Abstract: A rotary tank cleaning spray nozzle assembly which includes a stationary housing, a rotary housing for rotation about a central axis of the stationary housing, and a nozzle carrying hub supported by the rotary housing for rotation about an axis transverse to the axis of the stationary housing. A support rod extends through the rotary housing and into the stationary housing with a lower end supporting the underside of the rotary housing and the upper end being secured by a retainer. The retainer is releasable to permit removal of the rotary housing and nozzle hub from an underside of the stationary housing. A fluid driven drive for the rotary housing and nozzle hub includes a pair of removably mounted bevel gear rings. In one embodiment, liquid lubricating, frustoconical, high load carrying bearings support rotatably.

Abstract: A system and method for shaping and/or directing a spray stream includes electrostatically charging a spray stream by exposing fluid to be sprayed to an electrical field within a fluid sprayer to create an electrostatically charged spray stream, and then creating an electrical field between secondary electrodes externally to the fluid sprayer such that the electrostatically spray stream is shaped and/or redirected as it passes through the electrical field.

Abstract: A fluidized bed spray drying system for drying liquid into powder including an elongated drying chamber, a spray nozzle assembly at an upper end of the drying chamber and a powder collection chamber at a lower end of the drying chamber. A drying gas inlet is provided in the powder collection chamber and a drying gas outlet is provided at an upper end of the drying chamber. A plurality of cylindrical filter elements at the upper end of the drying chamber are in communication with the exhaust gas outlet for filtering drying gas borne powder from drying gas exiting the drying chamber.

Abstract: A spray drying system for drying liquid into powder including an elongated body and a closure arrangement at opposite upper and lower ends of the elongated body for forming a drying chamber within the elongated body. One of the closure arrangements including a drying gas inlet for introducing drying gas into the drying chamber. A spray nozzle assembly is supported in one of the closure arrangements. The lower end closure arrangement including a powder collection vessel for collecting powder dried in the drying chamber. The powder collection vessel is configured such that a blanketing gas may be directed into the interior of the powder collection vessel to blanket the powder in the powder collection chamber and thereby protect the powder from exposure to the drying gas from the drying chamber.

Abstract: A hydroprocessing system having a processing vessel that discharges a high temperature effluent that must be cooled prior to collection in a reflux drum. One or more gas assisted spray nozzle are provided that utilize light atomizing gas having a density of 8-15 times less than air, such as hydrogen, which preferably is the processing or recycle gas of the system. The spray nozzles are designed for the efficient atomization and direction of cooling water into a micron sized droplet distribution utilizing the light atomizing gas for affecting higher mass and heat transfer from the effluent. The spray nozzles each include a unique atomizing gas and cooling liquid passageway systems, a downstream impingement post, and a plurality of discharge orifices which sequentially breakdown the liquid into micron sized droplets as low as 500 microns and less.

Abstract: A spray nozzle assembly for producing an oscillating spray discharge is provided. The spray nozzle assembly includes a nozzle body with a liquid inlet passage that converges via an inwardly converging conical section that defines a liquid inlet orifice. An expansion chamber communicates in a downstream direction with the liquid inlet orifice. An exit orifice communicates in the downstream direction with the expansion chamber. A pair of longitudinal veins and a pair of outwardly disposed feedback passages are provided in the expansion chamber. Each vein defines a respective downstream orifice to a respective one of the feedback passages adjacent the exit orifice and an upstream orifice to the respective one of the feedback passages adjacent the inlet orifice.

Abstract: A spray nozzle assembly having a nozzle body and a downstream air cap. The air cap has a central opening through which liquid is directed and a plurality of circumferentially spaced air passages oriented at a compound angle to the central flow axis of the air cap opening for directing pressurized air flow streams that interact with discharging liquid for atomizing the liquid while imparting a tangential direction to the atomized liquid for enhanced atomization and a swirling movement into a full cone spray pattern. The air cap may have an integrally formed spray tip or a separate spray tip may be associated with the nozzle body. The air cap may be formed with a downstream conical recess into which liquid and air streams are directed, or alternatively, be designed for atomizing liquid internally within the air cap.

Abstract: A two-fluid nozzle of an internal mixing type in which clogging does not occur easily, excellent atomization performance can be obtained, and various application can be realized with simple constitution is provided. A constitution is such that a liquid cap body having a fluid channel formed therein and into which a supply liquid is supplied from an upstream side and an air cap body provided on a downstream portion of the liquid cap body and into which a supply gas is supplied are provided, a liquid outlet is provided on a downstream end of the liquid cap body, a gas chamber portion into which the supply gas is supplied is formed inside the air cap body, a mixed gas outlet is formed on the downstream side of the gas chamber portion, and a mortar-shaped mixed-gas expanding portion is provided immediately after the mixed gas outlet.

Abstract: A spray drying system for drying liquid into powder including a plurality of processing towers each including an elongated drying chamber, a spray nozzle assembly at an upper end of the drying chamber and a powder collection chamber at a lower end of the drying chamber. The powder collection chamber of each processing tower being configured to discharge power to a common conveyor system.

Abstract: A lubricant dispensing system having particular utility for applying a tightly controlled thin line of lubricant about the perimeter of cans as they are processed. The lubricant dispensing system includes an electrostatic spray head having a nozzle body that defines a lubricant receiving chamber for electrically charging lubricant therein and a capillary tube supported by the nozzle body having an inlet end communicating with the lubricant receiving chamber and an outlet that defines a discharge orifice of the electrostatic spray head. The capillary tube has a diameter between about 0.2 and 0.3 inches for directing electrostatically charged lubricant onto an item to be lubricated in a controlled thin line having a width no greater than 0.125 inches. The electrode is adjustably positionable relative to the capillary tube for selectively controlling the rate of discharging lubricant, and the electrode is configured for enhancing electrostatic charging of lubricant through the capillary tube.

Abstract: Electrolytic cartridges for, systems for, and methods of electrolyzing a brine solution of water and an alkali salt to produce acidic electrolyzed water and alkaline electrolyzed water are provided. The system includes an internal chamber for receiving the brine solution and at least two electrolytic cartridges immersed in a brine bath. Each electrolytic cartridge includes an electrode, an ion selective membrane disposed on a side of the electrode so as to define a space adjacent to at least a portion of the electrode, a permeable insert covering the ion selective membrane on a side opposite the space, and a bonding plate disposed on the permeable insert on a side opposite the side facing the ion selective membrane. The methods recycle at least a portion of alkaline electrolyzed water into the feed of a cartridge having a positively charged electrode.

Abstract: An electrostatic spray drying system includes an electrostatic spray nozzle having a spray tip assembly arranged to discharge a supply of fluid into a drying chamber. The electrostatic spray nozzle is responsive to a duty cycle signal that determines periods at which the electrostatic spray nozzle is open to inject the fluid. A controller is programmed to activate a pulse width modulation (PWM) mode of operation for the electrostatic spray assembly, initiate a first timer, provide a first duty cycle signal to the electrostatic spray nozzle at a first PWM activation frequency while the first timer has not reached a first pulse duration, initiate a second timer when the first timer has reached the first pulse duration, and provide a second duty cycle signal to the electrostatic spray nozzle at a second PWM activation frequency while the second timer has not reached a second pulse duration.

Abstract: A system and method for shaping and/or directing a spray stream includes electrostatically charging a spray stream by exposing fluid to be sprayed to an electrical field within a fluid sprayer to create an electrostatically charged spray stream, and then creating an electrical field between secondary electrodes externally to the fluid sprayer such that the electrostatically spray stream is shaped and/or redirected as it passes through the electrical field.

Abstract: An electrostatic spray dryer for drying liquid into powder including an elongated body defining a drying chamber, a spray nozzle assembly at one end of the drying chamber and a filter element housing and powder collection chamber at an opposite end. A non-structural non-metallic liner is disposed within the elongated body in spaced relation to an inner wall surface for defining an internal drying zone. The liner is releasably supported within the body for enabling selective removal and replacement following a particular usage. The illustrated elongated body has a modular construction comprising a plurality of modules, with at least one being selectively removable and replacement for altering the length of the drying chamber for a particular spray application. The liner also is replaceable with a liner of a length corresponding to the altered length of the drying chamber or with a different diameter for a particular usage.

Abstract: A steam atomizing liquid spraying system which in the preferred embodiment includes a spray nozzle assembly having a central liquid passageway for coupling to a liquid supply and a plurality of spray nozzles each removably mounted in the nozzle body and having a respective central steam passage communicating with a steam supply. The spray nozzles each further have a plurality of circumferentially spaced liquid accelerating passages that communicate with a respective angled passage of the nozzle body which in turn communicates with the central liquid supply passageway for directing liquid into the central steam passage of the spray nozzle for interaction with steam directed through the central steam passage and atomization of liquid discharging from the spray nozzle. In an alternative embodiment, a single spray nozzle insert is utilized.

Abstract: A spray dryer for drying liquid into powder including an elongated drying chamber, a spray nozzle assembly at an upper end of the drying chamber and a filter element housing and powder collection chamber at a lower end of the drying chamber. The filter element housing comprises a plurality of cylindrical filter elements supported from a wall of an exhaust chamber that communicates with an exhaust gas outlet of the filter element housing. In one embodiment, the filter element housing includes an inner downwardly opening cylindrical shroud surrounding the filter elements which defines an outer annular powder and drying gas passageway communicating with the powder collection chamber, and the exhaust chamber is defined by a downwardly opening conical plenum having an outer conical surface for directing drying gas and powder about the shroud into the powder collection chamber. Filter elements each have a respective reverse gas pulse cleaning device.

Abstract: A gas assisted liquid spray nozzle assembly having a nozzle body that defines a mixing zone, a liquid inlet communicating with the mixing zone from an end, and a pressurized gas inlet communicating with the mixing chamber from an upstream side. The liquid inlet includes a liquid injector extending into the nozzle body having a liquid inlet extension passage and a plurality of discharge orifices adjacent a closed downstream end which define an impingement surface for directing liquid into the mixing zone in transverse relation to a central axis of the mixing zone. The nozzle body and liquid injector define a plurality of concentrating gas discharge passages at respective locations of the injector liquid discharge orifices for causing individual pressurized gas to directly interact with transversely directed liquid into the mixing zone for enhanced atomization and ultimate discharge from a downstream spray tip.

Abstract: A gas assisted liquid spray nozzle assembly having a nozzle body that defines a mixing zone, a liquid inlet communicating with the mixing zone from a side thereof, and a pressurized gas inlet communicating with the mixing chamber from an upstream end. The liquid inlet includes a liquid inlet extension and diffuser post extending transversely into the mixing zone having a liquid extension passageway and a closed downstream end that defines an internal impingement surface disposed on a central axis of the mixing zone against which liquid impinges and is transversely directed into the mixing zone for atomization by pressurized gas directed centrally through the mixing zone from the gas inlet. The spray nozzle assembly includes a barrel extension zone downstream of said mixing zone with a spray tip for directing the atomized liquid in a predetermined spray pattern.