Abstract: An ion-lithium battery that may include an anode, a cathode, and at least one out of an anode related self-healing combination and a solid electrolyte interphase (SEI) self-healing combination; wherein the SEI related self-healing combination comprises a SEI self-healing additive, a SEI forming moiety and a first linker for linking the SEI self-healing additive to the SEI forming moiety; and wherein the anode related self-healing combination comprises an anode self-healing additive, an anode connection functional group, and a second linker for linking the anode self-healing additive to the anode connection functional group.

Abstract: Electrolytes, anodes, lithium ion cells and methods are provided for preventing lithium metallization in lithium ion batteries to enhance their safety. Electrolytes comprise up to 20% ionic liquid additives which form a mobile solid electrolyte interface during charging of the cell and prevent lithium metallization and electrolyte decomposition on the anode while maintaining the lithium ion mobility at a level which enables fast charging of the batteries. Anodes are typically metalloid-based, for example include silicon, germanium, tin and/or aluminum. A surface layer on the anode bonds, at least some of the ionic liquid additive to form an immobilized layer that provides further protection at the interface between the anode and the electrolyte, prevents metallization of lithium on the former and decomposition of the latter.

Abstract: Lithium ion batteries and electrolytes therefor are provided, which include electrolyte additives having dithioester functional group(s) that stabilize the SEI (solid-electrolyte interface) at the surfaces of the anode material particles, and/or stabilize the CEI (cathode electrolyte interface) at the surfaces of the cathode material particles, and/or act as oxygen scavengers to prevent cell degradation. The electrolyte additives having dithioester functional group(s) may function as polymerization controlling and/or chain transfer agents that regulate the level of polymerization of other electrolyte components, such as VC (vinyl carbonate) and improve the formation and operation of the batteries. The lithium ion batteries may have metalloid-based anodes including mostly Si, Ge and/or Sn as anode active material particles.

Abstract: Electrodes, production methods and mono-cell batteries are provided, which comprise active material particles embedded in electrically conductive metallic porous structure, dry-etched anode structures and battery structures with thick anodes and cathodes that have spatially uniform resistance. The metallic porous structure provides electric conductivity, a large volume that supports good ionic conductivity, that in turn reduces directional elongation of the particles during operation, and may enable reduction or removal of binders, conductive additives and/or current collectors to yield electrodes with higher structural stability, lower resistance, possibly higher energy density and longer cycling lifetime. Dry etching treatments may be used to reduce oxidized surfaces of the active material particles, thereby simplifying production methods and enhancing porosity and ionic conductivity of the electrodes.

Abstract: Single, internally adjustable modular battery systems are provided, for handling power delivery from and to various power systems such as electric vehicles, photovoltaic systems, solar systems, grid-scale battery energy storage systems, home energy storage systems and power walls. Batteries comprise a main fast-charging lithium ion battery (FC), configured to deliver power to the electric vehicle, a supercapacitor-emulating fast-charging lithium ion battery (SCeFC), configured to receive power and deliver power to the FC and/or to the EV and to operate at high rates within a limited operation range of state of charge (SoC), respective module management systems, and a control unit. Both the FC and the SCeFC have anodes based on the same anode active material and the control unit is configured to manage the FC and the SCeFC and manage power delivery to and from the power system(s), to optimize the operation of the FC.

Abstract: Methods of preparing Si-based anode slurries and anode made thereof are provided. Methods comprise coating silicon particles within a size range of 300-700 nm by silver and/or tin particles within a size range of 20-500 nm, mixing the coated silicon particles with conductive additives and binders in a solvent to form anode slurry, and preparing an anode from the anode slurry. Alternatively or complementarily, silicon particles may be milled in an organic solvent, and, in the same organic solvent, coating agent(s), conductive additive(s) and binder(s) may be added to the milled silicon particles—to form the Si-based anode slurry. Alternatively or complementarily, milled silicon particles may be mixed, in a first organic solvent, with coating agent(s), conductive additive(s) and binder(s)—to form the Si-based anode slurry. Disclosed methods simplify the anode production process and provide equivalent or superior anodes.

Abstract: Methods and systems are provided for optimizing usage of a large number of battery cells, some, most or all of which are fast charging cells, and possibly arranged in battery modules—e.g., for operating an electric vehicle power train. Methods comprise deriving an operation profile for the battery cells/modules for a specified operation scenario and specified optimization parameters, operating the battery cells/modules according to the derived operation profile, and monitoring the operation of the battery cells/modules and adjusting the operation profile correspondingly. Systems may be configured to balance cell/module parameters among modules, to have parallel supplemental modules and/or serial supplementary cells in the modules, and/or have supplemental modules and circuits configured to store excessive charging energy for cells groups and/or modules—to increase the cycling lifetime and possibly the efficiency of the systems. Disclosed redundancy management improves battery performance and lifetime.

Abstract: A manufacturing method related to a slurry, the method may include preparing a slurry that comprises anode active material, one or more binders and one or more additives, wherein the anode active material are partially coated anode active material that are partially coated with lithium sulfate

Abstract: Lithium ion batteries and electrolytes therefor are provided, which include electrolyte additives having dithioester functional group(s) that stabilize the SEI (solid-electrolyte interface) at the surfaces of the anode material particles, and/or stabilize the CEI (cathode electrolyte interface) at the surfaces of the cathode material particles, and/or act as oxygen scavengers to prevent cell degradation. The electrolyte additives having dithioester functional group(s) may function as polymerization controlling and/or chain transfer agents that regulate the level of polymerization of other electrolyte components, such as VC (vinylene carbonate) and improve the formation and operation of the batteries. The lithium ion batteries may have metalloid-based anodes—including mostly Si, Ge and/or Sn as anode active material particles.

Abstract: A charging system that may include a booster unit; a main charging unit that has a charging capability and is configured to use, during a first charging phase, a first part of the charging capacity for charging battery cells by providing a high-C charging current of at least 4 C. The main charging unit is further configured to use a second part of the charging capacity, during the first charging phase, to charge the booster unit. The first part of the charging capacity is limited by a first charging current limitation of the battery cells.

Abstract: Electrodes, production methods and mono-cell batteries are provided, which comprise active material particles embedded in electrically conductive metallic porous structure, dry-etched anode structures and battery structures with thick anodes and cathodes that have spatially uniform resistance. The metallic porous structure provides electric conductivity, a large volume that supports good ionic conductivity, that in turn reduces directional elongation of the particles during operation, and may enable reduction or removal of binders, conductive additives and/or current collectors to yield electrodes with higher structural stability, lower resistance, possibly higher energy density and longer cycling lifetime. Dry etching treatments may be used to reduce oxidized surfaces of the active material particles, thereby simplifying production methods and enhancing porosity and ionic conductivity of the electrodes.

Abstract: An electrochemical device that includes an electrochemical cell. The electrochemical cell includes a thermal conductive path that thermally couples one or more interior elements of the electrochemical cell to an external part of the electrochemical cell.

Abstract: Methods of preparing Si-based anode slurries and anode made thereof are provided. Methods comprise coating silicon particles within a size range of 300-700 nm by silver and/or tin particles within a size range of 20-500 nm, mixing the coated silicon particles with conductive additives and binders in a solvent to form anode slurry, and preparing an anode from the anode slurry. Alternatively or complementarily, silicon particles may be milled in an organic solvent, and, in the same organic solvent, coating agent(s), conductive additive(s) and binder(s) may be added to the milled silicon particles—to form the Si-based anode slurry. Alternatively or complementarily, milled silicon particles may be mixed, in a first organic solvent, with coating agent(s), conductive additive(s) and binder(s)—to form the Si-based anode slurry. Disclosed methods simplify the anode production process and provide equivalent or superior anodes.

Abstract: Systems and methods are provided for balancing battery modules following fast charging, particularly with respect to fast charging lithium ion batteries with metalloid-based anodes. Charge balancing among multiple battery modules connected in series may be carried out by short-circuiting fully charged modules while adjusting the voltage and/or current level supplied by a charger, to fully charge remaining modules. A balancing module comprising a controller and switching circuitry may be configured to implement the charge balancing in association with the charger and its battery management system, and monitoring the battery modules. Advantageously, disclosed switching balancing is more efficient than prior art passive balancing and simpler in implementation than prior art active balancing.

Abstract: Methods of managing a lithium ion battery and of recovering branches and/or cells in the battery are provided, as well as battery management systems (BMS) and batteries implementing the methods. Branches and/or cells may be recovered by slow and deep discharging, followed by slow charging—to increase capacity, cycling lifetime and/or enhance safety thereof. BMSs may be configured to diagnose defective branches and/or cells and manage the recovery procedure with respect to changing operational loads the battery and the available internal and external charging sources.

Abstract: Systems and methods are provided for operating lithium ion devices by setting an operative capacity below a rated capacity value of the lithium ion device, and operating the lithium ion device at the set operative capacity by decreasing a lower voltage cutoff value during discharging and/or by increasing an upper voltage cutoff level during charging—to support operation at the set operative capacity. The systems and methods may utilize residual lithium in device components such as anodes, cathodes, electrolyte etc. or combinations thereof, and/or external lithiation to increase the cycling lifetime of the lithium ion devices, to adapt to user preferences and expected use profiles, and to simplify device status indications to the user. Advantageously, relatively simple circuitry is required to implement the provided methods and systems, and achieve customizable operation of the lithium ion devices.

Abstract: Charging systems and methods are provided, which increase charging currents and reduce charging durations for battery cells with metalloid-based anodes that enable high C-rate (charging rate) charging. Specifically, methods comprise charging battery cells having metalloid-based anodes having Si, Ge and/or Sn-based anode active material, by providing a high-C charging current of at least 4 C (or 5 C, or 10 C or more) over a range of at least 10-70% SoC (state of charge) of the battery cells. Charging systems comprise a booster unit configured to provide a high-C charging current over at least most of the SoC range of battery cells having metalloid-based anodes in the at least one battery unit. Charging systems further comprise a user interface configured to receive user preferences concerning a specified charging duration and/or a specified target SoC—for implementation by the charging system.

Abstract: A method for managing gas generated during a formation phase of a cell that is a hard-case electrochemical cell, the method may include supplying electrolyte to the cell; initially charging and discharging the cell during a formation phase; and permanently sealing the cell; wherein the method further comprises temporarily sealing the electrolyte during the formation phase.

Abstract: An electrochemical cell that may include a cathode sheet; a cathode tab that extends from the cathode sheet; an anode sheet; an anode tab that extends from the anode sheet, the second direction differs from the first direction; one or more separator sheets; and a first electrical connecting unit. The cathode sheet, the anode sheet and the one or more separator sheets are wound around a common axis to form multiple windings; wherein the one or more separator sheets separate between the anode sheet and the cathode sheet. The first electrical connecting unit mechanically and electrically contacts a first portion of a first electrode tab, the first portion belongs to a first winding of the multiple windings; wherein the first electrode tab is one of the anode tab and the cathode tab.

Abstract: Lithium ion batteries and electrolytes therefor are provided, which include electrolyte additives having dithioester functional group(s) that stabilize the SEI (solid-electrolyte interface) at the surfaces of the anode material particles, and/or stabilize the CEI (cathode electrolyte interface) at the surfaces of the cathode material particles, and/or act as oxygen scavengers to prevent cell degradation. The electrolyte additives having dithioester functional group(s) may function as polymerization controlling and/or chain transfer agents that regulate the level of polymerization of other electrolyte components, such as VC (vinyl carbonate) and improve the formation and operation of the batteries. The lithium ion batteries may have metalloid-based anodes—including mostly Si, Ge and/or Sn as anode active material particles.