Patents Assigned to Sumitomo Metal Industries
  • Publication number: 20120195790
    Abstract: A Ni based alloy material consists of by mass percent, C?0.03%, Si: 0.01 to 0.5%, Mn: 0.01 to 1.0%, P?0.03%, S?0.01%, Cr: not less than 20% to less than 30%, Ni: more than 40% to not more than 50%, Cu: more than 2.0% to not more than 5.0%, Mo: 4.0 to 10%, Al: 0.005 to 0.5%, W: 0.1 to 10% , N: more than 0.10% to not more than 0.35%, optionally one or more elements selected from Ca?0.01% and Mg?0.01%, with the balance being Fe and impurities, and the formula of “0.5Cu+Mo?6.5” is satisfied. The material has a surface hardness of a Vickers hardness of not less than 350 at 500° C., a corrosion resistance equivalent to that of Ni based alloys having high Mo contents, and excellent erosion resistance in a severe environment.
    Type: Application
    Filed: March 16, 2012
    Publication date: August 2, 2012
    Applicant: Sumitomo Metal Industries, Ltd.
    Inventors: Masaki UEYAMA, Masaaki Terunuma
  • Patent number: 8225843
    Abstract: In a mold for casting a billet with a curved type continuous casting apparatus, D0 (m) is an inner diameter at a lower mold edge and R0 (m) is a curvature radius of an outer curvature side at the lower mold edge. When a rate of change Tp (%/m) in mold inner diameter per unit length along a casting direction is Tp=(1/D0)×(dD/dx)×100 (%/m), and when a rate of change Rp (%/m) in curvature radius of an outer curvature side per unit length along the casting direction is Rp=(1/R0)×(dR/dx)×100 (%/m), the rate of change Tp in mold inner diameter and the rate of change Rp in curvature radius satisfy a relationship expressed Rp=(Tp/2)×(D0/R0), where D is a mold inner diameter at a distance x away from an upper mold edge and R in Formula 2 is a curvature radius of the outer curvature side at the distance x.
    Type: Grant
    Filed: October 15, 2009
    Date of Patent: July 24, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Masayuki Kawamoto, Yuichi Tsukaguchi, Masahito Hanao, Atsushi Hirata, Hiroshi Hayashi, Manabu Adachi
  • Patent number: 8220844
    Abstract: A threaded element of a component includes at least first and second threading portions each including threads each including a stabbing flank and a loading flank. The stabbing flanks and loading flanks of the threads of the first threading portion and the threads of the second threading portion are inclined in an opposed manner with respect to the radial direction.
    Type: Grant
    Filed: June 10, 2008
    Date of Patent: July 17, 2012
    Assignees: Vallourec Mannesmann Oil & Gas France, Sumitomo Metal Industries, Ltd
    Inventors: Laurent Gillot, Eric Verger, Olivier Tartar
  • Patent number: 8220811
    Abstract: An arm material for an upper arm or a lower arm is provided which constitutes a double wishbone suspension or the like of an automobile and which has a flat, hollow, closed cross-sectional shape and enables further decreases in size, decreases in weight, and increases in strength. An arm material for an automobile suspension has a body made from a parts material made by metal. The parts material made by metal has a flat, hollow, closed cross-sectional shape having a pair of opposing long sides and is formed from a single member in its lengthwise direction. The body has at least a first bent portion which is bent in a plane roughly parallel to the pair of long sides.
    Type: Grant
    Filed: April 29, 2010
    Date of Patent: July 17, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Naoaki Shimada, Michitaka Yoshida
  • Publication number: 20120174642
    Abstract: A multi-roll mandrel mill for compacting of roll chock portions has a plurality of grooved roll bodies as a roll pass which performs a reduction rolling of a shell, and a plurality of roll stands each having backup rolls for driving the grooved roll bodies, wherein bearings are internally contained in the grooved roll body. A multi-roll mandrel mill for optimizing the design of roll chock portions for every setup has a plurality of grooved roll bodies as a roll pass which performs the reduction rolling of a shell and a plurality of roll stands each having roll shafts and roll chock portions for driving the grooved roll bodies. According to a tube-making setup of the mandrel mill, at least one of either or both of the roll shafts and the roll chock portions is replaced with a part(s) having a different shape(s) in addition to the grooved roll bodies.
    Type: Application
    Filed: March 21, 2012
    Publication date: July 12, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventor: Akihito YAMANE
  • Publication number: 20120174646
    Abstract: A retract mandrel mill, comprising a mandrel mill and an extractor, the mandrel mill including a mandrel bar and being configured to roll a tube blank into which the mandrel bar is inserted, the extractor being configured to extract the mandrel bar from the tube blank that has been rolled in the mandrel mill, wherein the distance between the mandrel mill and the extractor is adjustable, and a method for rolling a tube blank by using the retract mandrel mill. As the result of the adjustable distance, even when a tube blank which is shorter than usual is rolled, there is no need to add an extra extension to the length of the tube blank to be elongation-rolled, and the wear of the mandrel bar can be suppressed so that the tube blank can be rolled efficiently and with high yields.
    Type: Application
    Filed: March 21, 2012
    Publication date: July 12, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventor: Akihito YAMANE
  • Publication number: 20120175029
    Abstract: A manufacturing method for a bent product which can guarantee a high working accuracy and which can provide a large bending angle without damage to the surface condition of a metal material even when a widely varying bent shape is desired or when it is necessary to perform bending of a high strength metal material.
    Type: Application
    Filed: April 21, 2011
    Publication date: July 12, 2012
    Applicants: SUMITOMO PIPE & TUBE CO., LTD., SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Atsushi TOMIZAWA, Naoaki Shimada, Saburo Inoue, Shinjiro Kuwayama
  • Publication number: 20120177529
    Abstract: A duplex stainless steel excellent in the weldability during large heat input welding and in the stress corrosion cracking resistance in a chloride environment containing corrosive associated gases has a chemical composition consisting, by mass %, of C: 0.03% or less, Si: 0.2 to 1%, Mn: 5.0% or less, P: 0.040% or less, S: 0.010% or less, sol. Al: 0.040% or less, Ni: 4 to 8%, Cr: 20 to 28%, Mo: 0.5 to 2.0%, Cu: more than 2.0% and 4.0% or less and N: 0.1 to 0.35%, and optionally contains one or more selected from among V, Ca, Mg, B and a rare earth metal(s), with the balance being Fe and impurities; wherein the duplex stainless steel satisfies the following formulas: 2.2Cr+7Mo+3Cu>66 ??(1) Cr+11Mo+10Ni<12(Cu+30N) ??(2), wherein the symbols represent mass % of the elements in the steel.
    Type: Application
    Filed: March 5, 2012
    Publication date: July 12, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Hisashi Amaya, Hideki Takabe, Kazuhiro Ogawa
  • Patent number: 8215142
    Abstract: An elongation rolling control method is provided which can manufacture a hollow shell of high dimensional accuracy and can suppress rolling problems.
    Type: Grant
    Filed: March 30, 2011
    Date of Patent: July 10, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventor: Hiroyuki Iwamoto
  • Publication number: 20120168038
    Abstract: [Problem to be Solved] A Ni-based alloy product consisting of, by mass percent, C: 0.03 to 0.10%, Si: 0.05 to 1.0%, Mn: 0.1 to 1.5%, Sol.Al: 0.0005 to 0.04%, Fe: 20 to 30%, Cr: not less than 21.0% and less than 25.0%, W: exceeding 6.0% and not more than 9.0%, Ti: 0.05 to 0.2%, Nb: 0.05 to 0.35%, and B: 0.0005 to 0.006%, the balance being Ni and impurities, the impurities being P: 0.03% or less, S: 0.01% or less, N: less than 0.010%, Mo: less than 0.5%, and Co: 0.8% or less, wherein a value of effective B (Beff) defined by the formula, Beff (%)=B?(11/14)×N+(11/48)×Ti, is 0.0050 to 0.0300%, and the rupture elongation in a tensile test at 700° C. and at a strain rate of 10?6/sec is 20% or more. This alloy may contain one or more kinds of Cu, Ta, Zr, Mg, Ca, REM, and Pd.
    Type: Application
    Filed: March 15, 2012
    Publication date: July 5, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Atsuro ISEDA, Hiroyuki HIRATA, Hirokazu OKADA, Hiroyuki SEMBA
  • Publication number: 20120167651
    Abstract: A bending apparatus has (a) a first manipulator which feeds a hollow metal blank of closed cross section in its lengthwise direction, (b) a second manipulator which supports a first support means disposed at a first position and a metal blank while feeding it, a heating means disposed at a second position downstream of the first position in the blank feed direction for heating all or part of the circumference of the blank, and a cooling means disposed at a third position downstream of the second position for cooling a portion of the heated blank, and (c) a third manipulator which constitutes a second support means disposed at a fourth position downstream of the third position in the feed direction of the blank and which moves two-dimensionally or three-dimensionally while supporting at least one location of the metal blank to bend the metal blank into a desired shape.
    Type: Application
    Filed: December 23, 2011
    Publication date: July 5, 2012
    Applicants: SUMITOMO METAL INDUSTRIES, LTD., KABUSHIKI KAISHA YASKAWA DENKI, SUMITOMO PIPE & TUBE CO, LTD.
    Inventors: Atsushi Tomizawa, Naoki Shimada, Shinjiro Kuwayama, Saburo Inoue, Manabu Okahisa, Yusuke Kinoshita, Takashi Suyama
  • Publication number: 20120167690
    Abstract: The ultrasonic testing method according to the invention includes the steps of arranging an ultrasonic probe 1 having a plurality of transducers 11 so as to face a tubular test object P, and causing the transducers appropriately selected from the plurality of transducers to transmit and receive ultrasonic waves so that the ultrasonic waves are propagated in the tubular test object in a plurality of different propagation directions, wherein a ultrasonic testing condition by the ultrasonic probe is set so that respective external refraction angles ?r of the ultrasonic waves in the plurality of propagation directions are approximately equivalent and/or respective internal refraction angles ?k of the ultrasonic waves in the plurality of propagation directions are approximately equivalent.
    Type: Application
    Filed: December 6, 2011
    Publication date: July 5, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventor: Masaki YAMANO
  • Publication number: 20120169048
    Abstract: A galling-resistant threaded tubular component for drilling or operating hydrocarbon wells includes at one of its ends a threaded zone produced on its external or internal peripheral surface depending on whether the threaded end is male or female in type, with at least one portion of the threaded zone being coated with a dry film with a crystalline structure with a high specific surface area principally constituted by one or more mineral salts which are not reactive towards metals, and a process for coating such a component using a dry mineral film with a crystalline structure having a high specific surface area principally constituted by one or more mineral salts which are not reactive towards metals.
    Type: Application
    Filed: September 21, 2010
    Publication date: July 5, 2012
    Applicants: SUMITOMO METAL INDUSTRIES, Ltd., VALLOUREC MANNESMANN OIL & GAS FRANCE
    Inventors: Eliette Pinel, Eric Gard
  • Publication number: 20120151979
    Abstract: A device for adjusting the rolling positions of rolling rolls and restraining poor roll-biting of the front edge part of a pipe material rolled by a three-roll mandrel mill includes pressing-down devices 1 (P1 to P6) for moving rolling rolls R1 to R6 in the rolling direction and a control unit 2 for controlling the pressing-down devices 1. Immediately after the front edge part of a pipe material T has begun to be rolled by the rolling rolls disposed on at least one rolling stand of the rolling rolls R1 to R6, the control unit 2 controls the pressing-down device 1 to move the rolling rolls in the closing direction. Preferably, the rolling rolls disposed on at least one rolling stand of the rolling rolls R1 to R6 in the closing direction are moved at a speed of 16 mm/sec or higher using the pressing-down device 1.
    Type: Application
    Filed: January 4, 2012
    Publication date: June 21, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Akihito YAMANE, Shigeru KIDANI
  • Publication number: 20120141318
    Abstract: An austenitic stainless steel, which consists of by mass percent, C: not more than 0.02%, Si: not more than 1.5%, Mn: not more than 2%, Cr: 17 to 25%, Ni: 9 to 13%, Cu: more than 0.26% not more than 4%, N: 0.06 to 0.35%, sol. Al: 0.008 to 0.03%. One or more elements selected from Nb, Ti, V, TA, Hf, and Zr in controlled amounts can be included with the balance being Fe and impurities. P, S, Sn, As, Zn, Pb and Sb among the impurities are controlled as P: 0.006 to 0.04%, S: 0.0004 to 0.03%, Sn: 0.001 to 0.1%, As: not more than 0.01%, Zn: not more than 0.01%, Pb: not more than 0.01% and Sb: not more than 0.01%. The amounts of S, P, Sn, As, Zn, Pb and Sb and the amounts of Nb, Ta, Zr, Hf, and Ti are further controlled using formulas.
    Type: Application
    Filed: February 8, 2012
    Publication date: June 7, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Takahiro OSUKI, Kazuhiro OGAWA, Hiroyuki HIRATA, Yoshitaka NISHIYAMA
  • Patent number: 8191611
    Abstract: An electromagnetic stirrer for stirring molten steel of the liquid core in a width-wise direction of the slab includes an iron core disposed with its length-wise axis along a width-wise direction of slab, and a plurality of exciting coils wound around the outer circumference of and about a length-wise axis of the iron core, wherein two-phase or three-phase alternating current is passed through the coils. The phases of the current in the exciting coils are distributed to impart a stirring flow to the molten that includes flow from the minor sides to the center of the slab or from one minor side to the other minor side with a reversing flow at predetermined time intervals.
    Type: Grant
    Filed: September 8, 2011
    Date of Patent: June 5, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Nobuhiro Okada, Sei Hiraki, Kouji Takatani, Akihiro Yamanaka, Hidetoshi Suwa
  • Publication number: 20120121453
    Abstract: A thick steel plate and a UOE steel pipe having a high strength of at least X60 grade and improved resistance to HIC have a chemical composition consisting essentially of, in mass percent, C: 0.02-0.07%, Si: 0.05-0.50%, Mn: 1.1-1.6%, P: at most 0.015%, S: at most 0.002%, Nb: 0.005-0.060%, Ti: 0.005-0.030%, Al: 0.005-0.06%, Ca: 0.0005-0.0060%, N: 0.0015-0.007%, at least one of Cu, Ni, Cr, and Mo in a total amount of greater than 0.1% and less than 1.5%, and a remainder of Fe and impurities, wherein the degrees of segregation of Nb and Ti are both at most 2.0, and the ratio of (the degree of Nb segregation)/(the degree of Mn segregation) and the ratio of (the degree of Ti segregation)/(the degree of Mn segregation) are both at least 1.0 and at most 1.5.
    Type: Application
    Filed: September 9, 2011
    Publication date: May 17, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Nobuaki Takahashi, Akio Yamamoto, Izuru Minato
  • Publication number: 20120118441
    Abstract: A steel pipe with a wall thickness over 30 mm is subjected to heat treatment of quenching and tempering using a temperature range of at least not less than 750° C. during the heating stage, makes it possible to obtain a heavy-wall seamless steel pipe having excellent toughness by resulting grain refinement. Quenching is by performing water cooling after heating the steel pipe to a temperature in the range of not less than 900° C. to not more than 1000° C. by using, as a heating means, induction heating at a frequency of not more than 200 Hz. Tempering is performed at a temperature in the range of not less than 500° C. to not more than 750° C. Preferably, after the heating by induction heating, a soaking treatment is performed in the temperature range of not less than 900° C. to not more than 1000° C. for 10 minutes or less followed by water cooling.
    Type: Application
    Filed: January 20, 2012
    Publication date: May 17, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Kunio KONDO, Yuji Arai
  • Patent number: 8177925
    Abstract: In a high-tensile steel plate according to the invention, the carbon equivalent Pcm represented in Expression (1) is from 0.180% to 0.220%, the surface hardness is a Vicker's hardness of 285 or less, the ratio of a Martensite Austenite constituent in the surface layer is not more than 10%, the ratio of a mixed structure of ferrite and bainite inside beyond the surface layer is not less than 90%, the ratio of the bainite in the mixed structure is not less than 10%, the thickness of the lath of bainite is not more than 1 ?m, the length of the lath is not more than 20 ?m, and the segregation ratio as the ratio of the Mn concentration in the center segregation part relative to the Mn concentration at a part in a depth equal to ¼ of the thickness of the plate from the surface is not more than 1.3. Pcm=C+Si/30+(Mn+Cu+Cr)/20+Ni/60+Mo/15+V/10+5B . . . (1) where the element symbols in Expression (1) represent the % by mass of the respective elements.
    Type: Grant
    Filed: March 8, 2006
    Date of Patent: May 15, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Nobuaki Takahashi, Masahiko Hamada, Shuji Okaguchi, Akihiro Yamanaka, Ichirou Seta
  • Publication number: 20120112456
    Abstract: A thin and highly transparent coating having excellent air tightness, adhesion to a substrate, lubricating properties, galling resistance, and corrosion resistance is formed on the surface of a metal substrate and particularly on the surface of a threaded joint which is used for connection of oil country tubular goods. A photocurable composition comprising (A) a photocurable (meth)acrylate resin, (B) a (meth)acrylate monomer selected from a monofunctional (meth)acrylate monomer and a difunctional (meth)acrylate monomer, (C) a trifunctional or higher multifunctional (meth)acrylate monomer, (D) a photopolymerization initiator, (E) a benzotriazole anticorrosive agent, (F) an anticorrosive pigment selected from a phosphate anticorrosive pigment and calcium ion-exchanged silica, and (G) a phosphate ester is used to form a photocured coating.
    Type: Application
    Filed: November 14, 2011
    Publication date: May 10, 2012
    Applicants: SUMITOMO METAL INDUSTRIES, LTD., CHUGOKU MARINE PAINTS, LTD., VALLOUREC MANNESMANN OIL & GAS FRANCE
    Inventors: Tomomitsu NAGAREO, Yoshinori Kameda, Keishi Matsumoto, Takayuki Kamimura, Masaru Takahashi, Kunio Goto, Ryuichi Imai