Patents Assigned to Sumitomo Metal Industries, Ltd.
  • Patent number: 8307688
    Abstract: A process for producing seamless pipes which comprises conducting a piercing rolling step, a elongating rolling step using a mandrel bar, and a sizing rolling step and subsequently conducting a product heat treatment. In the process, when the carbon-equivalent weight, namely the sum of the weight of graphite in the lubricant and the carbon content in the organic binder, per unit area of the lubricant adhering to the mandrel bar surface in the above-mentioned step of elongating rolling is expressed by C (g/m2) or the maximum extent of carburization in the inner surface of the pipe to be heat-treated but prior to the heat treatment is expressed by ?C (% by mass), the heating temperature for the pipe to be heat-treated is expressed by T (° C.
    Type: Grant
    Filed: October 27, 2008
    Date of Patent: November 13, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Yasuyoshi Hidaka, Toshihide Ono, Satoshi Matsumoto, Kouji Nakaike, Sumio Iida
  • Publication number: 20120282480
    Abstract: A high-temperature material transferring member including a coating film formed on a surface of base metal, wherein the coating film is a composite coating film using a mixed powder made up of: a Co-based alloy powder containing, in mass %, 0.03 to 0.6% of C, 0.2 to 3% of Si, 22 to 35% of Cr, and more than 50% of Co; and a Cr carbide powder, the composite coating film is formed by the plasma powder overlaying process. The high-temperature material transferring member has excellent build-up resistance particularly in a gas atmosphere of 1100° C. or more. The high-temperature material transferring member has excellent in build-up resistance, oxidation resistance, and heat cracking resistance.
    Type: Application
    Filed: May 17, 2012
    Publication date: November 8, 2012
    Applicant: Sumitomo Metal Industries, Ltd.
    Inventors: Yoshitaka Nishiyama, Tadashi Kawakami, Toshihide Ono, Mikio Yoneyama, Yoshihiro Tatsumi
  • Publication number: 20120281876
    Abstract: An apparatus for determining a kind of a steel material includes an image pickup device 11 for imaging a spark, which is produced when the steel material 18 is ground, continuously a plurality of times; a detection device 12 for detecting an alloy spark zone, which corresponds to an alloy spark produced by the grinding of an alloying component contained in the steel material, from each of picked-up images 2 imaged by the image pickup device; a calculation device 13 for calculating the total number of alloy spark zones detected by the detection device; and a judgment device 14 for determining that the steel material consists of a low-alloy steel if the total number is not smaller than a first threshold value, and determining that the steel material consists of a carbon steel if the total number is smaller than the first threshold value.
    Type: Application
    Filed: May 11, 2012
    Publication date: November 8, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Takeo NAKATA, Masami Ikeda, Kazuhiro Uchida, Makoto Sakamoto, Kenji Fujiwara
  • Publication number: 20120279607
    Abstract: There is provided an austenitic stainless steel pipe excellent in steam oxidation resistance. The austenitic stainless steel pipe excellent in steam oxidation resistance contains, by mass percent, 14 to 28% of Cr and 6 to 30% of Ni, and is configured so that a region satisfying the following Formula exists in a metal structure at a depth of 5 to 20 ?m from the inner surface of the steel pipe: (?/?)×?/?×100?0.3 where the meanings of symbols in the above Formula are as follows: ?: sum total of the number of pixels of digital image in region in which orientation difference of adjacent crystals detected by electron backscattering pattern is 5 to 50 degrees ?: the number of total pixels of digital image in region of measurement using electron backscattering pattern ?: analysis pitch width of electron backscattering pattern (?m) ?: grain boundary width (?m).
    Type: Application
    Filed: June 1, 2012
    Publication date: November 8, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Yoshitaka NISHIYAMA, Mitsuru YOSHIZAWA, Masahiro SETO, Katsuki TANAKA
  • Publication number: 20120281877
    Abstract: An apparatus 1 for determining a kind of a steel material detects a spark pixel from a color picked-up image 2 of a spark 19 produced when a steel material 18 is ground, and detects a pixel, in which the density of any one color component for judgment selected from among RGB color components is low, as a low-density pixel from the spark pixels. The apparatus 1 determines that the steel material is a steel material consisting of the high-strength steel if the ratio of the total number of low-density pixels to the total number of spark pixels is not lower than a threshold value for judgment, and determines that the steel material is a steel material consisting of the ordinary steel if the ratio is lower than the threshold value for judgment.
    Type: Application
    Filed: May 11, 2012
    Publication date: November 8, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Takeo NAKATA, Masami IKEDA, Makoto SAKAMOTO, Kenji FUJIWARA, Kazuhiro UCHIDA
  • Publication number: 20120267919
    Abstract: A front side member having a single body formed from a tubular body having a closed cross section has a front portion which extends in the fore and aft direction of a vehicle body, a sloping portion which is continuous with the front portion and slopes downwards along a dash panel, and a rear portion continuous with the sloping portion and extending along the bottom surface of a floor panel joined to the dash panel. A portion of the front portion is an unquenched portion which has not undergone quenching treatment and the remainder is a high frequency quenched portion which has undergone high frequency quenching. The sloping portion is a high frequency quenched portion. A portion of the rear portion is an unquenched portion which has not undergone quenching and the remainder other than that portion is a high frequency quenched portion which has undergone high frequency quenching.
    Type: Application
    Filed: February 15, 2012
    Publication date: October 25, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Michitaka YOSHIDA, Nobusato Kojima, Atsushi Tomizawa, Naoaki Shimada
  • Publication number: 20120267014
    Abstract: There is provided a method for manufacturing a seamless steel pipe for line pipe, capable of improving the toughness of the seamless steel pipe for line pipe. A round billet having a chemical composition, by mass percent, of C: 0.02 to 0.15%, Si: at most 0.5%, and Mn: 0.5 to 2.5%, the balance being Fe and impurities, is heated. The heated round billet is piercing-rolled to produce a hollow shell. The hollow shell is elongated and rolled and sized to produce a seamless steel pipe. The seamless steel pipe is water cooled, and the water cooling is stopped when the temperature of the seamless steel pipe reaches at most 450° C. The water-cooled seamless steel pipe is quenched, and the quenched seamless steel pipe is tempered.
    Type: Application
    Filed: July 2, 2012
    Publication date: October 25, 2012
    Applicant: Sumitomo Metal Industries, Ltd.
    Inventors: Keisuke Hitoshio, Kunio Kondo, Yuji Arai
  • Patent number: 8293037
    Abstract: A method for producing a duplex stainless steel pipe having a minimum yield strength of 758.3 to 965.2 MPa, comprises first hot working and optionally solution heat treating a duplex stainless steel material pipe having a chemical composition consisting, by mass %, of C: 0.03% or less, Si: 1% or less, Mn: 0.1 to 4%, Cr: 20 to 35%, Ni: 3 to 10%, Mo: 0 to 6%, W: 0 to 6%, Cu: 0 to 3% and N: 0.15 to 0.60%, the balance being Fe and impurities. The pipe is then cold rolled under conditions that the working ratio Rd, in terms of the reduction of area, in the final cold rolling step falls within a range from 10 to 80%, and formula (1) is satisfied: Rd=exp[{In(MYS)?In(14.5×Cr+48.3×Mo+20.7×W+6.9×N)}/0.195]??(1) wherein Rd is a reduction in area %, MYS is the targeted yield strength (MPa), and Cr, Mo, W and N are in mass %.
    Type: Grant
    Filed: July 18, 2011
    Date of Patent: October 23, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Hitoshi Suwabe, Toshihide Ono
  • Patent number: 8293169
    Abstract: A high strength, ductile, and tough Ni-base heat resistant alloy comprises by mass percent, C: 0.1% or less, Si: 1% or less, Mn: 1% or less, Cr: not less than 15% to less than 28%, Fe: 15% or less, W: more than 5% to not more than 20%, Al: more than 0.5% to not more than 2%, Ti: more than 0.5% to not more than 2%, Nd: 0.001 to 0.1% and B: 0.0005 to 0.01%, with the balance being Ni and impurities. Impurity contents of P, S, Sn, Pb, Sb, Zn and As are P: 0.03% or less, S: 0.01% or less, Sn: 0.020% or less, Pb: 0.010% or less, Sb: 0.005% or less, Zn: 0.005% or less and As: 0.005% or less, and formulas of [0.015?Nd+13.4×B?0.13], [Sn+Pb?0.025] and [Sb+Zn +As?0.010] are met.
    Type: Grant
    Filed: March 24, 2011
    Date of Patent: October 23, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Hiroyuki Semba, Atsuro Iseda, Hiroyuki Hirata, Kaori Kawano, Masaaki Igarashi, Osamu Miyahara
  • Publication number: 20120263622
    Abstract: A hot-rolled steel bar or wire rod consisting of C: 0.1 to 0.3%, Si: 0.05 to 1.5%, Mn: 0.4 to 2.0%, S: 0.003 to 0.05%, Cr: 0.5 to 3.0%, Al: 0.02 to 0.05%, and N: 0.010 to 0.025%, the balance being Fe and impurities, and the impurities containing P: 0.025% or less, Ti: 0.003% or less, and O: 0.002% or less, wherein the structure thereof is composed of a ferrite-pearlite structure, ferrite-pearlite-bainite structure, or ferrite-bainite structure; the standard deviation of ferrite fractions at the time when randomly selected 15 viewing fields of a transverse cross section are observed and measured with the area per one viewing field being 62,500 ?m2 is 0.10 or less; and in a region from the surface to one-fifth of the radius and a region from the center to one-fifth of the radius in the transverse cross section, the amount of Al precipitating as AlN is 0.005% or less, and the density in terms of the number of AlN having a diameter of 100 nm or larger is 5/100 ?m2 or less.
    Type: Application
    Filed: May 1, 2012
    Publication date: October 18, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Yoshihiro Daitoh, Akira Kito, Takayuki Nakamura
  • Publication number: 20120263967
    Abstract: A blank tube for cold drawing is used for the production of a longer-length, small-diameter tube such as a heat-transfer tube for steam generation in nuclear power facilities, wherein the blank tube will not cause scoring and chattering vibration in a drawing process. The blank tube is used to produce a cold drawn tube through cold drawing of the blank tube. The average surface roughness Ra (ANSI B46.1) of the inner surface of blank tube before drawing satisfies the condition: 0.10 ?m?Ra?1.00 ?m in the case of a blank tube for cold drawing for use in an oil-lubricated drawing. In particular, the surface roughness Ra satisfies the condition: 0.10 ?m?Ra?0.50 ?m in the case of a blank tube for use in a high-pressure lubrication drawing and made of an austenitic alloy for use in a heat-transfer tube for a steam generator.
    Type: Application
    Filed: June 20, 2012
    Publication date: October 18, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Masatoshi Toyoda, Keishi Matsumoto
  • Patent number: 8287008
    Abstract: A liquid and gas tight threaded tubular connection includes a first axial abutment surface formed at the free end of an annular lip of a threaded male element and a second axial abutment surface formed at the end of a housing of a threaded female element. The first and second axial abutment surfaces have the same axial half-sections, the inclination of which varies progressively in the radial direction.
    Type: Grant
    Filed: July 21, 2006
    Date of Patent: October 16, 2012
    Assignees: Vallourec Mannesmann Oil & Gas France, Sumitomo Metal Industries, Ltd.
    Inventors: Jean-Francois Charvet-Quemin, Jean-Pierre Emery, Takahiro Hamamoto, Masaaki Sugino
  • Patent number: 8288325
    Abstract: The present invention provides a lubricant composition for hot forming which makes it possible to provide lubricity at 80° C. or more without being peeled or washed by the roll cooling water, and which is easily washed under 40° C. without having water resistance. The lubricant composition for hot forming of the present invention comprises: a solid lubricant from 10 to 40% by mass; water-dispersible synthetic resin from 5 to 20% by mass; inorganic acid amine salt from 0.5 to 5% by mass; and water from 45 to 80% by mass.
    Type: Grant
    Filed: September 9, 2010
    Date of Patent: October 16, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Kenichi Sasaki, Sumio Iida, Shizuo Mori, Kazuo Tanaka
  • Publication number: 20120255700
    Abstract: In a mold for casting a billet with a curved type continuous casting apparatus, D0 (m) is an inner diameter at a lower mold edge and R0 (m) is a curvature radius of an outer curvature side at the lower mold edge. When a rate of change Tp (%/m) in mold inner diameter per unit length along a casting direction is Tp=(1/D0)×(dD/dx)×100 (%/m), and when a rate of change Rp (%/m) in curvature radius of an outer curvature side per unit length along the casting direction is Rp=(1/R0)×(dR/dx)×100 (%/m), the rate of change Tp in mold inner diameter and the rate of change Rp in curvature radius satisfy a relationship expressed Rp=(Tp/2)×(D0/R0), where D is a mold inner diameter at a distance x away from an upper mold edge and R in Formula 2 is a curvature radius of the outer curvature side at the distance x.
    Type: Application
    Filed: June 21, 2012
    Publication date: October 11, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Masayuki KAWAMOTO, Yuichi TSUKAGUCHI, Masahito HANAO, Atsuhi HIRATA, Hiroshi HAYASHI, Manabu ADACHI
  • Patent number: 8281635
    Abstract: There is provided a production method capable of forming spiral ribs stably by reducing troubles at the time of cold drawing for forming the spiral ribs on an internally ribbed steel tube. When the internally ribbed steel tube on which a plurality of stripes of spiral ribs are formed in the tube axis direction is manufactured by inserting a plug on which a plurality of stripes of spiral grooves are formed on the outer peripheral surface thereof into the tube to be worked subjected to chemical treatment and then performing cold drawing, drawing is performed with the plug preheated to 50 to 200° C., thus forming the spiral ribs on the internal surface of a blank tube. The chemical treatment preferably includes a pickling step of removing oxided scale and rust on the tube surface, a step of forming a zinc phosphate coat on the neutralized tube surface, and a step of forming a lubricating layer on the zinc phosphate coat.
    Type: Grant
    Filed: June 25, 2010
    Date of Patent: October 9, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventor: Kenichi Beppu
  • Publication number: 20120251888
    Abstract: The present invention provides a mixed carbon material which comprises carbon material A and carbon material B and which is a carbon material suitable for a negative electrode material which can provide a nonaqueous secondary battery having a low irreversible capacity and having a negative electrode with a high capacity and high charge acceptance. Carbon material A and carbon material B both have cores made of graphite powder and a surface carbon material in the form of at least one of amorphous carbon and turbostratic carbon adhered to or coated on at least a portion of the surface of the graphite powder. The compressed density is 1.80-1.90 g/cm3 for carbon material A alone, 1.45-1.65 g/cm3 for carbon material B alone, and 1.75-1.84 g/cm3 for the mixed carbon material.
    Type: Application
    Filed: September 28, 2011
    Publication date: October 4, 2012
    Applicants: CHUO DENKI KOGYO CO., LTD., SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Hiroshi Yamamoto, Tatsuo Nagata, Tooru Fujiwara
  • Publication number: 20120249778
    Abstract: An inspection apparatus includes: a camera for acquiring an image of the whole area of an end face of the tubular product; a first light source for illuminating an outer peripheral edge of the end face side of the tubular product over the entire circumference thereof, a second light source for illuminating an inner peripheral edge of the end face side of the tubular product over the entire circumference thereof; and a third light source for illuminating an inner peripheral surface of the end face side of the tubular product over the entire circumference thereof. The apparatus uses the image of the tubular product using the first and second light sources to calculate an outer diameter and a wall thickness of the tubular product and illumination from the third light source for detecting a surface defect on the inner peripheral surface of the tubular product.
    Type: Application
    Filed: June 11, 2012
    Publication date: October 4, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Kouhei SATOU, Hirotsugu TOE, Takafumi SATSUKI
  • Publication number: 20120247170
    Abstract: An arm material for an upper arm or a lower arm is provided which constitutes a double wishbone suspension or the like of an automobile and which has a flat, hollow, closed cross-sectional shape and enables further decreases in size, decreases in weight, and increases in strength. An arm material for an automobile suspension has a body made from a parts material made by metal. The parts material made by metal has a flat, hollow, closed cross-sectional shape having a pair of opposing long sides and is formed from a single member in its lengthwise direction. The body has at least a first bent portion which is bent in a plane roughly parallel to the pair of long sides.
    Type: Application
    Filed: June 12, 2012
    Publication date: October 4, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Naoaki SHIMADA, Michitaka Yoshida
  • Patent number: 8276946
    Abstract: A threaded joint for steel tubes has a contact surface (30) including a threaded portion and a non-threaded metal-to-metal contact portion. The contact surface of at least one of a pin and a box of the joint is coated with a first plating layer (34) made of a Cu—Zn alloy or a Cu—Zn-M1 alloy (wherein M1 is at least one element selected from Sn, Bi, and In). An undercoat (32) of one or both of a Ni plating layer (32a) and a Cu plating layer (32b) and an overcoat of a Sn-M2 alloy plating layer (36) (wherein M2 is one or more elements selected from Bi, In, Ni, Zn, and Cu) may be formed below and above the first layer, respectively. A solid lubricating coating (38a) and a viscous liquid or semisolid lubricating coating (38b) may also be formed atop the plating layer as a lubricating coating (38).
    Type: Grant
    Filed: September 1, 2009
    Date of Patent: October 2, 2012
    Assignees: Sumitomo Metal Industries, Ltd., Vallourec Mannesmann Oil & Gas France
    Inventors: Masanari Kimoto, Kunio Goto, Masaru Takahashi, Kunihiro Fukui, Shigeo Nagasaku, Ryuichi Imai, Shigeo Onishi, Hiroaki Ikegami
  • Patent number: 8276424
    Abstract: A pipe in which polygonization is substantially eliminated is manufactured by a reducer with a grooved roll with a groove having a groove bottom zone including the center of the groove in the roll axial direction and flange zones adjoining both sides of the groove bottom zone. The groove surface has a friction distribution in the roll axial direction such that the frictional force with respect to a material being rolled in the groove bottom zone is larger than the frictional force with respect to a material being rolled in the flange zones. This friction distribution can be achieved by working the groove surface so that the surface roughness of the groove bottom zone becomes greater than the surface roughness of the flange zones or by applying a lubricity modifier which differs with respect to amount and/or type between the groove bottom zone and the flange zones.
    Type: Grant
    Filed: August 7, 2009
    Date of Patent: October 2, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventor: Akihito Yamane