Patents Assigned to Sumitomo Metal Industries, Ltd.
  • Publication number: 20120325377
    Abstract: A method of producing a hot press-formed member having good corrosion resistance comprises subjecting a zinc-based plated steel sheet to heat treatment by heating to a temperature region of 600-750° C. at a rate of temperature increase up to 600° C. of at most 50° C. per second followed by cooling to 550° C. or below to form a steel blank which has a zinc oxide layer in its uppermost surface portion and below it a zinc-iron alloy phase having an Fe content of at least 25 mass %. This steel blank is heated to a temperature of at least its Ac3 point, then press formed immediately at a temperature of at least its Ac3 point, and then rapidly cooled. The hot press-formed member has a surface region with zinc oxide and iron-zinc solid solution phases and not containing an intermetallic compound phase or a pure zinc phase.
    Type: Application
    Filed: June 26, 2012
    Publication date: December 27, 2012
    Applicants: TOYODA IRON WORKS CO., LTD., SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Kazuhito IMAI, Masanobu Ichikawa
  • Publication number: 20120328897
    Abstract: A high-strength stainless steel for oil well having corrosion resistance excellent in a high-temperature environment, having excellent SSC resistance at normal temperature, and having better workability than 13% Cr steels has a chemical composition containing, by mass percent, C: at most 0.05%, Si: at most 1.0%, Mn: at most 0.3%, P: at most 0.05%, S: less than 0.002%, Cr: over 16% and at most 18%, Mo: 1.5 to 3.0%, Cu: 1.0 to 3.5%, Ni: 3.5 to 6.5%, Al: 0.001 to 0.1%, N: at most 0.025%, and O: at most 0.01%, the balance being Fe and impurities, a microstructure containing a martensite phase, 10 to 48.5%, by volume ratio, of a ferrite phase and at most 10%, by volume ratio, of a retained austenite phase, yield strength of at least 758 MPa and uniform elongation of at least 10%.
    Type: Application
    Filed: September 10, 2012
    Publication date: December 27, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Taro OHE, Hisashi Amaya, Hideki Takabe, Kunio Kondo, Yohei Otome
  • Publication number: 20120318414
    Abstract: Provided is a manufacturing method of a hot-rolled steel sheet which enables manufacturing of a hot-rolled steel sheet having excellent surface properties and a fine structure. The manufacturing method of a hot-rolled steel sheet uses a heating device, descaling device, row of finishing mills, cooling device disposed in the row of finishing mills, and rapid cooling device disposed immediately after the row of finishing mills, and the operations of the heating device, cooling device and rapid cooling device are controlled, thereby controlling a temperature T1 of the material to be rolled on an entry side of the row of finishing mills, a temperature T2 of the material to be rolled on an entry side of a final stand in the row of finishing mills, and a temperature T3 of the material to be rolled on an exit side of the rapid cooling device.
    Type: Application
    Filed: August 29, 2012
    Publication date: December 20, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Hisayoshi TACHIBANA, Shigemasa NAKAGAWA
  • Patent number: 8333092
    Abstract: A plug 2 used for a piercer according to the invention includes a tip end portion 23, a cylindrical portion 24, a barrel portion 25, a mandrel coupling portion 22, and an injection hole 21. The injection hole 21 penetrates from the surface of the cylindrical portion 24 to the surface of the mandrel coupling portion 22 and an externally supplied lubricant is injected from the hole. A clearance forms between the pierced material and the cylindrical portion 24. The injection hole 21 is formed at the cylindrical portion 24, and therefore the material in the process of piercing does not contact the injection hole 21. Therefore, an inner surface defect attributable to the contact between the material and the injection hole 21 can be prevented from being generated.
    Type: Grant
    Filed: June 14, 2006
    Date of Patent: December 18, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Kazuhiro Shimoda, Tomio Yamakawa
  • Patent number: 8333847
    Abstract: A chemical conversion treatment liquid which can stably form a phosphate-type chemical conversion film on a steel material for a joint portion of an oil well steel pipe containing 0.5-13% Cr is developed. Using a chemical conversion treatment liquid to which a prescribed amount of potassium is added, a chemical conversion film containing a prescribed amount of potassium compounds and having a prescribed thickness can be formed on the threaded surface of a joint portion of an oil well steel pipe.
    Type: Grant
    Filed: March 3, 2011
    Date of Patent: December 18, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Masaru Izawa, Kunio Goto
  • Patent number: 8333851
    Abstract: A method for producing a two-phase stainless steel pipe, which comprises: preparing a two-phase stainless steel material consisting of, by mass %, C: 0.03% or less, Si: 1% or less, Mn: 0.1 to 2%, Cr: 20 to 35%, Ni: 3 to 10%, Mo: 0 to 4%, W: 0.5 to 6%, Cu: 0 to 3% and N: more than 0.175 and up to 0.35%, and the balance being Fe and impurities; forming a material pipe by subjecting to a hot working: and performing a cold drawing, where the cold drawing is characterized in being performed under the conditions that the working ratio Rd, in terms of the reduction of area, in the final cold drawing step is within a range from 5 to 35%, and the following formula (1) is satisfied: Rd(%)?(MYS?55)/17.2?{1.2×Cr+3.0×(Mo+0.5×W)}??(1).
    Type: Grant
    Filed: July 8, 2008
    Date of Patent: December 18, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventor: Hitoshi Suwabe
  • Publication number: 20120312550
    Abstract: A set for obtaining a threaded connection used in hydrocarbon wells includes a first tubular component, a second tubular component, and a third tubular component. A threaded zone provided on an internal circumferential surface of an end of the third component cooperates by makeup with one of two threaded zones of an end of the first component. A threaded zone provided on an external circumferential surface of the end of the third component cooperates by makeup with one of two threaded zones of the second component. The second and third components define an end of makeup of the threaded zones. The other threaded zone provided on the end of the first component cooperates by makeup with the other threaded zone provided on the second component.
    Type: Application
    Filed: December 10, 2010
    Publication date: December 13, 2012
    Applicants: SUMITOMO METAL INDUSTRIES , Ltd., VALLOUREC MANNESMANN OIL & GAS FRANCE
    Inventor: Guillaume Coeffe
  • Publication number: 20120312527
    Abstract: A galling-resistant threaded tubular component for drilling or operating hydrocarbon wells is described, said tubular component having at one of its ends (1; 2) a threaded zone (3; 4) produced on its external or internal peripheral surface depending on whether the threaded end is male or female in type, at least a portion of the end (1; 2) being coated with a dry film comprising a fluorourethane matrix. A process for coating said component.
    Type: Application
    Filed: December 10, 2010
    Publication date: December 13, 2012
    Applicants: SUMITOMO METAL INDUSTRIES, Ltd., VALLOUREC MANNESMANN OIL & GAS FRANCE
    Inventors: Eliette Pinel, Eric Gard, Mikael Petit, Mohamed Gouider
  • Patent number: 8327676
    Abstract: When a hollow billet is inserted into a container, and hot expanding piercing is downwardly performed by using a plug, hot piercing is performed by using a formed glass complex comprising a ring-shaped formed glass part and a ring-shaped projecting part. The ring-shaped formed glass part assumes a disc shape having a circular opening for allowing a plug to be inserted at the center thereof. The ring-shaped projecting part is attached to the opening of the ring-shaped formed glass part, and assumes a ring shape projecting perpendicularly to the ring-shaped formed glass part. Thereby, the piercing work can be done safely, and defects can be prevented from occurring on the inner surface of the billet.
    Type: Grant
    Filed: May 26, 2011
    Date of Patent: December 11, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Junichi Nishimori, Tomio Yamakawa, Keishi Matsumoto, Hiroaki Murakami
  • Publication number: 20120305834
    Abstract: The present invention provides a negative electrode material for a nonaqueous electrolyte secondary battery which can improve the cycle properties of a lithium ion secondary battery and a method for manufacturing the negative electrode material. The negative electrode material comprises at least two types of powdery alloy materials A and B in which powdery alloy material A contains Co, Sn, and Fe and does not contain Ti and powdery alloy material B contains Fe, Ti, and Sn, and the proportion of the mass of powdery alloy material B to the sum of the mass of powdery alloy material A and the mass of powdery alloy material B is at least 10 mass % and at most 30 mass %.
    Type: Application
    Filed: June 25, 2012
    Publication date: December 6, 2012
    Applicants: CHUO DENKI KOGYO CO., LTD., SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Noriyuki NEGI, Tatsuo NAGATA, Akihiko SAGUCHI
  • Publication number: 20120304724
    Abstract: A method for straightening a tube by using an asymmetric roll, which has different diameters D1 (exit side), D2 (entry side) at relative maximum diameter portions, left and right roll shoulder portions, as a straightening roll of a straightener, wherein the roll shoulder having a smaller diameter is disposed to be located on the tube entry side. The straightening roll used therefor comprises roll shoulders 3a and 3b and a roll barrel portion 4, in which D1>D2 and 0.004?(D1?D2)/d?0.2 (d: outer diameter of tube to be straightened) are satisfied. Further, an aspect of the invention may define radii of curvatures of entry-side and exit-side shoulder potions in a section of the roll cut along a plane including the roll central axis, or a curve representing an outer surface of the roll barrel portion.
    Type: Application
    Filed: August 20, 2012
    Publication date: December 6, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Yoshiyuki KUROIWA, Kouichi Kuroda, Tomio Yamakawa
  • Publication number: 20120304722
    Abstract: A method of coating uses an anti-seizure agent for hot steel working that exhibits excellent wettability and surface film-adherability. The agent comprises: an inorganic component (first component); sodium hydroxide (second component); water-soluble resins and/or water-soluble surfactants (third component); and water. With the sum of the first component, the second component, and the third component as 100 mass %, the anti-seizure agent contains: 96.5 mass % or more and 99.98 mass % or less of the first component; 0.01 mass % or more and 2.0 mass % or less of the second component; and 0.01 mass % or more and 1.5 mass % or less of the third component, and the inorganic component is one or more selected from a group consisting of Al2O3, SiO2, CaO, B2O3, K2O, and Na2O. A coating layer formed solidly adheres to the steel and does not come off in both cold and hot working.
    Type: Application
    Filed: August 10, 2012
    Publication date: December 6, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Hirofumi Hori, Tetsuya Nakanishi, Teruo Onozawa, Yoshimi Imoto
  • Publication number: 20120298458
    Abstract: A brake lining for a railroad car brake includes friction members which are pressed onto the sliding surface of a brake disc, and a back plate which is attached to a brake caliper in order to support the friction members. The friction members are dividedly arranged in a radial direction and in a circumferential direction of the brake disc. A disc spring is disposed between each respective friction member and the back plate. An outer peripheral surface of the friction members facing the back plate is formed in a convex curved shape in an area outside the elastic member. When a light pressing force is applied, a pressing force is transmitted from the back plate to the friction members via the disc springs. When a heavy pressing force is applied, the back plate and a rounded surface portion make contact, thereby directly transmitting a pressing force to the friction members.
    Type: Application
    Filed: June 8, 2012
    Publication date: November 29, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Shinichiro HIRAMATSU, Takanori Kato
  • Patent number: 8317946
    Abstract: A seamless steel pipe of a low-alloy steel consisting, by mass %, of C: 0.10 to 0.20%, Si: 0.05 to 1.0%, Mn: 0.05 to 1.2%, Ni: 0.02 to 1.5%, Cr: 0.50 to 1.50%, Mo: 0.50 to 1.50%, Nb: 0.002 to 0.10%, Al: 0.005 to 0.10%, and either or both of Ti: 0.003 to 0.050% and V: 0.01 to 0.20%, the balance being Fe and impurities, the impurities containing 0.025% or less of P, 0.005% or less of S, 0.007% or less of N, and less than 0.0003% of B, wherein the tensile strength is 950 MPa or more and the yield strength is 850 MPa or more, and the Charpy absorbed energy at ?40° C. is 60 J or more. This seamless steel pipe may further contain one or more of Cu: 0.02 to 1.0%, Ca: 0.0005 to 0.0050%, and Mg: 0.0005 to 0.0050%. The present invention also provides a method for manufacturing the above-described seamless steel pipe.
    Type: Grant
    Filed: April 20, 2011
    Date of Patent: November 27, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Yuji Arai, Takashi Takano
  • Patent number: 8316683
    Abstract: A product intermittently having a bent portion which curves three-dimensionally and a quenched portion is manufactured by performing bending downstream of a support means while feeding a metal material which is supported by the support means from an upstream side towards a downstream side. A portion of the metal material is heated by a heating means downstream of the support means. A bending moment is imparted to the portion of the metal material heated by the heating means to three-dimensionally change the position of a movable roller die which is disposed downstream of the heating means and has a plurality of rolls which feed the heated metal material in the axial direction, and the metal material is quenched by spraying a cooling medium at the portion of the metal material which was heated by a cooling means disposed between the heating means and the movable roller die.
    Type: Grant
    Filed: October 2, 2009
    Date of Patent: November 27, 2012
    Assignees: Sumitomo Metal Industries, Ltd., Sumitomo Pipe & Tube Co., Ltd.
    Inventors: Atsushi Tomizawa, Naoki Shimada, Fumihiko Kikuchi, Shinjiro Kuwayama
  • Patent number: 8313591
    Abstract: An austenitic heat resistant alloy, which contains, by mass percent, C?0.15%, Si?2%, Mn?3%, Ni: 40 to 80%, Cr: 15 to 40%, W and Mo: 1 to 15% in total content, Ti?3%, Al?3%, N?0.03%, O?0.03%, with the balance being Fe and impurities, and among the impurities P?0.04%, S?0.03%, Sn?0.1%, As?0.01%, Zn?0.01%, Pb?0.01% and Sb?0.01%, and satisfies the conditions [P1=S+{(P+Sn)/2}+{(As+Zn+Pb+Sb)/5}?0.050], [0.2?P2=Ti+2Al?7.5?10×P1], [P2?9.0?100×O] and [N?0.002×P2+0.019] can prevent both the liquation crack in the HAZ and the brittle crack in the HAZ and also can prevent defects due to welding fabricability, which occur during welding fabrication, and moreover has excellent creep strength at high temperatures. Therefore, the alloy can be used suitably as a material for constructing high temperature machines and equipment, such as power generating boilers, plants for the chemical industry and so on.
    Type: Grant
    Filed: December 24, 2009
    Date of Patent: November 20, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Hiroyuki Hirata, Atsuro Iseda, Hirokazu Okada, Hiroyuki Semba, Kaori Kawano, Osamu Miyahara
  • Patent number: 8312751
    Abstract: A method for producing a high alloy pipe having a minimum yield strength of 758.3 to 965.2 MPa, comprising: preparing a high alloy pipe having controlled amounts of C, Si, Mn, Ni, Cr, Mo, Cu, and N, the balance being Fe and impurities by a hot working or further by a solid-solution heat treatment; and then subsequently subjecting the high alloy pipe to a cold rolling. The cold rolling is performed such that the working ratio Rd, in terms of the reduction of area, in the final cold rolling step falls within a range of larger than 30% and equal to or less than 80%, and the following formula is satisfied: Rd(%)>(MYS?520)/3.1?(Cr+6×Mo+300×N) wherein Rd and MYS signify the working ratio (%) in terms of the reduction of area and the targeted yield strength (MPa), respectively, and Cr, Mo and N signify the mass % of the individual elements.
    Type: Grant
    Filed: June 6, 2011
    Date of Patent: November 20, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Hitoshi Suwabe, Toshihide Ono
  • Publication number: 20120285577
    Abstract: In a method for heat treating a metal tube or pipe for a nuclear power plant, the tube or pipe being accommodated in a batch-type vacuum heat treatment furnace, when the tube or pipe is laid down on and is subjected to heat treatment on a plurality of metal cross beams arranged along a longitudinal direction of the tube or pipe, it is possible to suppress scratches to be formed on the outer surface of the tube or pipe and attributable to heat treatment, and to reduce the discoloration on the outer surface of the tube or pipe by holding the tube or pipe and the metal cross beams in indirect contact with each other by virtue of a heat resistant fabric having a thickness of 0.1 to 1.2 mm interposed in between.
    Type: Application
    Filed: July 23, 2012
    Publication date: November 15, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Shoji KINOMURA, Shinichi TAKENAKA
  • Publication number: 20120288400
    Abstract: An austenitic heat resistant alloy consisting of, by mass percent, C: 0.15% or less, Si: 2% or less, Mn: 3% or less, Ni: 40 to 60%, Co: 0.03 to 25%, Cr: 15% or more and less than 28%, either one or both of Mo: 12% or less and W: less than 4%, the total content thereof being 0.1 to 12%, Nd: 0.001 to 0.1%, B: 0.0005 to 0.006%, N: 0.03% or less, O: 0.03% or less, at least one selected from Al: 3% or less, Ti: 3% or less, and Nb: 3% or less, the balance being Fe and impurities. The contents of P and S in the impurities being P: 0.03% or less and S: 0.01% or less. The alloy satisfies 1?4×Al+2×Ti+Nb?12 and P+0.2×Cr×B?0.035, is excellent in weld crack resistance and toughness of HAZ, and is further excellent in creep strength at high temperatures.
    Type: Application
    Filed: May 16, 2012
    Publication date: November 15, 2012
    Applicant: SUMITOMO METAL INDUSTRIES., LTD.
    Inventors: Hiroyuki Hirata, Hirokazu Okada, Hiroyuki Semba, Kazuhiro Ogawa, Atsuro Iseda, Mitsuru Yoshizawa
  • Publication number: 20120286507
    Abstract: A threaded connection used in exploration and operation of hydrocarbon wells includes first and second tubular components, including respective male and female ends and threaded zones. The threaded zones include respective male and female threads, the threads including a root, a crest, a stabbing flank, and a load flank. A groove is provided in the load flank of the threaded zone of the female end and/or the male end respectively, adjacent to the root, and a boss projects axially from the load flank of the threaded zone of the male end and/or respectively from the female end adjacent to the crest, the boss including a convex and concave surfaces. The boss is housed in the groove with, in a connected state, a radial clearance between the concave surface and the groove and an axial clearance between the end of the boss and the bottom of the groove.
    Type: Application
    Filed: November 26, 2010
    Publication date: November 15, 2012
    Applicants: SUMITOMO METAL INDUSTRIES, LTD, VALLOUREC MANNESMANN OIL & GAS FRANCE
    Inventors: Bertrand Maillon, Pierre Martin, Jerome Durivault