Patents Assigned to SHELL USA, INC.
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Patent number: 12753679Abstract: An isolation joint is provided with a downhole tubular that has an expandable section which, in axial direction, is sandwiched between a first separator section and a second separator section of the downhole tubular. The expandable section has a circumferential band of increased wall thickness compared to the wall thicknesses of the first and second separator sections. Furthermore, the downhole tubular is provided with a mating support at a predetermined axial location relative to said at least expandable section, adapted for mating with the local expander device within said downhole tubular. This mating support ensures transversal alignment with of a local expander device with the downhole tubular such that the local expansion exclusively is activated within the expandable section.Type: GrantFiled: October 4, 2021Date of Patent: October 6, 2026Assignee: SHELL USA, INC.Inventor: Walter Stam
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Patent number: 12746535Abstract: The present invention provides a method of preparing a supported catalyst, preferably a hydrocracking catalyst, the method at least comprising the steps of: a) providing a zeolite Y having a bulk silica to alumina ratio (SAR) of at least 10; b) mixing the zeolite Y provided in step a) with a base, water and a surfactant, thereby obtaining a slurry of the zeolite Y; c) reducing the water content of the slurry obtained in step b) thereby obtaining solids with reduced water content, wherein the reducing of the water content in step c) involves the addition of a binder; d) shaping the solids with reduced water content obtained in step c) thereby obtaining a shaped catalyst carrier; e) calcining the shaped catalyst carrier obtained in step d) at a temperature above 300° C.Type: GrantFiled: March 15, 2021Date of Patent: September 29, 2026Assignee: SHELL USA, INC.Inventors: David Allen Cooper, Johan Peter Den Breejen, James Hughes, Cornelis Ouwehand, Marcello Stefano Rigutto
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Patent number: 12741259Abstract: The present invention provides an electrically heated apparatus (1), at least comprising: —an electrically heated furnace (2) having a roof (2A) and walls defining a space (3); —at least one tube (10) miming through the space (3), wherein the at least one tube (10) has an inlet (11) and an outlet (12) outside of the space (3); —electrical radiative heating elements (20) located in the space (3), which heating elements (20) can heat the at least one tube (10); wherein the heating elements (20) suspend from the roof (2A) of the space (3); and wherein the roof (2A) of the space (3) has a shape configured to have heating elements (20) suspending at different heights.Type: GrantFiled: April 13, 2022Date of Patent: September 22, 2026Assignee: SHELL USA, INC.Inventor: Govert Gerardus Pieter Van der Ploeg
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Patent number: 12738745Abstract: A method is provided for directly providing electrical power from a photovoltaic (PV) installation to electrical consumer. The method comprises (a) providing electrical power from the PV installation directly to the electrical consumer, where the PV installation comprises a first portion and a second portion; (b) determining whether current (I) output of the PV installation is below a threshold; and (c) if it is below the threshold, connecting at least one segment of the second portion of the PV installation to the electrical consumer; or (d) if it is determined that the current (I) output of the PV installation exceeds the threshold, disconnecting at least a connected segment of the second portion of the PV installation from the electrical consumer; and repeating steps (b) through (d) to maintain the current (I) output of the PV installation within a range of the threshold.Type: GrantFiled: May 16, 2023Date of Patent: September 15, 2026Assignee: SHELL USA, INC.Inventors: Jeffrey Brendan Martin, Martijn Lunshof
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Patent number: 12691402Abstract: The present invention relates to a method for removing carbon dioxide (CO2) from a CO2-containing stream, the method at least comprising the steps of: a) providing a CO2-containing stream (10), preferably air wherein the CO2-containing stream (10) has a CO2 content in the range of from 10 to 1000 ppmv, preferably from 100 to 1000 ppmv; b) removing CO2 from the CO2-containing stream (10) provided in step a) in a first CO2 removal unit (2), thereby obtaining a first CO2-enriched stream (30) and a first CO2-depleted stream (20); c) liquefying the first CO2-enriched stream (30) obtained in step b) in a liquefaction unit (3); d) removing from the liquefaction unit (3) at least a liquefied CO2 stream (40) and a gaseous stream (15) containing at least nitrogen [N2 (g)], oxygen [O2 (g)] and CO2 (g).Type: GrantFiled: June 10, 2022Date of Patent: July 28, 2026Assignee: SHELL USA, INC.Inventors: Timothy Michael Nisbet, Sayee Prasaad Balaji
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Patent number: 12679725Abstract: The present invention relates to a process for converting feed streams selected from (1) a gas stream comprising carbon dioxide and a hydrogen rich gas stream; (2) a methane rich gas stream; and (3) a combination of feed streams (1) and (2) into a product stream comprising carbon monoxide, water and hydrogen. The process may include introducing feed streams selected from (1), (2) or (3) and oxygen into a reaction vessel and switching modes between performing method I or method II in the reaction vessel wherein no catalyst is present. The reaction vessel may be provided with a burner located at the top of the reaction vessel, the burner may include coaxial channels for the separate introduction of the different gas streams. Method I may be a reverse water gas shift reaction at elevated temperature. Method II may be a partial oxidation reaction at elevated temperature.Type: GrantFiled: May 28, 2021Date of Patent: July 14, 2026Assignee: SHELL USA, INC.Inventors: Sayee Prasaad Balaji, Mark Klokkenburg, Robert Schouwenaar, Dominik Johannes Michael Unruh, Jose Atilio Quevedo Enriquez
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Patent number: 12649891Abstract: A grease composition comprising: (i) a mineral base oil containing one or more of fatty ammonium carboxylate salts of formula (I), wherein R1 is selected from C12 to C20 saturated or unsaturated, branched or straight-chain hydrocarbyl groups; X is selected from NH, +NH2 and N—(R4)—NH3+; R2 and R4 are independently selected from C2 to C8 saturated or unsaturated, branched or straight chain hydrocarbyl groups, and may be the same or different; R3 is selected from C12 to C26 saturated or unsaturated, branched or straight-chain hydrocarbyl groups; and n is 1 or 2; and (ii) a simple lithium soap thickener, wherein said lubricating grease composition is prepared by a process comprising the steps of combining the mineral base oil with the one or more fatty ammonium carboxylate salts of formula (I) and then thickening said base oil fatty ammonium carboxylate salt mixture with the simple lithium soap thickener.Type: GrantFiled: August 2, 2023Date of Patent: June 9, 2026Assignee: SHELL USA, INC.Inventors: Eduard Alexander Worthington, Matthias Eggenstein, Alan Richard Wheatley, Christian Biewer
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Patent number: 12638509Abstract: The present application relates to a method for estimating the temperature rise rate of a battery under pulsed heating. An equivalent circuit model of the battery is established to obtain the effective entropy potential of the battery and the relationship between the open circuit voltage and the pulsed heating current of the battery. A heat generation model is established according to the effective entropy potential and the relationship between the open circuit voltage and the pulsed heating current. Using the heat generation model and the heat transfer power, an energy formulation in the process of pulsed heating is obtained, to obtain the temperature rise rate of the battery under pulsed heating. The models are used to obtain the relationship between the temperature rise rate under pulsed heating and the pulsed heating current, providing a convenient and comprehensive estimation method for determining the heating effect of pulsed heating in practical applications.Type: GrantFiled: August 27, 2020Date of Patent: May 26, 2026Assignee: SHELL USA, INC.Inventors: Yudi Qin, Languang Lu, Xuebing Han, Minggao Ouyang, Jianqiu Li
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Patent number: 12629629Abstract: A method for operating an adsorption-based system for removing water and potentially other components from a feed stream. The system includes at least two dehydration units each comprising an adsorption bed. The method includes the steps of: i) obtaining process data from one or more sensors at a predetermined time resolution, the sensors at least comprising at least one moisture sensor at a specified location in each of the dehydration units; ii) dehydrating the feed stream by operating the adsorption-based system in regenerative mode, wherein at least one active unit of the at least two dehydration units is in an adsorption cycle, and wherein at least another one of the at least two dehydration units is being regenerated; iii) estimating an adsorption bed water adsorption capacity during every adsorption cycle; and iv) using the process data to update the estimated adsorption bed water adsorption capacity.Type: GrantFiled: April 1, 2021Date of Patent: May 19, 2026Assignee: SHELL USA, INC.Inventors: Saravanan Venkatesan, VenKatesh Kattigari Madyastha, Isabel Marguerite Antonia Conradus, Cornelis Marco Smaling
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Patent number: 12618015Abstract: A process for producing kerosene involves reacting a renewable feedstock in a hydroprocessing section under hydroprocessing conditions sufficient to cause a hydroprocessing reaction to produce a hydroprocessed effluent. The hydroprocessed effluent is separated to produce a hydroprocessed liquid stream and a separation system offgas stream. The hydroprocessed liquid stream is directed to a work-up section where gases are stripped to produce a stripped liquid product stream and a stripper offgas stream. A gas stream comprising the separation system offgas stream and/or the stripper offgas stream are directed to a gas-handling section to obtain a pressurized gas stream and a hydrocarbon fraction that is liquid at a pressure in a range from 0-1.5 MPaG and a temperature in a range from 0 to 50 C. The hydrocarbon fraction is recycled to the work-up section. A kerosene stream separated in the product recovery unit has a higher yield compared to conventional processes.Type: GrantFiled: September 14, 2022Date of Patent: May 5, 2026Assignee: SHELL USA, INC.Inventors: Bastiaan Willem Van Hasselt, Roy Léon Bernard Henket, Marjan Samson
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Patent number: 12618013Abstract: A catalyst and process for the deoxygenation and conversion of bio-derived feedstocks. The catalyst comprises a silica-alumina support having specifically defined physical properties and a molybdenum component but a material absence of nickel. The process involves the processing of a bio-derived feedstock having an oxygen content to yield a conversion product having an exceptional distillation profile and physical properties and a substantially reduced oxygen content.Type: GrantFiled: July 22, 2022Date of Patent: May 5, 2026Assignee: SHELL USA, INC.Inventor: Opinder Kishan Bhan
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Patent number: 12612569Abstract: Fuel composition comprising: (a) a base fuel suitable for use in an internal combustion engine; (b) a tetraalkylethane compound having the formula (I): wherein Ar represents an aryl group and each X is independently selected from a hydrogen atom, substituted or unsubstituted, straight chain or branched C1-C12 alkyl group, (CH2)nOH or (CH2)nNH2, wherein n is in the range of 1 to 9, provided that at least one of the X groups in each CX3 group is a hydrogen atom; and c) an alkylbenzene compound having the formula (II) wherein each R1-R6 group is independently selected from hydrogen and a C1-C15 alkyl group, wherein at least one of the R1-R6 groups is a C1-C6 alkyl group. The fuel composition of the present invention provides improved power and acceleration benefits, as well as increased flame speed and burn duration.Type: GrantFiled: April 21, 2022Date of Patent: April 28, 2026Assignee: SHELL USA, INC.Inventors: Tushar Kanti Bera, Kimberly Ann Johnson, Allen Ambwere Aradi
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Patent number: 12605699Abstract: The specification discloses a highly macroporous catalyst for hydroprocessing and hydroconversion of heavy hydrocarbon feedstocks. The high macroporosity catalyst incudes an inorganic oxide, molybdenum, and nickel components. It has a pore structure such that at least 18% of its total pore volume is in pores of a diameter greater than 5,000 angstroms and at least 25% of its total pore volume is in pores of a diameter greater than 1,000 angstroms. Preferably, the pore structure is bimodal. The catalyst is made by co-mulling the catalytic components with a high molecular weight polyacrylamide followed by forming the co-mulled mixture into a particle or an extrudate. The particle or extrudate is dried and calcined under controlled calcination temperature conditions to yield a calcined particle or extrudate of the high macroporosity catalyst composition.Type: GrantFiled: November 13, 2023Date of Patent: April 21, 2026Assignee: SHELL USA, INC.Inventor: Opinder Kishan Bhan
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Patent number: 12600624Abstract: A reactor system, which is active in pyrolyzing methane at effective conditions, comprising a molten salt medium and a reaction vessel, the molten salt being contained within the reaction vessel using various methods of catalyst distribution within the vessel such that when methane passes through the vessel, it comes into contact with said catalyst causing a pyrolysis reaction thereby producing molecular hydrogen with reduced carbon dioxide emissions. The catalyst may be placed within the reaction vessel either as suspended particles or in a structured packed form.Type: GrantFiled: September 15, 2021Date of Patent: April 14, 2026Assignee: SHELL USA, INC.Inventors: Leonardo Spanu, Guoqiang Yang, Joseph Broun Powell, Carl Mesters
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Patent number: 12595426Abstract: The present invention provides a process for the removal of contaminants from contaminated crude oil in a vessel. An organic solvent stream is provided to the vessel containing crude oil. After mixing, an organic solvent bottom phase is allowed to form. The bottom phase comprises at least a portion of the organic solvent stream and at least a portion of the contaminants. The bottom phase is removed from the vessel, while the remaining crude oil is retained in the vessel. An aqueous stream is provided to the vessel and mixed with the remaining crude oil, allowing an aqueous bottom phase to form. The aqueous bottom phase is removed from the vessel, while the remaining crude oil is retained in the vessel.Type: GrantFiled: July 24, 2020Date of Patent: April 7, 2026Assignee: SHELL USA, INC.Inventors: Kai Jürgen Fischer, Sybe Sipma
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Patent number: 12595240Abstract: An ethylene oxide (EO) production process for the epoxidation of ethylene comprising: contacting an inlet feed gas with a catalyst having a fluoride-mineralized alpha-alumina carrier, silver, a rhenium promoter, and one or more alkali metal promoters. At a cumulative EO production cumEO1 of at least 0.2 kton EO/m3 catalyst, the process is operating at a reaction temperature T1 and with the inlet feed gas having an optimum overall catalyst chloriding effectiveness value Cleff1 to produce EO with an EO production parameter value EO1; and the process is subsequently operated such that at a cumulative EO production cumEOX, cumEOX is at least 0.6 kton EO/m3 catalyst greater than cumEO1, the reaction temperature has an increased value TX to maintain EO production parameter EO1 whilst the optimum overall catalyst chloriding effectiveness value of the inlet feed gas CleffX is controlled such that the ratio of CleffX/Cleff1 is from 0.8 to 1.2.Type: GrantFiled: January 7, 2022Date of Patent: April 7, 2026Assignee: SHELL USA, INC.Inventors: John Robert Lockemeyer, Randall Clayton Yeates
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Patent number: 12567747Abstract: An HVDC system comprising an AC/DC converter sub-system electrically connected to a renewable energy equipment and a VSC sub-system is provided. A method comprises operating the renewable energy equipment to function as a voltage source to energize an HVDC link between the AC/DC converter sub-system and the VSC sub-system; operating the VSC sub-system as a voltage source to energize an electrical load electrically connected thereto; if it is determined the power production rate of the renewable energy equipment is not within a designated parameter, operating the equipment to follow the VSC sub-system such that controlling the AC electric power output influences the power production rate. If it is within the designated parameter, operating the VSC sub-system to follow the renewable energy equipment such that the VSC sub-system adjusts the properties of its AC electric output to match the properties of the electric power generated by the renewable energy equipment.Type: GrantFiled: January 30, 2023Date of Patent: March 3, 2026Assignee: SHELL USA, INC.Inventors: Yin Sun, Martijn Lunshof
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Patent number: 12559686Abstract: The invention relates to a process for the recovery of aliphatic hydrocarbons from a liquid hydrocarbon feedstock stream comprising aliphatic hydrocarbons, heteroatom containing polar components and optionally aromatic hydrocarbons, said process comprising the steps of: a) mixing the liquid hydrocarbon feedstock stream with a solvent resulting in a liquid mixture; b) cooling the liquid mixture obtained in step a) to a temperature in the range of from +5° C. to ?30° C. to obtain wax crystals in the mixture; c) separating wax crystals from the cooled liquid mixture obtained in step b) to produce a wax comprising aliphatic hydrocarbons and a dewaxed liquid mixture comprising solvent, heteroatom containing polar components and optionally aromatic hydrocarbons; d) separating solvent from the liquid mixture obtained in step c) and optionally recycling the separated solvent to step a).Type: GrantFiled: December 7, 2020Date of Patent: February 24, 2026Assignee: SHELL USA, INC.Inventor: Willem Derks
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Patent number: 12560563Abstract: A method for calibrating a direct flow simulation of a rock sample involves providing a 3D image of a rock sample and generating a segmented structural image of the rock sample from the 3D image by selecting voxels to represent either a pore space or a solid material. Fluid flow is simulated on the segmented structural image with a direct flow simulation. A 3D spatially-resolved fluid velocity map is generated for one or more fluid phases at a pore-scale resolution using pulsed field gradient nuclear magnetic resonance imaging. The simulated fluid flow and the 3D spatially-resolved fluid velocity map are compared to calibrate the direct flow simulation across the rock sample.Type: GrantFiled: November 2, 2021Date of Patent: February 24, 2026Assignee: SHELL USA, INC.Inventors: Daan Willem De Kort, Matthias Appel, Benjamin Charles Anger, John Justin Freeman, Faruk Ömer Alpak, Lynn Faith Gladden, Andrew John Sederman, Michael David Mantle, Kaspars Karlsons
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Patent number: 12544728Abstract: An electrically heated reactor is a tube surrounded by electrical heating means having radiative sheeting placed coaxially with regard to the reactor tube. The surface area of the sheeting facing the outer surface area of the reactor tube defines an inner surface area covering at least 60% of the reactor tube outer surface area. The distance between the reactor tube and the heating means is selected such that the ratio between the inner surface area of the electrical heating means to the reactor tube outer surface area is in the range of 0.7 to 3.0. The reactor is useful in many industrial scale high temperature gas conversion and heating technologies.Type: GrantFiled: December 18, 2020Date of Patent: February 10, 2026Assignee: SHELL USA, INC.Inventor: Govert Gerardus Pieter Van Der Ploeg