Abstract: A quick disconnect spray nozzle assembly having a nozzle body for connection to a fluid supply source and a removable and replaceable spray tip. The spray tip carries an externally mounted, elongated, tubular seal and biasing member which has an asymmetrical design, including an enlarged cylindrical downstream end and a rounded upstream end, configured for effecting radial and axial sealing forces upon engagement with seal a seating cavity in the nozzle body. The spray tip further includes radial camming and locking lugs having planar camming, detent, and locking surfaces which cooperate with the nozzle body for drawing the spray tip into mounted engagement, with the elongated sealing member interposed therebetween, as an incident to quick turn rotation of the spray tip and without the necessity for manually forcing the spray tip against the seal and biasing member.

Abstract: Disclosed is a process for preparing a metal body via metal powder molding techniques. First and second component parts are conventionally injection molded from a metal powder molding material. The first ultrasonic part is molded to have an ultrasonic energy director surface, which may be, for example, a rib having a triangular cross section. In accordance with the disclosed process, the first and second component parts then are ultrasonically welded to form a green assembly, and this green assembly is debound and sintered in accordance with conventional metal powder molding techniques to form a metal body. The metal body thus formed will be hermetically sealed along the ultrasonic weld. The process of the invention thus may be employed in the preparation of metal objects that require a hermetic seal, such as fluid flow nozzles, pressure vessels, and the like.

Abstract: A spraying system having a control valve with an inlet port for connection to a liquid supply, a discharge port for connection to a spray nozzle, and a return port for connection to the liquid supply. The control valve includes a valve member which has a liquid flow passageway and is movable between an open position in which the liquid flow passageway communicates between the inlet and discharge ports for permitting the direction of pressurized liquid to the spray nozzle and a second position which prevents the flow of pressurized liquid to the discharge port. The spray nozzle has an associated pressure responsive check valve for preventing the flow of liquid to the spray nozzle, and hence for preventing drippage, upon movement of the control valve member to the off position.

Abstract: A solenoid operated liquid spray device which includes a flow control module disposed within the solenoid coil of the device for controlling the direction of pressurized through the spray device. The flow control module includes separate inlet and outlet portions which can be easily disassembled for on line service without necessity for disconnecting fluid supply and electric power lines. The outlet portion is secured to the inlet portion by an adjustable retainer which is selectively positionable for adjusting the operating stroke of the valve plunger without the necessity for damaging relative rotational movement between the valve plunger needle and valve seat. The module portions further define a first flow passageway communicating between a liquid inlet and discharge nozzle and a second or return passageway communicating with a heated liquid supply for enabling liquid in the spray device to be maintained at an optimum heated temperature when a spraying operation is interrupted.

Abstract: An air assisted spray nozzle assembly is provided. The spray nozzle including a nozzle body having a liquid inlet passage and a gas inlet passage. The air cap is disposed at a downstream end of the nozzle body and includes an outer body member having an inner bore extending from an open upstream end thereof. A fluid directing insert is inserted in the inner bore of the outer body member. The fluid directing insert has a fluid directing passage extending therethrough which communicates with the liquid inlet passage in the nozzle body. An impingement element is also inserted into the inner bore of the outer body member downstream from the fluid directing insert. The impingement element defines an impingement surface spaced from and opposing the fluid directing passage for deflecting a stream of liquid impinging thereon in a radially outward direction.

Abstract: In fluidized catalytic cracking, enhanced efficiency is produced through the use of a spray nozzle having two transversely elongated discharge orifices for effecting fine atomization of liquid hydrocarbon feed as the latter is sprayed from the nozzle. The orifices preferably are inclined so as to produce a converging spray but can be inclined to produce a diverging spray or a substantially flat spray. Alternative forms of pressurized air atomizing heads are disclosed.

Abstract: A full cone spray nozzle having a vane which comprises a plurality of vane segments each disposed in a respective quadrant of a vane chamber and formed with respective flat ramp surfaces and concave surfaces which divide the incoming liquid into two flow streams and impart vortical and turbulent movement to the liquid such that the liquid discharged from the nozzle has a conical spray pattern with liquid particles distributed throughout the spray pattern. The vane chamber is formed with outwardly extended recesses adjacent and across from concave surfaces of the vane segments for ensuring maximum free tangential passage of solids through the vane without affecting the liquid flow rate. In one embodiment the recesses are in the form of slots in a cylindrical mounting ring of the vane segments and in another embodiment the recesses are outwardly extending grooves in a cylindrical wall of the nozzle body which defines the vane chamber.

Abstract: A spraying system is provided with a plurality of spray sections, a discharge line coupled to each of the spray sections, and a control valve connected to each discharge line for regulating the flow of liquid from the discharge line to the spray section. The control valves are mounted in side-by-side relation and each have a housing with outwardly projecting retaining flanges formed thereon. The spraying systems also including plastic mounting clamps for connecting together the retaining flanges of adjacent control valves. The plastic mounting clamps each having separate first and second clamping members. The first and second clamping members each having a respective retaining section secured in overlying relation to the retaining flanges of adjacent control valves for captively securing the retaining flanges together.

Abstract: In fluidized catalytic cracking, enhanced efficiency is produced through the use of a spray nozzle having two transversely elongated discharge orifices for effecting fine atomization of liquid hydrocarbon feed as the latter is sprayed from the nozzle. The orifices preferably are inclined so as to produce a converging spray but can be inclined to produce a diverging spray or a substantially flat spray. Alternative forms of pressurized air atomizing heads are disclosed.

Abstract: An improved air-assisted spray nozzle assembly includes a section for receiving liquid and gas streams and a spray tip located downstream therefrom. The spray tip has a downstream chamber for receiving the liquid and gas with passages, each terminating with a cavity. The cavity cooperates with complementary notched portions for directing discharging flow streams in a predetermined direction for defining a well defined conical or flat spray pattern.

Abstract: A cap is disposed internally of a spray nozzle and effects active atomization of pressurized liquid flowing through the nozzle by mixing with compressed air and creating turbulence in the liquid during the flow. The nozzle includes an internal cap which cap which imparts significant turbulence on the flow through the nozzle serving to help atomize the liquid using a reduced amount of air energy. Different caps may be used to create various selected spray patterns.

Abstract: A header fabricated of a lightweight non-metallic material includes a pair of opposed ears which are adapted for sliding mated engagement within a channel support. The header includes reinforced ribs which present relatively planar surfaces with spaced openings that accommodate a plurality of spray nozzles.

Abstract: An air-assisted spray nozzle assembly including a pre-atomizing section and a spray tip located downstream of said pre-atomizing section. The spray tip has an upstream chamber for receiving pre-atomized liquid from the pre-atomizing section, a downstream chamber separated from the upstream chamber by an end wall, and the end wall is formed with a plurality of discharge passages adjacent its outer perimeter for directing a plurality of discharging flow streams in part in an outward axial direction and in part in a direction toward each other for defining a well defined conical or flat spray pattern.

Abstract: The nozzle effects three stages of liquid atomization. The first stage is carried out by means of a single liquid orifice and an expansion chamber containing an impingement pin. A high velocity stream of liquid is discharged through the liquid orifice and is broken-up upon striking the flat end of the impingement pin. The second stage is produced by an air guide which reduces in area to form jets of air into a high velocity annular air curtain, the curtain passing through the liquid orifice in surrounding relation with the liquid stream and striking the broken-up flow of the first stage to atomize the particles. The mixture is then allowed to expand in the expansion chamber to reduce the tendency of the liquid particles in the atomized mixture from commingling together and reforming into larger particles. The third stage is effected by the expansion chamber and by multiple discharge orifices.

Abstract: A quick disconnect nozzle comprising a nozzle body, a spray tip, and an annular sealing member interposed therebetween. The tip is adapted to be inserted axially into the body and then rotated. When the tip is rotated, camming lugs on the tip and body coact to draw the tip axially toward the body and compress the sealing member. Detents in the form of flexible curved ribs are carried by the tip and resiliently pop into curved pockets in the body to releasably hold the tip in its installed position. The sealing member is an O-ring which is carried by the tip and which is removable from the body as a unit with the tip. An inner seal is provided between mutually converging tapered walls of the nozzle tip and nozzle body adjacent the inner end portion of the nozzle tip.

Abstract: A controllable spray nozzle assembly with an elongated discharge passageway is provided with a short discharge orifice and valve seat insert element that is made separately for ease and accuracy of providing its orifice and valve seat and is mounted in sliding sealing relation with the outlet end of the passageway. A valve needle extends into the passageway and is selectively movable along the passageway for shut-off and/or flow rate control of the spray flow by the related axial positioning of its seat end relative to the separate discharge orifice and valve seat element that is inserted at the outlet end of the passageway. The separate discharge element has an external configuration that conforms to a portion of the nozzle body adjacent the outlet end for such seating thereon. The element's internal configuration defines a small discharge orifice through the element and a valve seat around the inner end of that orifice in opposed relation to the seat on the valve needle.

Abstract: An all plastic spray nozzle attachment is provided to avoid corrosion problems, with a self-adjusting fastener system which minimizes or avoids bending stresses on the securement screw that joins the free ends of the two hinged clamp arms that embrace the support pipe. Both the head and nut ends of the screw and the respective abutting surfaces of the clamp arms are provided with arcuate abutment surfaces which permit rocking movement of the head and nut portions about axes generally parallel to the longitudinal axis of the support to readily maintain the head and nut in coaxial alignment with one another, thereby relieving bending stresses on the screw shank as the fastener is tightened to draw the arms toward one another into clamped position.