Abstract: A high performance intermediate servo assembly wherein the servo piston has been modified to provide at least a 17% increase in surface apply area and a corresponding increase in hydraulic pressure delivered to the 2nd gear clutch band which it actuates is disclosed. The present servo piston is reconfigured to an overall length equivalent to the assembled stack-up dimensions of the original equipment servo piston, accumulator, accumulator spring, and spring retainer components and integrates the critical working surfaces thereof to retain proper function. Such original equipment components have been eliminated to simplify the intermediate servo assembly operation since shift feel is not a concern in this application. Further, the standard O-ring seals on the original equipment servo piston are replaced by high performance seals such as quad-lobed seals to ensure the hydraulic integrity of the present intermediate servo assembly under the increased fluid pressure generated.

Abstract: A high performance sprag clutch assembly and replacement system for a land motor vehicle transmission, which utilizes a commercially available sprag assembly popular among high performance enthusiasts in combination with newly manufactured inner and outer races to achieve the maximum rated torque capacity is disclosed. The outer race and stator end cap components have been designed to reduce the overall axial length to adapt the sprag clutch assembly to the limited axial space within the stator component of the torque converter of various transmissions. The interlocking stator caps function to reduce race eccentricity under load to ensure that each individual sprag element carries the torque equally to prevent the sprag elements from being rolled over in operation causing severe damage. A plurality of interchangeable inner races adapt the present sprag clutch system for use with GENERAL MOTORS, FORD, and CHRYSLER transmission input shaft configurations.

Abstract: A replacement accumulator piston for various General Motors transmissions, which absorbs clutch apply fluid pressure to cushion the application of a clutch band against fluid shock is disclosed. The present pinless accumulator piston design eliminates the accumulator pin whereon the original equipment accumulator piston resides thereby resolving the problem of hydraulic leakage at the accumulator pin/piston interface. The elimination of the accumulator pin is accomplished by increasing the axial length of the piston sidewall or skirt, which permits the use of additional guide rings about circumference of the piston. The additional guide rings facilitate the reciprocating movement of the piston within the piston bore in the absence of the accumulator pin and also serve to maintain the hydraulic integrity of the accumulator. The pinless accumulator piston is a direct replacement for both the forward clutch accumulator, and the 1-2 gear and 3-4 gear accumulators in General Motors transmissions.

Abstract: A torque converter clutch solenoid assembly for controlling the converter clutch apply cycle of a General Motors 4L60-E transmission. The present solenoid assembly includes a solenoid snout having a longitudinal bore terminating in a fluid orifice wherein a one-way check valve has been installed to prevent transmission fluid backflow from the torque converter when not operating. The present check valve effectively replaces and performs the function of the original equipment converter clutch signal orifice check valve located in the converter clutch signal circuit, which actuates the torque converter clutch apply valve. The present solenoid assembly precludes the malfunction of the original equipment torque converter clutch apply valve resulting from physical displacement of the original equipment signal orifice check valve under fluid pressure.

Abstract: An apparatus and method for repairing hydraulic fluid leakage from the low/reverse gear fluid circuit of an automatic transmission case is disclosed. The present repair kit comprises a deformable grommet seal used in combination with a steel shim to replace the original equipment gasket, which is the source of the fluid leakage. Installation of the steel shim compresses the grommet seal in the fluid passage thereby creating a leakproof seal and maintaining the integrity of the low/reverse piston fluid circuit. In addition, the steel shim functions as a spacer in replacement of the original equipment manufacture gasket, which is discarded, and also provides a non-compressible backing surface to prevent distortion of the piston retainer when it is assembled and fastened against the shim.

Abstract: A replacement torque converter clutch (TCC) apply valve for regulating the application of the torque converter clutch within an automatic transmission is disclosed. The TCC apply valve includes a valve piston having an expandable seal installed thereon at the primary wear location within a mating bore in the valve body to reduce hydraulic leakage. The valve piston also includes an internal fluid gallery formed therein in fluid communication with an annular groove wherein the expandable seal resides. Whenever the present TCC apply valve is actuated, TCC signal pressure enters the fluid gallery in the valve piston under pressure and simultaneously urges the expandable seal in a radially outward direction into contact with the mating bore to minimize hydraulic fluid leakage during the apply cycle of the torque converter clutch.

Abstract: A direct replacement boost valve assembly for use in combination with a pressure regulator valve within the valve body of an automatic transmission is disclosed. The boost valve assembly functions to boost line pressure during high load conditions in response to torque signal fluid pressure, which is proportional to engine torque. The present boost valve assembly is comprised of hard-anodized aluminum valve pistons, which are disposed within a wear resistant aluminum sleeve for maximum service longevity. Annular lubrication grooves formed in the valve pistons which comprise the boost valve assembly retain a lubricating film of transmission fluid to center the valve pistons within the sleeve ensuring accurate operation and reducing mechanical wear. The present valve sleeve features a fluid inlet port system, which increases the delivery of torque signal fluid pressure to the boost valve in order to restore its function to original factory boost ratios and specifications.

Abstract: A pressure regulator valve assembly for an automatic transmission that provides continuous hydraulic fluid flow into the torque converter charge circuit in all operating modes to prevent torque converter overheating is disclosed. The present pressure regulator valve assembly includes a valve piston subassembly having an encapsulated internal check valve in fluid communication with the line pressure circuit, which diverts hydraulic fluid to the torque converter charge circuit responsive to a lower fluid pressure (i.e. 2-5 psi range) than is normally required to fill the torque converter. When the vehicle engine is shut off, the internal check valve also prevents hydraulic fluid from draining back through the pressure regulator valve to maintain an adequate fluid level in the torque converter. In addition, an internal balance boost circuit has been added to the valve piston subassembly to assist the balance circuit in counteracting electronic pressure control (EPC) solenoid pressure.

Abstract: A replacement overdrive piston retainer for an automatic transmission that rotationally engages and interconnects the reverse drum within the transmission housing to the overdrive clutch assembly, which is mounted on the exterior of the housing is disclosed. An integral hub diameter formed on the present piston retainer provides a plurality of lubrication sites positioned at predetermined angular locations to deliver automatic transmission fluid to the interface of the hub diameter and the reverse drum in timed relation to the rotation of the reverse drum in an amount sufficient to maintain clearance and to minimize premature wear and galling at the interface of the components. In addition, lubrication reservoirs have been integrally formed within the hub diameter in fluid communication with the lubrication sites to improve the flow of automatic transmission fluid through the piston retainer to the mating interface of the hub diameter and the reverse drum.

Abstract: A replacement 1-2 shift valve for an automatic transmission, which restores a smooth shift from first to second gear thereby correcting a shudder shift or a complete failure to shift from first to second gear is disclosed. The present 1-2 shift valve comprises a valve piston including at least one bi-directionally tapered valve stem that changes the direction of transmission fluid flow within the valve such that a rebound force is generated which acts to propel the valve piston in an axial direction toward the second gear position of the valve. The piston lands which comprise the valve piston are provided with a plurality of annular grooves that function to retain transmission fluid and to center the valve piston in its mating bore to resist to side loading during operation. In addition, the present valve piston is provided with an anodized surface finish, which increases service longevity.

Abstract: A replacement torque converter clutch regulator valve assembly for an automatic transmission that controls clutch apply circuit pressure to the lockup piston within the torque converter clutch is disclosed. The present torque converter clutch regulator valve assembly includes an internal pressure relief valve that regulates clutch apply circuit pressure in the range of 90 to 100 pounds per square inch in comparison to the original equipment manufacture line pressure of 130 to 140 pounds per square inch thereby preventing deflection and malfunction of the lockup piston in operation. The present torque converter clutch regulator valve assembly also includes a modified switch valve having a fluid restricting baffle formed thereon that eliminates the initial spike in clutch apply circuit pressure at the start of each apply cycle to the torque converter clutch, which reduces shudder and provides improved control of the clutch apply and release circuits.

Abstract: A self-regulating reverse boost valve assembly for installation within the hydraulic pump of an automatic transmission is disclosed. The present reverse boost valve assembly operates in conjunction with the pressure regulator valve to control line pressure generated by the hydraulic pump boosting line pressure in relation to engine torque. The present reverse boost valve assembly includes an internal check valve mechanism that is actuated whenever torque signal fluid pressure (proportional to engine torque) exceeds a predetermined level. When the internal check valve mechanism is actuated, the excess torque signal fluid pressure is diverted via an internal exhaust channel to the transmission sump. Thus, any drastic rise in main line hydraulic pressure or high line pressure in reverse gear, which can result in broken direct clutch drums and/or broken transmission cases, is prevented.

Abstract: A vacuum-release waste receptacle designed to prevent vacuum adherence of a plastic liner disposed within the present receptacle upon removal of the liner. The present invention provides a waste receptacle including a plurality of air baffles formed on the inner sidewalls of the receptacle and projecting inwardly into the interior space of the receptacle and to its bottom wall. The air baffles are fabricated to a predetermined dimension, which is calculated to provide an indentation of sufficient depth in the filled plastic liner to create air conduits between the plastic liner, the air baffles, and the inner surface of the receptacle. The air conduits permit the ingress of atmospheric air into the receptacle providing for vacuum-release of the plastic liner upon its removal. Various alternative embodiments of the present waste receptacle are disclosed featuring different configurations of the air baffles.

Abstract: A replacement forward clutch control valve assembly including a primary control land, which is designed to properly align the valve piston within its mating bore in the valve body of an automatic translate is disclosed. The primary control land has a substantially increased axial length in comparison to the original equipment manufacture valve piston without exceeding the overall length of the original valve piston. The present forward clutch control valve assembly provides a substantially improved control land-to-bore surface contact ratio and also provides a more durable end surface area for contact with the retaining clip during operation. As a result the present forward clutch control valve assembly is substantially less prone to bending and/or seizure within its mating bore during operation.

Abstract: A hydraulic spool valve repair kit comprising a cylindrical valve cap and a replacement spring retainer plate and a method of use of these components for increasing the service longevity of such a hydraulic spool valve within the valve body of an automatic transmission is disclosed. The present valve cap is a cylindrical steel construction having a longitudinal bore, which is radially disposed about a terminal end of the aluminum valve piston to provide a more durable contact surface and to substantially reduce mechanical wear between the dissimilar materials of the original components. The replacement spring retainer plate, which inadvertently contacts the valve piston under some operating conditions, is reconfigured to include resilient leg members for retention of the spring retainer plate within the valve body and also provides a stable spring seat for the compression spring that actuates the spool valve.

Abstract: A Lube Regulated Pressure Regulator Valve including an internal check valve that passes transmission fluid from the hydraulic pump in an amount sufficient to fill the torque converter in the Park gear range and at low engine speeds is disclosed. The internal check valve opens at a substantially lower line pressure than is required to open the original equipment manufacture pressure regulator valve to ensure the torque converter is operational at engine startup. As engine speed increases and sufficient line pressure builds up within the torque converter charge circuit, the internal check valve is closed and the pressure regulator valve opens as it would normally to feed line pressure to the torque converter directly. When the engine is shut off, the internal check valve is biased to a closed position preventing automatic transmission fluid from draining back from the torque converter through the pressure regulator valve to the fluid sump.

Abstract: A manual valve for use within the hydraulic control system of Chrysler automatic transmissions. The present manual valve includes flow control structures to vary its standard functions. In a preferred embodiment the manual valve includes a secondary control land, which blocks and redirects hydraulic fluid to an alternate exhaust channel within the present valve when Park gear range is selected. A control orifice meters flow within the alternate exhaust channel and generates a predetermined backpressure to the pressure regulator valve, which provides an increased flow of hydraulic fluid to the torque converter in the Park gear range. This effectively eliminates delayed engagement of the transmission upon shifting into the Drive and Reverse gear ranges. In addition, the present manual valve includes a reverse metering land, which regulates the effect of fluid shock on the reverse servo piston when the Reverse gear range is selected.

Abstract: The present invention is directed towards an apparatus for monitoring and displaying characteristic values of certain parameters of the automatic transmission fluid in the automatic transmission system or the automatic transaxle system of a land motor vehicle. The apparatus has several elements to it: a sensor, which is placed into a conduit carrying the automatic transmission fluid to read the characteristic values, microprocessor, which receives these values, and finally a readout component, which displays them. The characteristic values of the automatic transmission fluid may include the values for the flow rate, pressure, temperature, and others. The readout component may be a diagnostic tool used for maintenance and/or repair or a dashboard display component used by the driver or the operator of the motor vehicle while the vehicle is in motion.

Abstract: A replacement actuator feed limit valve assembly, which regulates the flow and pressure of automatic transmission fluid within the actuator feed limit hydraulic circuit in an automotive transmission valve body is disclosed. The present actuator feed limit valve assembly comprises a hard anodized valve piston disposed within a mating, full contact valve sleeve having inlet and exhaust ports disposed about its circumference which increases actuator feed limit circuit control, reduces oscillation, and eliminates side loading and bore wear thereby correcting improper gear starts, soft/delayed shifting and clutch/band failure. The present valve assembly also includes fluid directing structures, which reduce the turbulence of hydraulic fluid passing through the valve. By substitution of alternative compression springs provided in an aftermarket kit format, the present replacement actuator feed limit valve assembly will function in either General Motors 4L60E or 4L80E early and late design transmission valve bodies.

Abstract: A reverse boost valve assembly for installation within the hydraulic pump of an automatic transmission is disclosed. The present invention includes valve pistons that oscillate within close-tolerance mating valve sleeves to minimize hydraulic leakage. The present valve pistons are manufactured from aluminum material and are provided with a hard anodize coating, which produces a low coefficient of friction between the mating surfaces. The valve sleeves are provided with a compatible anodize coating or, in the alternative, are fabricated from highly wear-resistant aluminum material. The reverse boost valve assembly is provided in both standard volume and oversize embodiments, which are interchangeable to permit a predetermined rate of line pressure rise to be selected for a given transmission. The reverse boost valve assembly is also supplied with or without external O-ring seals, which function to prevent line pressure leakage at the interface of the valve sleeve and the hydraulic pump body.