Patents Assigned to Sunstar Giken Kabushiki Kaisha
  • Patent number: 7258216
    Abstract: A power-assisted bicycle is provided with a one-way clutch that can also be used as a torque detection apparatus. The one-way clutch has a tooth part (112) mounted on a driven means and a piece part (100) mounted slidably yet non-rotatably on a drive shaft (4). The tooth part has a first engagement face (121) formed with a plurality of teeth (114) and the piece part has a second engagement face (110) formed with a plurality of pieces (102). The first engagement face and the second engagement face are disposed facing each other generally perpendicularly to the axial direction. A disc spring (124) is disposed on the rear face of the piece part. As the piece part rotates in the direction of running forward, the piece is engaged with a sharply sloping face of the tooth to engage with the tooth and the angle of the piece with respect to the second engagement face increases, whereby the piece slides so as to increase the distance from the tooth part in resistance to the disc spring.
    Type: Grant
    Filed: April 5, 2005
    Date of Patent: August 21, 2007
    Assignees: Sunstar Giken Kabushiki Kaisha, Sunstar Suisse SA
    Inventors: Akihito Yoshiie, Kyosuke Kokatsu
  • Patent number: 7211162
    Abstract: A hollow bead of high quality is applied and molded into a shape corresponding to and following a shape of an applying position onto which the bead is to be applied. A bead-molding apparatus includes a discharging device of a double nozzle structure comprised of an inner nozzle and an outer nozzle, a highly viscous material feed unit for feeding a highly viscous material that is fluid in a form of a stream in a high speed flow region and can retain a shape into which it is applied and molded in a low speed flow region, a manipulator disposed so as to transfer the discharging device mounted thereon to a desired position, and a controller for controlling overall operations of the apparatus. The discharging device is controlled so as to move along the applying position of a member while feeding gases thereto from the inner nozzle and discharging the highly viscous material thereto from the outer nozzle.
    Type: Grant
    Filed: April 7, 2004
    Date of Patent: May 1, 2007
    Assignees: Sunstar Giken Kabushiki Kaisha, Sunstar Suisse SA
    Inventors: Shinji Okuda, Masaharu Takada, Hitoshi Fujii
  • Patent number: 7148308
    Abstract: The present invention provides an one-part moisture-curable urethane composition which exhibits excellent adhesion particularly to a coated steel plate difficult to bond with no-primer and is useful in the bonding of automobile window glass. The urethane composition of the present invention comprises an isocyanate-terminated urethane prepolymer as the main component, and additional components comprising (A) a compound having solubility parameter value of 6.0 to 9.0 and/or (B) a compound having in the molecule at least one structure represented by the following formula: (wherein n is 0 to 3).
    Type: Grant
    Filed: October 1, 2002
    Date of Patent: December 12, 2006
    Assignee: Sunstar Giken Kabushiki Kaisha
    Inventors: Atsushi Inoue, Yoshinori Mayama, Yoshihiro Nakata
  • Publication number: 20060103042
    Abstract: It is an object of the present invention to provide a foam molding method for foaming and molding a foamable material, which is free from problems, such as deformation of or continuation between closed cells. To achieve this object, there is provided a foam molding method for foaming a foamable material, comprising the steps of providing a mold having a cavity, placing the cavity of the mold under a pressurized condition, foaming the foamable material in the cavity of the mold under the pressurized condition, thus appropriately controlling foaming of the foamable material, and releasing the pressurized condition of the cavity of the mold.
    Type: Application
    Filed: November 11, 2003
    Publication date: May 18, 2006
    Applicants: SUNSTAR GIKEN KABUSHIKI KAISHA, SUNSTAR SUISSE SA
    Inventors: Satoshi Tanaka, Masaharu Takada, Hisashi Joyashiki
  • Publication number: 20050246152
    Abstract: To realize a unit sales system of an electromotive power assisted bicycle that provides a broad range of flexibility in conformity with requirements of a user, a server computer 1-1 for distributing an electromotive power assisted bicycle according to the present invention comprises a control section 1-2 for providing a general control and management of the computer, a hard disk 1-3 for storing a set of a variety of information for providing the electromotive power assisted bicycle, and a modem 1-4 enabling the connection to a variety of different terminals via a communication network. The hard disk 1-3 stores bicycle information, electromotive power assisting information, user information, physical strength/health information, a variety of different control programs to be downloaded, information about a supplier to which an order is issued, and information about an assembly station and so on.
    Type: Application
    Filed: July 3, 2003
    Publication date: November 3, 2005
    Applicants: Sunstar Giken Kabushiki Kaisha, Sunstar Suissee SA
    Inventors: Kyosuki Kokatsu, Akihito Yoshie, Fumihito Nigara, Takehiko Ito, Satoshi Maruyama
  • Patent number: 6851497
    Abstract: A power-assisted bicycle includes a torque detection mechanism system that is simple in structure, saves space, and is lightweight. A one-way clutch (72) for transmitting only rotation of the drive shaft (4) to the sprocket (70) in the direction in which the bicycle proceeds is disposed inside a hollow cylindrical portion (82) of the sprocket (70). On the sprocket face opposite thereto, a bearing (74) is engaged with an outer periphery of the cylindrical portion (82), and an elastic disc spring (76) holds the sprocket (70) with the aid of the bearing. The disc spring (76) is fixed to the bicycle body and a strain gauge (80) for detecting a stress deformation of the disc spring (76) is mounted on the surface thereof.
    Type: Grant
    Filed: June 5, 2000
    Date of Patent: February 8, 2005
    Assignees: Sunstar Giken Kabushiki Kaisha, Sunstar Suisse SA
    Inventors: Akihito Yoshiie, Kyosuke Kokatsu
  • Patent number: 6809147
    Abstract: The present invention provides a thermosetting composition which is excellent especially in storage stability and solid physical properties and can be used as automotive body sealers or undercoats. The thermosetting composition according to the present invention comprises an acrylic plastisol consisting of a plasticizer having acrylic resin particles having a gradient-type structure in which the monomer unit proportion changes from the core to the shell multistep-wise or continuously and a filler dispersed therein and therewith formulated, as a thermosetting material, a blocked urethane prepolymer or blocked polyisocyanate compound and a latent curing agent therefor.
    Type: Grant
    Filed: October 31, 2002
    Date of Patent: October 26, 2004
    Assignees: Sunstar Giken Kabushiki Kaisha, Sunstar Suisse SA
    Inventors: Hitoshi Ohno, Kenta Nakayama, Takashi Minamihori
  • Patent number: 6770357
    Abstract: A precoated skin material for an automobile interior part comprising (a) a skin material for an automobile interior part and (b) a one-pack type thermally crosslinkable polymer composition comprising (i) a thermoplastic olefinic polymer having a carboxylic acid group or an acid anhydride group, (ii) a latent curing agent, (iii) a carbonyl compound as a solvent and (iv) a tackifier, which composition is coated on the back surface of the skin material, wherein the latent curing agent is a solid polyamine having a melting point of 80 to 200° C. which form hydrolyzable reaction products by a condensation reaction with the carbonyl compound used as the solvent, or a hydrolyzable reaction product of a diamine with a carbonyl compound.
    Type: Grant
    Filed: November 26, 2002
    Date of Patent: August 3, 2004
    Assignees: Sunstar Giken Kabushiki Kaisha, Unisunstar B.V.
    Inventors: Hirokazu Okamoto, Masahito Mori
  • Publication number: 20040143055
    Abstract: The present invention provides a moisture curing one-pack urethane adhesive composition which has a good adhesive property to a painted steel. The moisture-curing one-pack urethane adhesive composition according to the present invention contains an isocyanate group-terminated urethane prepolymer as a main component, and also contains (1) a silane coupling agent and/or a polyisocyanate derivative of a silane coupling agent, as an adhesive promoter, and (2) (a) 2,2′-dimorpholinodiethyl ether and/or di(2,6-dimethylmorpholinoethyl)ether, and (b) at least one tin-based catalyst selected from the group consisting of dibutyltindiacetylacetonate, dibutyltindilaurate, dibutyltin diacetate, dibutyltin dimaleate, dioctyltin dilaurate and tin octanoate, as curing catalysts. The moisture-curing one-pack urethane adhesive composition according to the present invention is particularly suitable for bonding automotive window glasses to automotive bodies.
    Type: Application
    Filed: October 1, 2003
    Publication date: July 22, 2004
    Applicants: Sunstar Giken Kabushiki Kaisha, a corporation of Japan, UNI-SUNSTAR B.V. a corporation of Netherlands
    Inventors: Yoshihiro Nakata, Shinji Ochi
  • Publication number: 20040112631
    Abstract: An underfilling material for a semiconductor package holding semiconductor elements on a carrier substrate mounted on a circuit board, containing a one-pack type thermosetting urethane composition which preferably comprises a urethane prepolymer having a terminal isocyanate group, which is obtained by reacting a polyol with an excessive amount of a polyisocyanate, and a fine powder-coated curing agent comprising a curing agent which is in a solid state at room temperature and surface active sites of which are covered with a fine powder. This composition can achieve both the low temperature curing properties and the storage stability.
    Type: Application
    Filed: November 26, 2003
    Publication date: June 17, 2004
    Applicants: Sunstar Giken Kabushiki Kaisha, Uni-Sunstar B.V.
    Inventors: Johshi Gotoh, Tatsuya Okuno
  • Patent number: 6737157
    Abstract: The present invention provides a coating type reinforcement composition of sheet metal which can be applied under warming for ensuring satisfactory levels of tensile rigidity and resistance to dent of a thin sheet metal mainly due to weight reduction of an automobile body, or for collision safety, and which improve a bending strength and a rigidity of the sheet metal without causing a distortion to the sheet metal. The coating type reinforcement composition of sheet metal according to the present invention comprises a liquid epoxy resin, a latent curing agent and an inorganic filler having an aspect ratio (L/D) of 5 or higher, an amount of the inorganic filler contained being 20 to 50% by weight and the composition being a viscous preparation with a high viscosity.
    Type: Grant
    Filed: September 27, 2002
    Date of Patent: May 18, 2004
    Assignee: Sunstar Giken Kabushiki Kaisha
    Inventors: Masaki Ukai, Yutaka Sugiura, Mutsuhisa Miyamoto
  • Patent number: 6660943
    Abstract: An underfilling material for a semiconductor package holding semiconductor elements on a carrier substrate mounted on a circuit board, containing a one-pack type thermosetting urethane composition which preferably comprises a urethane prepolymer having a terminal isocyanate group, which is obtained by reacting a polyol with an excessive amount of a polyisocyanate, and a fine powder-coated curing agent comprising a curing agent which is in a solid state at room temperature and surface active sites of which are covered with a fine powder. This composition can achieve both the low temperature curing properties and the storage stability.
    Type: Grant
    Filed: March 11, 2002
    Date of Patent: December 9, 2003
    Assignees: Sunstar Giken Kabushiki Kaisha, UNI-Sunstar B.V.
    Inventors: Johshi Gotoh, Tatsuya Okuno
  • Patent number: 6657035
    Abstract: The present invention provides a moisture-curing one-pack urethane adhesive composition which has a good adhesive property to a painted steel. The moisture-curing one-pack urethane adhesive composition according to the present invention contains an isocyanate group-terminated urethane prepolymer as a main component, and also contains (1) a silane coupling agent as an adhesive promoter, and (2) (a) 2,2′-dimorpholinodiethyl ether and/or di(2,6-dimethylmorpholinoethyl)ether, and (b)dibutyltin diacetylacetonate, as curing catalysts. The moisture-curing one-pack urethane adhesive composition according to the present invention is particularly suitable for bonding automotive window glasses to automotive bodies.
    Type: Grant
    Filed: July 16, 2002
    Date of Patent: December 2, 2003
    Assignees: Sunstar Giken Kabushiki Kaisha, Uni-Sunstar B.V.
    Inventors: Yoshihiro Nakata, Shinji Ochi
  • Patent number: 6599210
    Abstract: A sprocket has a mounting part for mounting on a wheel and a corrugated section provided with teeth for engagement with a chain such that the sprocket has a reduces volume and weight and allows for appropriate engagement with the chain by having the position of the sprocket agree with the position of the chain. The mounting part has a first raised section raised toward a one plate surface side and a second raised section raised toward another plate surface side with respect to a longitudinally central plane extending through a center of the sprocket so as to divide the total volume and weight of the sprocket into substantially equal sections. A flat top part of the first raised section having a mounting hole is on a level with a bottommost end surface of the sprocket.
    Type: Grant
    Filed: August 16, 2001
    Date of Patent: July 29, 2003
    Assignees: Sunstar Giken Kabushiki Kaisha, Uni-Sunstar B.V.
    Inventors: Norihiko Takamori, Jichu Oh
  • Patent number: 6538040
    Abstract: A piston pump has a piston and cylinder, the piston being adapted to reciprocally move within the cylinder to effect a suction stroke and discharge stroke. A gas is supplied into the cylinder during and/or after the suction stroke of the piston pump, and a high-viscosity material is supplied into the cylinder after the suction stroke. A discharge stroke of the piston pump is effected after completion of supply of the high-viscosity material in the cylinder to thereby discharge the gas and high-viscosity material into a pipe. A first step introduces a high-viscosity material into a gas, a second step pressurizes, by a pump, a combination of the high-viscosity material and the gas transferred from the first step, a third step passes the combination in a pressurized state through a dispersing pipe to disperse the gas into the high-viscosity material to produce a mixture, and a fourth step discharges the mixture to effect foaming.
    Type: Grant
    Filed: November 4, 1999
    Date of Patent: March 25, 2003
    Assignees: Sunstar Giken Kabushiki Kaisha, Uni-Sunstar B.V.
    Inventors: Shinji Okuda, Masaharu Takada, Yasuyuki Yoshimoto
  • Patent number: 6348123
    Abstract: A polyolefin material can be adhered to other material with good adhesion durability by 1) applying a first primer which contains i) a resin comprising a backbone of hydrocarbon chains and/or polybutadiene chains, and ii) a polyisocyanate compound or an alkoxysilane compound, to the surface of a polyolefin material, 2) applying a second primer which contains a polyisocyanate compound or an alkoxysilane compounds, onto the layer of the first primer, and 3) adhering the surface of the polyolefin material to which the first and second primers are applied to other material using a moisture-curing polyurethane adhesive.
    Type: Grant
    Filed: August 20, 1999
    Date of Patent: February 19, 2002
    Assignee: Sunstar Giken Kabushiki Kaisha
    Inventors: Yoshihiro Nakata, Shinji Ochi
  • Patent number: 6337355
    Abstract: An apparatus is disclosed for injecting an expandable or foaming material in a closed sectional structure of a body. The apparatus is suitable for mass-producing vehicles, such as automobiles efficiently. This apparatus is provided with a manipulator (38) movable to a desired position, a injector (50) fixed to the manipulator, a device (56) for supplying the expandable or foaming material to the injector, and a controller (40) adapted to control the position of the manipulator (10) so that the injector is set in a position in which the foaming material can be supplied to the closed sectional structure of the vehicle body through an injection port of the same closed sectional structure, and also adapted to control the supply device so that the foaming material can be injected and filled in the closed sectional structure thereof by only such an amount that was set in accordance with the volume of the inside of the sectional structure.
    Type: Grant
    Filed: July 22, 1999
    Date of Patent: January 8, 2002
    Assignees: Sunstar Giken Kabushiki Kaisha, Uni-Sunstar B.V.
    Inventors: Kiichi Yamashita, Tatsuya Wakamori, Masahito Mori, Mutsuhisa Miyamoto
  • Patent number: 6228305
    Abstract: A method for the production of a sunroof includes a step for applying adhesive into an edge section and a molding groove along the edge section of glass disposed accurately on a lower mold. A foaming material is applied in the molding groove at a peripheral portion of the glass outside the applied adhesive. The adhesive and the foaming material applied on the glass are molded by connecting the lower mold to an upper mold with a frame, and then heated a step of heating in a state in which the molds are pressed in a vertical direction. The lower and upper molds are detached, and a sunroof is discharged as a finished product.
    Type: Grant
    Filed: May 4, 1999
    Date of Patent: May 8, 2001
    Assignees: Sunstar Giken Kabushiki Kaisha, Honda Giken Kogyo K.K.
    Inventors: Shinji Okuda, Makoto Shiokawa
  • Patent number: 6203462
    Abstract: A sprocket 1 includes a wavy region 2. The wavy region is formed at least at the outer periphery of the sprocket and extends in an undulating fashion along the circumference of the sprocket. The wavy region has a plurality of convex joint portions 3. A plurality of teeth 5 are formed at the outer end of the convex joint portions.
    Type: Grant
    Filed: June 7, 1999
    Date of Patent: March 20, 2001
    Assignees: Sunstar Giken Kabushiki Kaisha, Uni-Sunstar B.V.
    Inventor: Norihiko Takamori
  • Patent number: D435001
    Type: Grant
    Filed: January 20, 2000
    Date of Patent: December 12, 2000
    Assignee: Sunstar Giken Kabushiki Kaisha
    Inventors: Norihiko Takamori, Wan Zhi Zhong