Patents Assigned to Sumitomo Metal Industries
  • Publication number: 20120067677
    Abstract: A pneumatic disc brake device for a railway rolling stock which can produce two times the conventional braking force when the brake cylinder diameter is the same comprises first and second brake levers (1, 2), a pair of brake pads (4) which are mounted through brake heads (5) at one end of the brake levers so as to oppose to a brake disc, and a brake cylinder (6) disposed between the other ends of the first and second brake levers, wherein the brake cylinder (6) comprises a first cylinder part (6a) and a second cylinder part (6b) disposed in series.
    Type: Application
    Filed: November 9, 2011
    Publication date: March 22, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventor: Yoshi SATO
  • Publication number: 20120068458
    Abstract: A set for manufacturing a threaded connection, including first and second tubular components with an axis of revolution, one of their ends including a threaded zone formed on the external or internal peripheral surface of the component depending on whether the threaded end is of male or female type, the ends finishing in a terminal surface.
    Type: Application
    Filed: May 7, 2010
    Publication date: March 22, 2012
    Applicants: SUMITOMO METAL INDUSTRIES, LTD., VALLOUREC MANNESMANN OIL & GAS FRANCE
    Inventors: Scott Granger, Olivier Caron, Eric Verger
  • Publication number: 20120067127
    Abstract: The present invention provides a method which allows simply, easily and accurately evaluating the fastening state of shoulder parts of a threaded joint for use as a joint of pipes or tubes, such as OCTG, during fastening or after fastening. The fastening state evaluation method for a threaded joint 100 of pipes or tubes according to the present invention is characterized in that it transmits ultrasonic surface waves from the internal surface of either one of the pin 1 and the box 2 toward the internal surface of the other one of the pin 1 and the box 2 through the shoulder parts 13, 23 of the pin 1 and the box 2, and on the basis of the transmitted wave intensity or the reflected wave intensity thereof, determines whether or not the fastening state of the threaded joint 100 is satisfactory.
    Type: Application
    Filed: September 22, 2011
    Publication date: March 22, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Ikuji HOSHINO, Masaki YAMANO, Makoto SAKAMOTO, Keiichi NAKAMURA, Jun MASUBUCHI, Kenta SAKAI
  • Patent number: 8136871
    Abstract: A strength member for an automobile body such as a side member or a pillar which has a bent portion which is bent two-dimensionally or three-dimensionally and which has an ultrahigh strength with a tensile strength exceeding 1100 MPa is provided. The strength member for an automobile body has a tubular body which has a closed cross section which does not have an outwardly-extending flange and which has a bent portion which is bent two-dimensionally or three-dimensionally, a portion to be cut or punched, and a portion to be welded.
    Type: Grant
    Filed: October 2, 2009
    Date of Patent: March 20, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Michitaka Yoshida, Nobusato Kojima, Atsushi Tomizawa, Naoaki Shimada
  • Patent number: 8137613
    Abstract: An austenitic stainless steel welded joint, whose base metal and weld metal each comprises, by mass percent, C: not more than 0.3%, Si: not more than 2%, Mn: 0.01 to 3.0%, P: more than 0.04% to not more than 0.3%, S: not more than 0.03%, Cr: 12 to 30%, Ni: 6 to 55%, rare earth metal(s): more than 0.2% to not more than 0.6%, sol. Al: 0.001 to 3% and N: not more than 0.3%, with the balance being Fe and impurities, and satisfies the formula of (Cr+1.5×Si+2×P)/(Ni+0.31×Mn+22×C+14.2×N+5×P)<1.388, in spite of having a high P content and showing the fully austenitic solidification, has excellent resistance to the weld solidification cracking. Therefore, the said austenitic stainless steel welded joint can be widely used in such fields where a welding fabrication is required. Each element symbol in the above formula represents the content by mass percent of the element concerned.
    Type: Grant
    Filed: July 14, 2009
    Date of Patent: March 20, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Takahiro Osuki, Kazuhiro Ogawa, Hirokazu Okada, Masaaki Igarashi
  • Patent number: 8133431
    Abstract: An austenitic stainless steel, which comprises by mass %, C<0.04%, Si?1.5%, Mn?2%, Cr: 15 to 25%, Ni: 6 to 30%, N: 0.02 to 0.35%, sol. Al?0.03% and further contains one or more elements selected from Nb?0.5%, Ti?0.4%, V?0.4%, Ta?0.2%, Hf?0.2% and Zr?0.2%, with the balance being Fe and impurities, and among the impurities P?0.04%, S?0.03%, Sn?0.1%, As?0.01%, Zn?0.01%, Pb?0.01% and Sb?0.01%, and satisfy the conditions F1=S+{(P+Sn)/2}+{(As+Zn+Pb+Sb)/5}?0.0075 and 0.05?F2=Nb+Ta+Zr+Hf+2Ti+(V/10)?1.7?9×F1 has not only excellent liquation cracking resistance in the HAZ on the occasion of welding and excellent embrittling cracking resistance in the HAZ during a long period of use at high temperatures but also excellent polythionic acid SCC resistance and high temperature strength.
    Type: Grant
    Filed: August 28, 2009
    Date of Patent: March 13, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Takahiro Osuki, Kazuhiro Ogawa, Hiroyuki Hirata, Yoshitaka Nishiyama
  • Publication number: 20120047981
    Abstract: Provided is a method for producing a seamless tube, in which after a starting material to be extruded has been heated to a heating temperature T [° C.] satisfying the relationship of Formula (1) or Formula (2) depending on the outside diameter d0 [mm] thereof, the starting material is hot extruded by providing a solid lubricating glass between the starting material to be extruded and a die, whereby a transverse flaw on the outer surface in the top portion of tube can be prevented when hot extrusion is performed by using a starting material for extrusion having low deformability at high temperatures. When d0<200, T?1250+1.1487×A?7.838×ln(t0/t)?10.135×ln(d0/d) . . . (1); when d0?200, T?1219+1.1487×A?7.838×ln(t0/t)?10.135×ln(d0/d) . . . (2), where A=L/Vav×1000 [insect.
    Type: Application
    Filed: August 9, 2011
    Publication date: March 1, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Kouichi HARADA, Tomio YAMAKAWA
  • Publication number: 20120049514
    Abstract: A set for producing a threaded connection and a threaded connection. The set includes first and a second tubular components with an axis of revolution, one of their ends including a threaded zone formed on the external or internal peripheral surface of the component depending on whether the threaded end is of male or female type, the ends finishing in a terminal surface orientated radially with respect to the axis of revolution of the tubular components. The threaded zones include threads including, viewed in longitudinal section passing through the axis of revolution of the tubular components, a thread crest, a thread root, a load flank, and a stabbing flank, the width of the thread crests of each tubular component reducing in the direction of the terminal surface of the tubular component under consideration, while the width of the thread roots increases. The lead of the male stabbing flanks and/or load flanks is different from the lead of the female stabbing flanks and/or load flanks.
    Type: Application
    Filed: May 3, 2010
    Publication date: March 1, 2012
    Applicants: SUMITOMO METAL INDUSTRIES, LTD., VALLOUREC MANNESMANN OIL & GAS FRANCE
    Inventors: Scott Granger, Olivier Caron, Eric Verger
  • Patent number: 8122749
    Abstract: A mandrel mill is provided which can perform elongation rolling with a markedly increased working ratio and dimensional accuracy on a material which is inherently difficult to roll such as a hollow shell made of stainless steel or a thin-walled material. A mandrel mill for manufacturing a mother tube by performing elongation rolling of a hollow shell comprises a plurality of roll stands, having at least one 4-roll stand for wall thickness reduction of a hollow shell and at least one 2-roll stand including the final stand downstream of the 4-roll stand.
    Type: Grant
    Filed: April 14, 2009
    Date of Patent: February 28, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventor: Akihito Yamane
  • Publication number: 20120042992
    Abstract: A method for suppressing shock and storage cracking when manufacturing seamless steel pipes comprises hot piercing and hot rolling a billet consisting of, by mass percent controlled amounts of C, Si, Mn, Cr, Mo, Ti, and Al, with the balance being Fe and impurities of Ni, P, S, N, and O also in controlled amounts. Further heat treatment is performed, wherein a hot rolled steel pipe is direct quenched from a temperature of not lower than the Ar3 transformation point and the pipe is then subjected to heat treatment at a temperature of not lower than 450° C. and not higher than the Ac1 transformation point in heat treatment equipment for performing direct quenching. The steel pipe subjected to the heat treatment is reheated, quenched from a temperature of not lower than the Ac3 transformation point, and tempered at a temperature of not higher than the Ac1 transformation point.
    Type: Application
    Filed: September 20, 2011
    Publication date: February 23, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Keiichi KONDO, Toshiharu ABE, Kunio KONDO, Yuichi YANO, Yuji ARAI
  • Publication number: 20120036911
    Abstract: A method for producing an ultrathin-wall seamless metal tube, which employs a cold pilger mill of mechatronics drive type including a mechanism to give a feed and a turn angle to a tube material, utilizes a roll having a tapered groove whose diameter gradually increases or gradually decreases from an engaging entry side to a finishing exit side of a pair of rolls, and a tapered mandrel whose diameter similarly gradually increases from the engaging entry side to the finishing exit side to elongate the tube material by reducing a wall thickness while expanding a mid-wall diameter of the tube material. By giving amounts of a turn angle and/or a feed equivalent or nearly equivalent to the forward stroke to the tube material immediately before the start of a backward stroke, it is possible to achieve a further increase in the reduction-rate of rolling, a further reduction of wall thickness, and improvement of dimensional accuracy of the product.
    Type: Application
    Filed: September 27, 2011
    Publication date: February 16, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventor: Chihiro HAYASHI
  • Patent number: 8113055
    Abstract: There is provided a method capable of evaluating a fastening state of a threaded joint that is used as a joint of pipes or tubes such as OCTG with a high degree of accuracy even after being fastened and a method for fastening a threaded joint of pipes or tubes using the evaluating method. The present invention provides a method for evaluating a fastening state of a threaded joint of pipes or tubes including a pin having an external thread part, a metal seal part, and a shoulder part on an outer peripheral surface, and a box having an internal thread part, a metal seal part, and a shoulder part corresponding to each part of the pin on an inner peripheral surface and being fastened with the pin.
    Type: Grant
    Filed: September 6, 2007
    Date of Patent: February 14, 2012
    Assignees: Sumitomo Metal Industries, Ltd., Vallourec Mannesmann Oil & Gas France
    Inventors: Ikuji Hoshino, Masaki Yamano, Shigeo Nagasaku
  • Patent number: 8114355
    Abstract: A metal tube in the present invention is a metal tube for pyrolysis reaction with superior characteristics of both the heat exchange and the pyrolysis reaction, which is suitable for use in a process in which hydrocarbons are pyrolytically decomposed. The tube is a metal tube for pyrolysis reaction consisting of 3 or 4 spiral ribs 1 provided on an inner surface which are inclined at 20 to 35 degrees to an axial direction of the metal tube, and characterized in that h/Di of 0.1 to 0.2 and h/w of 0.25 to 1.0 when a height of the rib 1 is defined as “h”, a width of the rib 1 at its bottom part is defined as “w” and an inner diameter of the tube at the bottom part is defined as “Di” in cross section of the spiral rib 1.
    Type: Grant
    Filed: December 30, 2008
    Date of Patent: February 14, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Junichi Higuchi, Kenji Hamaogi
  • Publication number: 20120031530
    Abstract: The chemical composition of a stainless steel in accordance with the present invention consists of C: not more than 0.05%, Si: not more than 0.5%, Mn: 0.01 to 0.5%, P: not more than 0.04%, S: not more than 0.01%, Cr: more than 16.0 and not more than 18.0%, Ni: more than 4.0 and not more than 5.6%, Mo: 1.6 to 4.0%, Cu: 1.5 to 3.0%, Al: 0.001 to 0.10%, and N: not more than 0.050%, the balance being Fe and impurities, and satisfies Formulas (1) and (2). Also, the micro-structure thereof contains a martensitic phase and a ferritic phase having a volume ratio of 10 to 40%, and the ferritic phase distribution ratio is higher than 85%. Cr+Cu+Ni+Mo?25.5??(1) ?8?30(C+N)+0.5Mn+Ni+Cu/2+8.2?1.
    Type: Application
    Filed: October 19, 2011
    Publication date: February 9, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Hideki TAKABE, Kunio KONDO, Hisashi AMAYA, Taro OHE, Yohei OTOME
  • Publication number: 20120032672
    Abstract: A carburization sensing method according to the present invention includes: a first procedure of attaching a magnetic material to a reference material which has equivalent electromagnetic properties to those of a test material and is not carburized, a second procedure of measuring magnetic strength of each magnetic material and to acquire an electromagnetic test output value for each magnetic material, a third procedure of calculating a correlation between the measured magnetic strength value and the electromagnetic test output value, a fourth procedure of measuring magnetic strengths on a plurality of carburized materials, a fifth procedure of calculating a correlation between a carburized depth and the measured magnetic strength value, a sixth procedure of determining a threshold value Th2 of the measured magnetic strength value corresponding to a threshold value Th1 of the carburized depth to be sensed, a seventh procedure of determining a threshold value Th3 of an electromagnetic test output value corresp
    Type: Application
    Filed: August 23, 2011
    Publication date: February 9, 2012
    Applicant: Sumitomo Metal Industries, Ltd.
    Inventors: Shigetoshi HYODO, Yoshikazu Takimoto, Kazufumi Miyoshi
  • Publication number: 20120034376
    Abstract: An apparatus which can thinly and uniformly apply a highly viscous lubricant on the threaded portion of a threaded joint for pipes comprises a steel pipe support unit which supports a steel pipe P having a pin while rotating the pipe, a lubricant circulation system in which a lubricant having its viscosity adjusted so as to be sprayable is circulated, a metering unit having a metering pump capable of metering the lubricant, a lubricant spraying unit having spray guns for spraying lubricant through nozzles toward the pin, a spray gun support unit which supports the spray guns so as to be movable in the axial and/or radial directions of the steel pipe P; and a controlling unit which controls the rotational speed of the steel pipe P by the steel pipe support unit and the speeds of movement of the spray guns by the spray gun support unit.
    Type: Application
    Filed: September 26, 2011
    Publication date: February 9, 2012
    Applicants: VALLOUREC MANNESMANN OIL & GAS FRANCE, SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Takumi NAKAMURA, Kenta SAKAI, Jun MASUBUCHI, Yusuke HIRAISHI
  • Publication number: 20120031534
    Abstract: A method for producing a high-strength Cr—Ni alloy seamless pipe comprising preparing an alloy billet with a chemical composition consisting, by mass %, of C: 0.05% or less, Si: 1.0% or less, Mn: less than 3.0%, P: 0.005% or less, S: 0.005% or less, Cu: 0.01 to 4.0%, Ni: 25% or more and less than 35%, Cr: 20 to 30%, Mo: 0.01% or more and less than 4.0%, N: 0.10 to 0.30%, Al: 0.03 to 0.30%, O (oxygen): 0.01% or less, REM (rare earth metal): 0.01 to 0.20%, and the balance being Fe and impurities, and satisfying the formula N×P/REM?0.10, wherein P, N and REM represent the contents (mass %) of P, N and REM, respectively. The pipe is hot worked using cross roll piercing, solution heat treated, and cold worked. The pipe is excellent in hot workability, stress corrosion cracking and does not laminate during cross piercing.
    Type: Application
    Filed: September 26, 2011
    Publication date: February 9, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Yohei OTOME, Masaaki Igarashi, Hirokazu Okada, Kunio Kondo, Masayuki Sagara, Kazuhiro Shimoda
  • Publication number: 20120025522
    Abstract: The invention concerns a tubular component for a threaded connection, having at one of its ends (1; 2) a threaded zone (3; 4) formed on its external or internal peripheral surface depending on whether the threaded end is of the male or female type, said end (1; 2) finishing in a terminal surface (7; 8), said threaded zone (3; 4) having, over at least a portion, threads (32; 42) comprising, when viewed in longitudinal section passing through the axis of the tubular component, a thread crest (35), a thread root (36), a load flank (30, 40), a stabbing flank (32, 42), the width of the thread crests (35) reducing in the direction of the terminal surface (7, 8) while the width of the thread roots (36) increases, characterized in that the profile of the load flanks (30; 40) and/or the stabbing flanks (32; 42), viewed in longitudinal section passing through the axis (10) of the tubular component, has as a central portion a continuous curve (34) provided with a point of inflection (I), said profile being convex at the
    Type: Application
    Filed: April 9, 2010
    Publication date: February 2, 2012
    Applicants: SUMITOMO METAL INDUSTRIES, LTD., VALLOUREC MANNESMANN OIL & GAS FRANCE
    Inventors: Scott Granger, Olivier Caron, Eric Verger
  • Publication number: 20120025518
    Abstract: A solid lubricating coating formed on a contact surface of a threaded joint for pipes has a matrix of a lubricating oil-containing polymer. The lubricating oil-containing polymer has either a uniform composition or a gradient composition in which the concentration of lubricating oil decreases towards the contact surface and in which there is substantially no lubricating oil in the vicinity of the contact surface.
    Type: Application
    Filed: September 26, 2011
    Publication date: February 2, 2012
    Applicants: VALLOUREC MANNESMANN OIL & GAS FRANCE, SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Takao Kuranishi, Kunio Goto, Keishi Matsumoto
  • Patent number: 8104316
    Abstract: A piercing mill includes a plurality of inclined rolls, a plug, a pusher, and an undriven guide roll. The pusher pushes a round billet from the rear end at least until the round billet advances for a prescribed distance after contacting the inclined rolls. The guide roll is between the inclined rolls and the pusher and includes a roll shaft and a roll surface, with the roll shaft arranged obliquely with respect to a pass line PL. The sectional shape of the roll surface is a concave arch shape. The round billet is rotated by the guide roll and the friction force generated when the round billet contacts the inclined rolls is reduced. Consequently, the wear of the inclined rolls can be restrained if the round billet is pierced and rolled while it is pushed in between the inclined rolls using the pusher.
    Type: Grant
    Filed: September 29, 2009
    Date of Patent: January 31, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Naoya Hirase, Tomio Yamakawa, Kazuhiro Shimoda