Abstract: A hockey stick blade comprising an elongated fiber-reinforced polymer body having a fiber-reinforced polymer front face element and a fiber-reinforced polymer rear face element. The rear face element is spaced apart from the front face element. The blade also comprises a plurality of elongated longitudinal cavities within the body between the front face element and the rear face element. The longitudinal cavities have curved ends in transverse cross-section. The longitudinal cavities define at least one fiber-reinforced polymer structural member interconnecting the front face element and the rear face element. The at least one structural element is biconcave in transverse cross-section. The hockey stick blade has a neck, a heel and a toe. A method of bladder molding a hockey stick blade is also disclosed.

Abstract: A protective garment comprising a form-fitting, stretchable inner garment for covering part of a body of a wearer, the inner garment including a plurality of cushioning pads attached thereto with portions of the inner garment being free of the cushioning pads, and an outer shell partially overlying the inner garment, the outer shell including a plurality of flexibly interconnected protective pads cooperating with the cushioning pads to protect at least a major part of the portion of the body, the protective pads being more rigid that the cushioning pads, and the outer shell being separable from the inner garment.

Abstract: A protective helmet including a chin cup with a body and two opposed connecting arms, each connecting arm being connected to the helmet body through a connection allowing relative movement between the connecting arm and the helmet body. A fastening system is selectively movable between a first position where the fastening system restrains the relative movement between the connecting arm and the helmet body and a second position where the fastening system frees the relative movement between the connecting arm and the helmet body along the connection. A method of adjusting a position of a chin cup in a protective helmet is also disclosed.

Abstract: A helmet, which includes an injection molded shell having an inner surface and an outer surface, the injection molded shell including a first main body portion and a second main body portion, wherein the first and second main body portions are formed of a first material; and a first molded hinge portion formed intermediate the first and second main body portions, the molded hinge portion adapted to allow the first main body portion and the second main body portion to move relative to each other.

Abstract: A user wearable article of protective equipment for protecting a portion of a body of the user. The article of protective equipment generally conforms to the portion of the body of the user to be protected when worn by the user. The article of protective equipment includes: (i) an energy absorbent core, the core having a body-facing side and an opposing non-body-facing side, the core comprising a polymeric foam; and (ii) an outer shell generally covering the non-body-facing side of the core, the outer shell being deformable during the use of the article of protective equipment by the user.

Abstract: A sports helmet having a front shell and a rear shell, and a plurality of straps interconnecting the front and rear shells. At least one of the straps is connected to the front shell along an inner surface thereof, and a portion of the at least one of the straps extending from the rear shell to the connection with the front shell is completely contained inside the helmet.

Abstract: An ice skate runner for engagement in a blade holder of an ice skate, the blade holder having an opening defined along a bottom edge thereof and fastening means to retain the runner. The runner comprises an upper polymeric portion shaped to be partially received within the opening of the holder and defining a major part of the runner, a lower portion having a greater density than that of the upper portion and defining a lower blade surface for engaging the ice. At least one of the upper and lower portions is shaped to removably engage the fastening means.

Abstract: A hockey stick blade comprising a front and a rear blade face, the front blade face comprising at least one front layer of reinforcing fiber material having a first reinforcing fiber density, and the rear blade face comprising at least one rear layer of reinforcing fiber material having a second reinforcing fiber density, the first reinforcing fiber density differing from the second reinforcing fiber density. A hockey stick having such a blade is also disclosed.

Abstract: A skate having a skate boot with a non-lasted boot shell, the shell having a first non-lasted three-dimensional sub-shell and a second non-lasted three-dimensional sub-shell, the second sub-shell being interior to and adjoining the first sub-shell, the first sub-shell comprising a first material having a first density and the second sub-shell comprising a second material having a second density, the second density being less than the first density, the shell being shaped so as to have a heel portion, an ankle portion, a lateral portion, a medial portion, and a sole portion; and a ground-engaging assembly disposed on an underside of the skate. Additional sub-shells are possible. Methods of manufacturing the skate boot shell, including molding and build-up, are also disclosed.

Abstract: A method of making a skate boot including manufacturing a rear element including a tendon guard for covering at least a rear portion of the ankle received within the boot, and forming a direct connection at a fixed position between contacting portions of the rear element and of a remainder of the skate boot separately from the quarters, the direct connection being formed such that the rear element is an external element of the boot and such that an upper portion of the rear element is displaceable relative to the quarters in a forward and rearward direction, the upper portion of the rear element being displaceable through flexing of the rear element about the connection.

Abstract: A blade of/for a hockey stick having: a toe, a heel, rear face, and front face. The front face has a striking surface intermediate the toe and the heel, and a plurality of front protrusions forming a front face textured zone extending along a portion of the front face proximate the toe and the striking surface. The front protrusions are shaped to be engageable with a puck to hinder slippage of the puck along the front face when the puck is in contact with the front protrusions. The front face also has a front face reduced-texture zone (which may be at least one of a front face non-textured zone and a front face less-textured zone). The rear face may optionally be similarly configured.

Abstract: A method of making a skate boot including manufacturing a rear element including a tendon guard for covering at least a rear portion of the ankle received within the boot, and forming a direct connection at a fixed position between contacting portions of the rear element and of a remainder of the skate boot separately from the quarters, the direct connection being formed such that the rear element is an external element of the boot and such that an upper portion of the rear element is displaceable relative to the quarters in a forward and rearward direction, the upper portion of the rear element being displaceable through flexing of the rear element about the connection.

Abstract: A hockey stick blade comprising a front and a rear blade face, the front blade face comprising at least one front layer of reinforcing fiber material having a first reinforcing fiber density, and the rear blade face comprising at least one rear layer of reinforcing fiber material having a second reinforcing fiber density, the first forcing, fiber density differing from the second reinforcing fiber density. A hockey stick having such a blade is also disclosed.

Abstract: An impact resistant insert for a protective pad and having a stiffener layer of impact resistant, thermoformable material retaining a preset curve at ambient temperature such as to substantially return to the preset curve upon deformation, the stiffener layer becoming temporarily more flexible under heat such that the preset curve can be modified to a different preset curve with the stiffener layer subsequently maintaining the different preset curve at ambient temperature. Also, an impact resistant insert for a protective pad and having a front layer of flexible material, a stiffener layer of multicell material having front and rear surfaces with the front surface being connected to the front layer, the stiffener layer being substantially resistant to impact forces, retaining a preset curve and substantially returning to the preset curve upon deformation, and a rear layer of flexible material connected to the rear surface of the stiffener layer.

Abstract: A method of manufacturing a skate boot, including providing a first sheet of thermoplastic material, the thermoplastic material being at least one of translucent and transparent, printing a graphic element on the first side of the first sheet of thermoplastic material, providing a second sheet of base layer material with a first side of the second sheet of base layer material having a design element, positioning the first side of the first sheet onto the first side of the second sheet such that the graphic image is disposed between the first side of the first sheet and the first side of the second sheet, and joining the first sheet and the second sheet together to form a graphic element laminate. The graphic element laminate is affixed to an outer surface of a skate boot core.

Abstract: A hockey stick blade comprising a front and a rear blade face, the front blade face comprising at least one front layer of reinforcing fiber material having a first reinforcing fiber density, and the rear blade face comprising at least one rear layer of reinforcing fiber material having a second reinforcing fiber density, the first reinforcing fiber density differing from the second reinforcing fiber density. A hockey stick having such a blade is also disclosed.

Abstract: Graphical element laminate for use in forming a skate boot including: a base layer having inner and outer sides; a first thermoplastic layer laminated on the base layer outer side, the first thermoplastic layer having inner and outer sides; a graphical element printed on the inner side of the first thermoplastic layer, at least a portion of the first thermoplastic layer overlying the graphical element being transparent or translucent such that when the laminate forms part of the skate boot, the graphical element is visible through the first thermoplastic layer from an exterior of the skate boot. Optionally, the base layer includes a design element also visible from the exterior of the skate boot. Optionally, a second thermoplastic layer is interposed between the first thermoplastic layer and the base layer. In such cases, the graphical element may be, or may also be, printed on the second thermoplastic layer.

Abstract: A skate having a skate boot with a non-lasted boot shell, the shell having a first non-lasted three-dimensional sub-shell and a second non-lasted three-dimensional sub-shell, the second sub-shell being interior to and adjoining the first sub-shell, the first sub-shell comprising a first material having a first density and the second sub-shell comprising a second material having a second density, the second density being less than the first density, the shell being shaped so as to have a heel portion, an ankle portion, a lateral portion, a medial portion, and a sole portion; and a ground-engaging assembly disposed on an underside of the skate. Additional sub-shells are possible. Methods of manufacturing the skate boot shell, including molding and build-up, are also disclosed.

Abstract: A skate includes a boot for receiving a wearer's foot and ankle therein, boot having a boot upper fixed to an outsole. The boot upper includes a vamp for covering a front portion of the foot, first and second quarters connected to the vamp for covering sides of the foot, an instep portion connected to the vamp and quarters for at least partly covering a top portion of the foot, and a rear portion connected to the quarters for covering a rear portion of the foot and ankle. At least the instep portion and part of the rear portion are made of a first material, and the first and second quarters are made of a different, second material. The second material is more rigid than the first material.