Patents Assigned to Superpower, Inc.
  • Patent number: 7025826
    Abstract: Methods for biaxially-texturing a surface-region of an amorphous material are disclosed, comprising depositing an amorphous material onto a substrate, and supplying active oxygen near the substrate during ion beam bombardment of the amorphous material to create an amorphous material having a biaxially textured surface, wherein the ion beam bombardment occurs at a predetermined oblique incident angle. Methods for producing high-temperature coated superconductors are also disclosed, comprising depositing an amorphous buffer film onto a metal alloy substrate, bombarding a surface-region of the amorphous buffer film with an ion beam at an oblique incident angle while supplying active oxygen to the surface-region of the amorphous buffer film in order to create a biaxially textured surface-region thereon, and growing a superconducting film on the biaxially textured surface-region of the amorphous buffer film to create a high-temperature coated superconductor.
    Type: Grant
    Filed: August 19, 2003
    Date of Patent: April 11, 2006
    Assignee: Superpower, Inc.
    Inventors: Venkat Selvamanickam, Xuming Xiong
  • Patent number: 6998028
    Abstract: A method for producing a superconducting conductor is disclosed, including providing a substrate, depositing a buffer film having a biaxial texture to overlie the substrate by reactive sputtering, and depositing a superconducting layer to overlie the buffer film. Deposition of the buffer film is carried out by exposing the substrate along a deposition zone to a material plume generated by bombarding a target in the presence of a magnetic field, the deposition zone having a length of at least 1.0 m. The assist ions may be generated from a gridless ion source. The buffer film may have a biaxial texture having an out-of-plane crystallographic texture represented by a mosaic spread of not greater than 30°.
    Type: Grant
    Filed: September 24, 2004
    Date of Patent: February 14, 2006
    Assignee: Superpower, Inc.
    Inventor: Venkat Selvamanickam
  • Publication number: 20050208204
    Abstract: A method of coating a substrate for a high temperature superconductor material is disclosed, including loading a substrate into a first deposition chamber, routing the substrate in the first deposition chamber such that the substrate forms a helical winding in the first deposition chamber, and depositing a first buffer layer to overlie the substrate as the substrate translates along the helical winding. The buffer layer has a biaxial crystallographic texture.
    Type: Application
    Filed: May 18, 2005
    Publication date: September 22, 2005
    Applicant: SUPERPOWER, INC.
    Inventors: Venkat Selvamanickam, Srinivas Sathiraju
  • Patent number: 6908362
    Abstract: Disclosed is a reel-to-reel single-pass mechanical polishing system (100) suitable for polishing long lengths of metal substrate tape (124) used in the manufacture of high-temperature superconductor (HTS) coated tape, including multiple instantiations of a polishing station (114) in combination with a subsequent rinsing station (116) arranged along the axis of the metal substrate tape (124) that is translating between a payout spool (110a) and a take-up spool (110b). The metal substrate tape obtains a surface smoothness that is suitable for the subsequent deposition of a buffer layer.
    Type: Grant
    Filed: March 4, 2002
    Date of Patent: June 21, 2005
    Assignee: SuperPower, Inc
    Inventors: Venkat Selvamanickam, Michael T. Gardner, Raymond D. Judd, Martin Weloth, Yunfei Qiao
  • Patent number: 6906008
    Abstract: The present invention is a deposition system for the production of coated substrates that provides a first deposition process that subsequently feeds a second deposition process and where the two deposition processes are occurring concurrently. The consecutive deposition system includes two dynamically isolated deposition chambers. The substrate is helically wrapped about a cooling block within the first deposition chamber such that the tape is exposed to a deposition zone a number of times sufficient to correspond to the desired film thickness. A shielding element may be included in the second deposition chamber to limit the size of the second chamber deposition zone and thus the film thickness of the second coating layer.
    Type: Grant
    Filed: June 26, 2003
    Date of Patent: June 14, 2005
    Assignee: SuperPower, Inc.
    Inventors: Venkat Selvamanickam, Srinivas Sathiraju
  • Patent number: 6849580
    Abstract: A superconductor article includes a substrate and a first buffer film disposed on the substrate. The first buffer film has a uniaxial crystal texture characterized (i) texture in a first crystallographic direction that extends out-of-plane of the first buffer film with no significant texture in a second direction that extends in-plane of the first buffer film, or (ii) texture in a first crystallographic direction that extends in-plane of the first buffer film with no significant texture in a second direction that extends out-of-plane of the first buffer film. A second buffer film is disposed on the first buffer film, the second buffer film having a biaxial crystal texture. A superconductor layer can be disposed on the second buffer film. Ion-beam assisted deposition (IBAD) can be used to deposit the second buffer film.
    Type: Grant
    Filed: June 9, 2003
    Date of Patent: February 1, 2005
    Assignees: University of Florida, Superpower, Inc.
    Inventors: David P. Norton, Venkat Selvamanickam
  • Publication number: 20050018809
    Abstract: An x-ray diffraction measurement apparatus for measuring a sample, having an x-ray source and detector coupled together in a combination for coordinated rotation around the sample, such that x-ray diffraction data can be taken at multiple phi angles. The apparatus may provide a pole figure representation of crystal orientation of the sample, wherein the pole figure represents the crystal alignment, and a full width half maximum value is calculated from the pole figure for crystal alignment quantification. Data may be taken at discrete positions along a length of the sample, and the sample is in a fixed position during measuring; or data may be taken continuously along a length of the article, as the sample continuously moves along its length in a movement path between the source and detector. The sample may be in the form of a tape, linearly passing through a measurement zone.
    Type: Application
    Filed: July 16, 2004
    Publication date: January 27, 2005
    Applicants: X-RAY OPTICAL SYSTEMS, INC., SuperPower, Inc.
    Inventors: David Gibson, Walter Gibson, Huapeng Huang, Jodi Reeves
  • Publication number: 20040265649
    Abstract: A superconducting article is disclosed, including a substrate and a chemical vapor deposited thin film superconducting layer overlying the substrate, the superconducting layer having a critical current not less than about 100 A/cm width at 77K and self field. The superconducting article may be a tape, multiple tapes, or a power device, such as a power cable, power generator, or power transformer. Also disclosed are methods for manufacturing same and methods for using same.
    Type: Application
    Filed: June 30, 2003
    Publication date: December 30, 2004
    Applicant: SuperPower, Inc.
    Inventor: Venkat Selvamanickam
  • Publication number: 20040266628
    Abstract: A superconducting tape is disclosed, including a substrate, a buffer layer overlying the substrate, a superconductor layer overlying the buffer layer, and an electroplated stabilizer layer overlying the superconductor layer. Also disclosed are components incorporating superconducting tapes, methods for manufacturing same, and methods for using same.
    Type: Application
    Filed: June 27, 2003
    Publication date: December 30, 2004
    Applicant: SuperPower, Inc.
    Inventors: Hee-Gyoun Lee, Yi-Yuan Xie
  • Publication number: 20040248743
    Abstract: A superconductor article includes a substrate and a first buffer film disposed on the substrate. The first buffer film has a uniaxial crystal texture characterized (i) texture in a first crystallographic direction that extends out-of-plane of the first buffer film with no significant texture in a second direction that extends in-plane of the first buffer film, or (ii) texture in a first crystallographic direction that extends in-plane of the first buffer film with no significant texture in a second direction that extends out-of-plane of the first buffer film. A second buffer film is disposed on the first buffer film, the second buffer film having a biaxial crystal texture. A superconductor layer can be disposed on the second buffer film. Ion-beam assisted deposition (IBAD) can be used to deposit the second buffer film.
    Type: Application
    Filed: June 9, 2003
    Publication date: December 9, 2004
    Applicants: University of Florida, SuperPower, Inc.
    Inventors: David P. Norton, Venkat Selvamanickam
  • Patent number: 6809910
    Abstract: A method and apparatus for magnetically triggering a superconductor in a superconducting fault current limiter to transition from a superconducting state to a resistive state. The triggering is achieved by employing current-carrying trigger coil or foil on either or both the inner diameter and outer diameter of a superconductor. The current-carrying coil or foil generates a magnetic field with sufficient strength and the superconductor is disposed within essentially uniform magnetic field region. For superconductor in a tubular-configured form, an additional magnetic field can be generated by placing current-carrying wire or foil inside the tube and along the center axial line.
    Type: Grant
    Filed: June 26, 2003
    Date of Patent: October 26, 2004
    Assignee: SuperPower, Inc.
    Inventors: Xing Yuan, Drew Willard Hazelton, Michael Stephen Walker