from the bulk reactor zone; and wherein the cooling fluid flowing in the tubes at the point (‘A’) where the biomass feedstock enters the bulk r
    Type: Grant
    Filed: June 30, 2022
    Date of Patent: March 4, 2025
    Assignee: SHELL USA, INC.
    Inventors: Pieter Huizenga, Julien Sigaud
  • Patent number: 12241033
    Abstract: Method to improve or maintain stability and/or compatibility of a residual hydrocarbon fuel comprising: (a) blending at least 5-95% m/m of a residual hydrocarbon component with at least 5-80% m/m of a fatty acids alkyl esters component or (b) blending at least 5-80% m/m of a fatty acids alkyl esters component with a stable residual fuel composition comprising (i) at least 5-95% m/m of a residual hydrocarbon component and (ii) up to 90% m/m of a non-hydroprocessed hydrocarbon, a hydroprocessed hydrocarbon or any combination thereof; wherein the fatty acids alkyl esters component is blended with the stable residual fuel composition before at least one other fuel composition that decreases the asphaltenes solvency power of the residual fuel composition is added thereto.
    Type: Grant
    Filed: July 28, 2020
    Date of Patent: March 4, 2025
    Assignee: SHELL USA, INC.
    Inventors: Cathelijne Anneroos de Vroom, Aldo Caiazzo, Claudette Salomons, Plamen Yankulov
  • Patent number: 12221405
    Abstract: A process for preparing glycols from a lignocellulosic solid biomass involves contacting the biomass with an organic solvent comprising a low boiling point alcohol and a pre-treatment acid at a temperature in a range from 80 to 220° C. and a pressure in a range from 1 to 50 bara. The resulting mixture, having less than wt. % water, is separated into a pre-treated solid residue comprising cellulose and a liquid stream comprising dissolved lignin. The pre-treated solid residue is subjected to a hydrogenolysis reaction. generating a glycols stream, a lights stream, comprising a first portion of organic solvent, and a heavies stream. At least part of the liquid stream is separated to produce a second portion of organic solvent and a lignin stream. At least part of the first and second portions of organic solvent is recycled to the contacting step.
    Type: Grant
    Filed: September 25, 2020
    Date of Patent: February 11, 2025
    Assignee: SHELL USA, INC.
    Inventors: Jean Paul Andre Marie Joseph Ghislain Lange, Pieter Huizenga, Evert Van Der Heide, Thimo Daniel Jozef Te Molder
  • Patent number: 12214304
    Abstract: The present invention provides a process for separating unsaturated hydrocarbons from a mixture of saturated and unsaturated hydrocarbons, which process comprises the steps of (a) contacting the mixture with a solvent; (b) allowing to form two phases in equilibrium, a first phase comprising solvent and unsaturated hydrocarbons and a second phase comprising the remainder of the mixture; (c) removing the phases separately; and (d) removing from at least one of the phases the hydrocarbons to obtain at least one product stream and regenerated solvent for use in step (a), wherein the solvent comprises dihydrolevoglucosenone or a derivative of dihydrolevoglucosenone.
    Type: Grant
    Filed: April 19, 2021
    Date of Patent: February 4, 2025
    Assignee: SHELL USA, INC.
    Inventors: Thomas Brouwer, Boelo Schuur
  • Patent number: 12215073
    Abstract: The invention relates to a process for the production of ethylene in an integrated configuration comprising (i) a steam cracker configuration which comprises a steam cracker unit, a water condensation unit and a carbon dioxide removal unit and (ii) an oxidative dehydrogenation (ODH) configuration which comprises an ODH unit and a water condensation unit, wherein an effluent coming from the ODH configuration, which effluent comprises unconverted ethane and ethylene, is fed to the steam cracker configuration at a position which is downstream of the steam cracker unit, and wherein unconverted oxygen, carbon monoxide and acetylene are removed from at least a portion of the stream coming from the ODH unit by oxidation of carbon monoxide and acetylene into carbon dioxide in an oxidation unit which is located at a position (a) which is downstream of the ODH unit, and (b) which is downstream of the steam cracker unit and upstream of the carbon dioxide removal unit of the steam cracker configuration.
    Type: Grant
    Filed: August 3, 2021
    Date of Patent: February 4, 2025
    Assignee: SHELL USA, INC.
    Inventors: Guus Van Rossum, Ronald Jan Schoonebeek, Ivana Daniela Esposito Cassibba, Alouisius Nicolaas Renée Bos
  • Patent number: 12203043
    Abstract: The present invention provides a lubricating oil composition used in the reduction gearbox or transmission of an electric vehicle or a hybrid vehicle, wherein the lubricating oil contains a base oil, and the aromatic ring content of the base oil is from 3,500 to 15,000 ppm in terms of the mass of the base oil.
    Type: Grant
    Filed: March 16, 2022
    Date of Patent: January 21, 2025
    Assignee: Shell USA, Inc.
    Inventor: Kengo Suzuki
  • Patent number: 12195681
    Abstract: The present invention provides a process to prepare middle distillates and base oils from a Fischer-Tropsch product, by (a) subjecting the Fischer-Tropsch product to a hydroprocessing step in the presence of a catalyst comprising a molecular sieve with a pore size between 5 and 7 angstrom and a SiO2/Al2O3 ratio of at least 25, preferably from 50 to 180 and a group VIII metal to obtain a mixture comprising one or more middle distillate fractions and a first residual fraction and a naphtha fraction; (b) separating the mixture as obtained in step (a) by means of atmospheric distillation into one or more middle distillate fractions, a first residual fraction and a naphtha fraction; (c) separating the first residual fraction by means of vacuum distillation into at least a distillate base oil fraction and a second residual fraction.
    Type: Grant
    Filed: June 17, 2021
    Date of Patent: January 14, 2025
    Assignee: Shell USA, Inc.
    Inventors: Edward Julius Creyghton, Olav Sammelius, Marcello Stefano Rigutto, Andries Hendrik Janssen
  • Patent number: 12187977
    Abstract: This invention provides a water-glycol hydraulic fluid comprises from 0.2 to 0.6% by mass of a dimer acid as a fatty acid lubricant, and more than 0.10% by mass and 0.20% by mass or less of a phosphoric acid ester of Formula (1), wherein the sum of the dimer acid and the phosphoric acid ester is more than 0.35% by mass wherein R1 and R2 may be the same or different, each representing a hydrogen atom or a hydrocarbon group having from 1 to 30 carbon atoms, R3 represents a hydrocarbon group having from 1 to 20 carbon atoms, R4 represents a hydrogen atom or a hydrocarbon group having from 1 to 30 carbon atoms, and X1, X2, X3 and X4 may be the same or different, each representing an oxygen atom or a sulfur atom.
    Type: Grant
    Filed: November 9, 2021
    Date of Patent: January 7, 2025
    Assignee: Shell USA, Inc.
    Inventor: Hiroshi Kaneko
  • Patent number: 12180410
    Abstract: The present invention provides a thermal management system comprising a housing having an interior space; a heat-generating component disposed within the interior space; a heat exchanger; and a working fluid liquid disposed within the interior space wherein the heat-generating component is in contact with the working fluid. The working fluid comprises a Fischer-Tropsch derived base fluid; an antioxidant and anti-static additives. The system is constructed wherein a constant cyclical flow of working fluid is maintained across the heat-generating components, on to the heat exchanger and then back to the heat-generating component.
    Type: Grant
    Filed: March 24, 2021
    Date of Patent: December 31, 2024
    Assignee: Shell USA, INC.
    Inventors: Andree Hilker, Volker Klaus Null
  • Patent number: 12173251
    Abstract: Implementations of the disclosed subject matter provide a lubricating composition for use as a transmission fluid in an electric vehicle. The lubricating composition may include at least 70 wt %, based on the overall weight of the lubricating composition, of a biodegradable ester base oil with a kinematic viscosity at 100° C. in the range of 2.5 to 7.0 mm2/s. The ester is biodegradable according to OECD test guidelines series 301. The composition may also include at least 0.5 wt % and no more than 10 wt %, based on the overall weight of the lubricating composition, of a viscosity index improver which is at least one high viscosity ester with a kinematic viscosity at 100° C. of at least 1000 mm2/s; an anti-foam additive selected from silicone oil based antifoam additives and polyacrylate antifoam additives. Also disclosed is a process for lubricating an electric vehicle drive train comprising a transmission by applying the lubricating composition to the transmission.
    Type: Grant
    Filed: December 16, 2021
    Date of Patent: December 24, 2024
    Assignee: Shell USA, INC.
    Inventors: Leonard Joachim Kieckebusch, Christopher Claus Dobrowolski
  • Patent number: 12146116
    Abstract: The present invention provides a lubricating oil composition comprising: (A) a lubricant base oil including at least one type selected from mineral oil, PAO, and GTL (gas-to-liquid) base oils; (B) a compound having a structure obtained by independently subjecting propylene oxide to addition polymerization with an alcohol or a structure obtained by subjecting a combination of propylene oxide with ethylene oxide and/or butylene oxide to addition polymerization with an alcohol, and being configured so that polyalkylene glycol (PAG) with an oxygen/carbon weight ratio of 0.35 or more and less than 0.45 and/or one or both terminal hydroxyl groups in the polyalkylene glycol (PAG) are blocked; and (C) a fatty acid ester having an oxygen/carbon weight ratio of 0.05 to 0.35.
    Type: Grant
    Filed: November 30, 2021
    Date of Patent: November 19, 2024
    Assignee: SHELL USA, INC.
    Inventors: Kengo Suzuki, Kunitoshi Abe
  • Patent number: 12130395
    Abstract: Receiver-consistent scalars of seismic receiver channels are used for time-lapse monitoring of a sub-surface earth formation. Signals are induced by seismic waves propagating through the earth formation adjacent to each respective seismic receiver channel. Each seismic receiver channel is acoustically coupled to the earth formation as present directly adjacent to the location of the seismic receiver channel in question. The base receiver-consistent scalars and the monitor receiver-consistent scalars of seismic receiver channels can be outputted to reveal changes in these receiver-consistent scalars. These changes can be used to delineate information about physical changes in the subsurface earth formation. The changes in the based receiver-consistent scalars and the monitor receiver-consistent scalars may be displayed visually.
    Type: Grant
    Filed: February 15, 2022
    Date of Patent: October 29, 2024
    Assignee: Shell USA, INC.
    Inventors: Albena Alexandrova Mateeva, Paul Maarten Zwartjes
  • Patent number: 12121883
    Abstract: Presented is a catalyst composition having exceptional properties for converting sulfur, sulfur compounds, and carbon monoxide contained in gas streams by catalyzed hydrolysis, hydrogenation and water-gas shift reactions. The catalyst comprises underbedded molybdenum and cobalt with an overlayer of molybdenum and cobalt. These metals are present in the catalyst within certain concentration ranges and relative weight ratios. The underbedded metals are present in the catalyst within a specified range relative to the overlayer and total metals. The underbedded metals are formed by co-mulling an inorganic oxide with the catalytically active metals of molybdenum and cobalt. The co-mulled mixture is calcined and then impregnated with overlaid molybdenum and cobalt.
    Type: Grant
    Filed: August 11, 2023
    Date of Patent: October 22, 2024
    Assignee: SHELL USA, INC.
    Inventor: Karl Marvin Krueger
  • Patent number: 12110467
    Abstract: The invention provides a lubricating oil composition comprising: a base oil; and coated particles made of nanoparticles and phosphonic acid coating at least a portion of the surface of the nanoparticles.
    Type: Grant
    Filed: September 6, 2021
    Date of Patent: October 8, 2024
    Assignee: SHELL USA, INC.
    Inventor: Kengo Suzuki