Abstract: A method for analyzing performance of a sorting system is provided. The method includes recording downtime experienced by the sorting system, recording runtime experienced by the sorting system, and recording an optimal characterization of a product stream to be sorted by the sorting system. The optimal characterization includes at least an optimal weight of a first commodity of the product stream. An actual characterization of the product stream as sorted by the sorting system is recorded. The actual characterization includes at least an actual weight of the first commodity sorted from the product stream. The method further includes determining the performance of the sorting system based on at least two of the downtime, the runtime, the optimal characterization, and the actual characterization.

Abstract: A barrel formed from a sheet of blank material includes a plurality of side wall panels for forming sides of the barrel including a front panel, a rear panel, two opposing end panels, and at least one diagonal corner panel, at least one bottom flap for forming a bottom of the barrel, and a plurality of top flaps for forming a top of the barrel including a top front flap foldably connected to the front panel, a top rear flap foldably connected to the rear panel, and two opposing top end flaps each foldably connected to one of the end panels. The top front flap and the top rear flap include at least one closure slot. Each of the two opposing top end flaps includes at least one locking finger. The locking fingers are inserted within the closure slots for securing the top of the barrel in a closed position.

Abstract: A machine for erecting a polygonal container from a knocked-down flat (KDF) container formed from a blank of sheet material is provided. The container includes four main side panels, at least one corner panel extending between two of the main side panels, and at least one bottom flap extending from one of the main side panels. The machine includes a body, a first erecting mechanism coupled to the body, and a second erecting mechanism coupled to the body. The first erecting mechanism receives the KDF container and erects the KDF container into a partially erected container having a substantially rectangular configuration, and the second erecting mechanism receives the partially erected container and erects the partially erected container from the substantially rectangular configuration into the polygonal container by applying a force to an exterior surface of the partially erected container to erect the polygonal container that has more than four sides.

Abstract: A method of forming a container from a blank of sheet material using a machine is provided. The blank includes a bottom panel, two side panels, two end panels, and a reinforcing panel assembly extending from a first side panel. The machine includes a hopper station, a corner post forming station, and a plunger station. The method includes rotating the reinforcing panel assembly upwardly toward the first side panel as the blank is transported from the hopper station to the corner post forming station, forming a corner wall and a reinforcing end tab by folding reinforcing panels about fold lines as the blank is transported through the corner post forming station, rotating the side panels and the end panels to be substantially perpendicular to the bottom panel by directing the blank through the plunger station, and coupling the reinforcing end tab to an end panel to form the container.

Abstract: Monitoring and performance interfaces are disclosed for baler machines. The interfaces collect and analyze runtime and downtime data and present reports or varying detail to interested personnel that allow objective assessment of baler machine performance. Multiple baler machines may be monitored and analyzed to reveal human and machine-related issues that inhibit optimal performance but are otherwise extremely difficult to detect.

Abstract: An apparatus for forming a container includes a frame, and a forming station coupled to the frame. The forming apparatus includes a plurality of folding plows configured to fold portions of a blank to form a container. The apparatus also includes a transfer assembly including a plurality of containment bars for supporting the container in a formed state. The containment bars facilitate retaining the formed state of the container while the transfer assembly transfers the container to an operator.

Abstract: A plurality of cartons, preferably fabricated from paper, paperboard and/or corrugated paperboard, and particularly of tray or wrapper-style construction, are provided, having integral lid constructions, and outer overlap panels, operably associated with the at least one top panel, to enable articulation of the carton into a substantially completed structure, without interfering with the subsequent articulation of the at least one top panel to enable loading of the carton subsequent to articulation and affixation of the outer overlap panels.

Abstract: A plurality of cartons, preferably fabricated from paper, paperboard and/or corrugated paperboard, and particularly of tray or wrapper-style construction, are provided, having integral lid constructions, and outer overlap panels, operably associated with the at least one top panel, to enable articulation of the carton into a substantially completed structure, without interfering with the subsequent articulation of the at least one top panel to enable loading of the carton subsequent to articulation and affixation of the outer overlap panels.

Abstract: A two-piece reinforced container is provided. The container includes an outer structure and an inner structure. The outer structure includes front and rear panels that are coupled to each of a first side panel and a second side panel via at least one corner panel. The corner panels extend from the front panel, the rear panel, the first side panel, and the second side panel at a substantially oblique angle. The inner structure includes front and rear panels that are coupled to each of a first side panel and a second side panel via at least one corner panel. The corner panels extend from the front panel, the rear panel, the first side panel, and the second side panel at a substantially oblique angle.

Abstract: A blank of sheet material for forming a container including automatically locking bottom panels is provided. The blank includes a pair of end panels, a pair of side panels and at least one corner panel that are interconnected. The corner panel extends between an adjacent end panel and side panel. The blank includes bottom end panels extending from the end panels and bottom side panels extending from the side panels. A first coupling tab is integral with a bottom end panel, and a second coupling tab is integral with a bottom side panel. The first coupling tab attaches to a bottom side panel, and the second coupling tab attaches to a bottom end panel. The coupling tabs upwardly direct the bottom panels when the container is moved to a flat position and downwardly direct the bottom panels when the container is moved from the flat position to an erected position.

Abstract: A multi-shelf, collapsible display unit is provided. The shelving unit includes a base member including a rear panel, a pair of side panels, and a pair of front panels. Each of the pair of side panels include a fold line that extends longitudinally along each of the side panels. The shelving unit also includes at least one shelf member coupled to the base member. The shelf member includes a shelf panel, a plurality of support panels, and a locking panel. The plurality of support panels are coupled to the shelf panel and configured to support the shelf panel. The base member and the at least one shelf member are moveable between an erect position and a collapsed position. The locking panel is operably configured to removably engage at least one of the plurality of support panels to retain the shelving unit in an erect position.

Abstract: Containers of the wraparound and tray style are provided, having enhanced stacking strength and general robustness, through the provision of internal and external reinforcing panels and flanges. Variations of the basic invention are provided with closure flaps of varying configuration and placement; end walls and minor flaps with angled side edges to provide for containers having inclined sides; regions of weakness, removable portions of panels and/or preformed apertures to permit conversion of the containers to display/merchandising modes; gusseted corner structures to provide for containment of fluent materials; and enhanced transverse support structures.

Abstract: An apparatus for constructing a container from a continuous blank of sheet material including a plurality of panels coupled together at a plurality of fold lines is provided. The apparatus includes a mandrel that is rotatable about a rotational axis. The mandrel includes a rotary head that defines a plurality of exterior surfaces each corresponding to a panel of the continuous blank of sheet material. The rotary head forms an opening in at least one exterior surface configured to receive at least one panel for facilitating forming the blank of sheet material into a configuration with respect to a shape of the rotary head as the mandrel rotates about the rotational axis.

Abstract: A machine for forming a case from a blank of sheet material includes a body, a mandrel mounted on the body and having an external shape complimentary to an internal shape of at least a portion of the case, a member mounted on the body adjacent the mandrel for applying a force to the blank for at least one of folding a portion of the blank around the mandrel, moving the blank, and securing portions of the blank together, and a servomechanism operatively connected to the member for driving and controlling movement of the member to apply the force to the blank.

Abstract: A machine for making a reinforced, collapsible bulk bin assembly is provided. The machine includes a body blank feeding device for providing a body blank from a stack of body blanks, an erecting device for partially erecting the body blank, a folding device for partially folding a bottom blank, a bottom insertion device for inserting the partially folded bottom blank into the partially erected body blank, and first fingers for attaching major flaps of the body blank to the bottom blank. The machine also includes second fingers for attaching minor flaps of the body blank to major flaps of the body blank, wherein the erecting device collapses the partially erected body blank after the first fingers attach the major flaps to the bottom blank.

Abstract: A point-of-purchase (“POP”) display employing RFID (Radio Frequency IDentification) technology for inventory control is provided. The POP is preferably fabricated from paper, paperboard and/or corrugated paperboard material, and incorporates one or more shelves and/or cover layers. An RF antenna structure is applied to the surfaces of, or built into, the one or more shelves and/or cover layers. Suitable RF transmitter/receiver circuitry may also be built into the POP, or the POP may simply have suitable connections built in, to permit such transceiver apparatus to be plugged into the POP. The transceiver circuitry is connected in any suitable manner to an inventory control computer, such as the retail store's computer. Each article that is to be displayed in the POP is provided with an RFID tag.

Abstract: Shipping containers having stacking support structures are provided. The shipping containers or cartons, are provided with three-panel inner support structures, in which the three panels form either triangular- (delta-) shaped cross-sections or L shaped cross-sections. In addition, the shipping containers or cartons, are provided with first outer support panels, and one or two second outer support panels. The shipping containers or cartons may be provided with no lid, one lid panel with closure panels for affixation to the end panels, or two lid panels, each with closure panels for affixation to the end panels.

Abstract: Methods and apparatus for manufacturing a radio frequency identification (RFID) enabled corrugated paperboard are provided. The apparatus includes a corrugated paperboard feed device configured to supply a quantity of corrugated paperboard, an antenna attach device configured to couple an antenna to the corrugated paperboard, a curing device configured to provide curing energy to the antenna to at least one of dry the antenna and facilitate optimizing an electrical conductivity of the antenna, and an attach mechanism configured to couple a radio frequency identification circuit to the antenna.