Patents Assigned to Tanaka Chemical Corporation
  • Publication number: 20180159127
    Abstract: A positive electrode active material for a lithium secondary cell, having a layered structure and comprising at least nickel, cobalt and manganese, the positive electrode active material satisfying requirements (1), (2) and (3) below: (1) a composition represented by a composition formula: Li[Lix(Ni?Co?Mn?M?)1-x]O2, wherein 0?x?0.10, 0.30<??0.34, 0.30<??0.34, 0.32??<0.40, 0???0.10, ?<?, ?+?+?+?=1, M represents at least one metal selected from the group consisting of Fe, Cu, Ti, Mg, Al, W, Zn, Sn, Zr, Ga and V; (2) a secondary particle diameter of 2 ?m or more and 10 ?m or less; and (3) a maximum peak value in a pore diameter range of 90 nm to 150 nm in a pore diameter distribution determined by mercury porosimetry.
    Type: Application
    Filed: June 2, 2016
    Publication date: June 7, 2018
    Applicants: Sumitomo Chemical Company Limited, Tanaka Chemical Corporation
    Inventors: Hiroyuki KURITA, Jun-ichi KAGEURA, Yuichiro IMANARI, Yasutaka IIDA, Daisuke YAMASHITA, Takaaki MASUKAWA, Hiroyuki ITO
  • Publication number: 20180069236
    Abstract: There is provided a lithium-iron-manganese-based composite oxide capable of providing a lithium-ion secondary battery which has a high capacity retention rate in charge/discharge cycles and in which the generation of a gas caused by charge/discharge cycles is suppressed. A lithium-iron-manganese-based composite oxide having a layered rock-salt structure, wherein at least a part of the surface of a lithium-iron-manganese-based composite oxide represented by the following formula is coated with an oxide of at least one metal selected from the group consisting of La, Pr, Nd, Sm and Eu: LixM1(y-p)MnpM2(z-q)FeqO(2-?) wherein 1.05?x?1.32, 0.33?y?0.63, 0.06?z?0.50, 0<p?0.63, 0.06?q?0.50, 0???0.80, y?p, and z?q; M1 is at least one element selected from Ti and Zr; and M2 is at least one element selected from the group consisting of Co, Ni and Mn.
    Type: Application
    Filed: February 9, 2016
    Publication date: March 8, 2018
    Applicants: NEC Corporation, Tanaka Chemical Corporation
    Inventors: Ryota YUGE, Noriyuki TAMURA, Sadanori HATTORI, Mitsuharu TABUCHI, Kentaro KURATANI, Kyousuke DOUMAE, Hideka SHIBUYA
  • Publication number: 20170358798
    Abstract: A positive electrode active material for a lithium secondary battery, including secondary particles formed by aggregation of primary particles capable of being doped and undoped with lithium ions, said positive electrode active material having: an ?-NaFeO2 type crystal structure represented by formula: Li[Lix(NiaCobMncMd)1-x]O2 (I), wherein 0?x?0.1, 0.7<a<1, 0<b<0.2, 0?c<0.2, 0<d<0.1, a+b+c+d=1, and M is at least one metal element selected from the group consisting of Fe, Cr, Ti, Mg, Al, Zr, Ca, Sc, V, Cr, Cu, Zn, Ga, Ge, Sr, Y, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, In and Sn; and a crystallite size ?/crystallite size ? ratio (?/?) of 1.60 to 2.40, wherein the crystallite size ? is within a peak region of 2?=18.7±1° and the crystallite size ? is within a peak region of 2?=44.4±1°, each determined by a powder X-ray diffraction measurement using Cu-K? radiation.
    Type: Application
    Filed: December 22, 2015
    Publication date: December 14, 2017
    Applicants: SUMITOMO CHEMICAL COMPANY, LIMITED, TANAKA CHEMICAL CORPORATION
    Inventors: Jun-ichi KAGEURA, Hiroyuki KURITA, Yuichiro IMANARI
  • Publication number: 20170237069
    Abstract: A positive electrode active material, which has a crystallite size ?/crystallite size ? ratio (?/?) of 1 to 1.75 or less, wherein the crystallite size ? is within a peak region of 2?=18.7±1° and the crystallite size ? is within a peak region of 2?=44.6±1°, each determined by a powder X-ray diffraction measurement using Cu-K? ray, and has a composition represented by formula (I) below: Li[Lix(NiaCobMncMd)1-x]O2??(I) wherein 0?x?0.2, 0.3<a<0.7, 0<b<0.4, 0<c<0.4, 0?d<0.1, a+b+c+d=1, and M is at least one metal selected from the group consisting of Fe, Cr, Ti, Mg, Al and Zr.
    Type: Application
    Filed: October 13, 2015
    Publication date: August 17, 2017
    Applicants: SUMITOMO CHEMICAL COMPANY, LIMITED, TANAKA CHEMICAL CORPORATION
    Inventors: Kenji TAKAMORI, Hiroyuki KURITA, Yuichiro IMANARI, Daisuke YAMASHITA, Kimiyasu NAKAO, Kyousuke DOUMAE
  • Publication number: 20170187031
    Abstract: The object of the present invention is to provide a positive electrode active material usable for a lithium ion battery capable of high charge/discharge cycle performance and high discharge capacity. The positive electrode active material for a lithium secondary battery has a layered structure and comprises at least nickel, cobalt and manganese. Further, the positive electrode active material satisfies requirements (1) to (3) below: (1) a primary particle size of 0.1 ?m to 1 ?m, and a 50% cumulative particle size D50 of 1 ?m to 10 ?m, (2) a ratio (D90/D10) of volume-based 90% cumulative particle size D50 to volume-based 10% cumulative particle size D10 of 2 to 6, and (3) a lithium carbonate content in a residual alkali on particle surfaces of 0.1% by mass to 0.8% by mass as measured by neutralization titration.
    Type: Application
    Filed: May 27, 2015
    Publication date: June 29, 2017
    Applicants: SUMITOMO CHEMICAL COMPANY, LIMITED, TANAKA CHEMICAL CORPORATION
    Inventors: Hiroyuki KURITA, Kenji TAKAMORI, Yuichiro IMANARI, Takaaki MASUKAWA, Daisuke YAMASHITA, Kimiyasu NAKAO
  • Publication number: 20160380263
    Abstract: A positive electrode active material for a lithium secondary battery, comprising a lithium-containing composite metal oxide in the form of secondary particles formed by aggregation of primary particles capable of being doped and undoped with lithium ions, each of the secondary particles having on its surface a coating layer, the positive electrode active material satisfying the following requirements (1) to (3): (1) the metal oxide has an ?-NaFeO2 type crystal structure of following formula (A): Lia(NibCocM11-b-c)O2??(A) wherein 0.9?a?1.2, 0.9?b<1, 0<c?0.1, 0.9<b+c?1, and M1 represents at least one optional metal selected from Mg, Al, Ca, Sc, Ti, V, Cr, Mn, Fe, Cu, Zn, Ga, Ge, Sr, Y, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, In and Sn; (2) the coating layer comprises Li and M2, wherein M2 represents at least one optional metal selected from Al, Ti, Zr and W; and (3) the active material has an average secondary particle diameter of 2 to 20 ?m, a BET specific surface area of 0.1 to 2.
    Type: Application
    Filed: January 26, 2015
    Publication date: December 29, 2016
    Applicants: SUMITOMO CHEMICAL COMPANY, LIMITED, TANAKA CHEMICAL CORPORATION
    Inventors: Tetsuri NAKAYAMA, Kenji TAKAMORI, Kyousuke DOUMAE, Takashi KITAMOTO
  • Publication number: 20160218360
    Abstract: There is provided a lithium-iron-manganese-based composite oxide capable of providing a lithium-ion secondary battery which has a high capacity retention rate in charge/discharge cycles and in which the generation of a gas caused by charge/discharge cycles is reduced. A lithium-iron-manganese-based composite oxide having a layered rock-salt structure, wherein at least a part of the surface of a lithium-iron-manganese-based composite oxide represented by the following formula (1) is coated with an inorganic material: LixM1(y-p)MnpM2(z-p)FeqO(2-?) (1) (wherein 1.05?x?1.32, 0.33?y?0.63, 0.06?z?0.50, 0<p?0.63, 0.06?q?0.50, 0???0.80, y?p, and z?q; M1 is at least one element selected from Ti and Zr; and M2 is at least one element selected from the group consisting of Co, Ni and Mn).
    Type: Application
    Filed: August 19, 2014
    Publication date: July 28, 2016
    Applicants: NEC Corporation, Tanaka Chemical Corporation
    Inventors: Kentaro NAKAHARA, Ryota YUGE, Noriyuki TAMURA, Sadanori HATTORI, Kentaro KURATANI, Kyousuke DOUMAE, Hideka SHIBUYA, Mitsuharu TABUCHI
  • Patent number: 8419983
    Abstract: The present invention relates to a nickel oxide-stabilized zirconia composite in which nickel oxide is dispersed uniformly, a process for readily producing the composite oxide, and an anode for a solid oxide fuel cell having excellent output characteristics. More specifically, the present invention provides a nickel oxide-stabilized zirconia composite that is produced by sintering a mixture of nickel hydroxide and/or nickel carbonate and a hydroxide of stabilized zirconium.
    Type: Grant
    Filed: August 7, 2009
    Date of Patent: April 16, 2013
    Assignees: Tanaka Chemical Corporation, Daiichi Kigenso Kagaku Kogyo Co., Ltd.
    Inventors: Kyosuke Domae, Takeshi Usui, Tadashi Yasui, Satoshi Watanabe
  • Publication number: 20110133119
    Abstract: The present invention relates to a nickel oxide-stabilized zirconia composite in which nickel oxide is dispersed uniformly, a process for readily producing the composite oxide, and an anode for a solid oxide fuel cell having excellent output characteristics. More specifically, the present invention provides a nickel oxide-stabilized zirconia composite that is produced by sintering a mixture of nickel hydroxide and/or nickel carbonate and a hydroxide of stabilized zirconium.
    Type: Application
    Filed: August 7, 2009
    Publication date: June 9, 2011
    Applicants: TANAKA CHEMICAL CORPORATION, DAIICHI KIGENSO KAGAKU KOGYO CO., LTD.
    Inventors: Kyosuke Domae, Takeshi Usui, Tadashi Yasui, Satoshi Watanabe
  • Patent number: 7585435
    Abstract: The present invention provides high density cobalt-manganese coprecipitated nickel hydroxide, particularly having a tapping density of 1.5 g/cc or greater, and a process for its production characterized by continuous supply of an aqueous solution of a nickel salt which contains a cobalt salt and a manganese salt, of a complexing agent and of an alkali metal hydroxide, into a reactor either in an inert gas atmosphere or in the presence of a reducing agent, continuous crystal growth and continuous removal.
    Type: Grant
    Filed: October 5, 2005
    Date of Patent: September 8, 2009
    Assignee: Tanaka Chemical Corporation
    Inventors: Hiroyuki Ito, Takeshi Usui, Mamoru Shimakawa, Toyoshi Iida
  • Patent number: 7585432
    Abstract: The present invention provides high density cobalt-manganese coprecipitated nickel hydroxide, particularly having a tapping density of 1.5 g/cc or greater, and a process for its production characterized by continuous supply of an aqueous solution of a nickel salt which contains a cobalt salt and a manganese salt, of a complexing agent and of an alkali metal hydroxide, into a reactor either in an inert gas atmosphere or in the presence of a reducing agent, continuous crystal growth and continuous removal.
    Type: Grant
    Filed: November 10, 2004
    Date of Patent: September 8, 2009
    Assignee: Tanaka Chemical Corporation
    Inventors: Hiroyuki Ito, Takeshi Usui, Mamoru Shimakawa, Toyoshi Iida
  • Patent number: 7407521
    Abstract: A process for production of nickel oxyhydroxide by electrolytic oxidation of nickel hydroxide in the presence of an alkali metal halide. The nickel oxyhydroxide is produced by adding nickel hydroxide particles to an aqueous solution of an alkali metal halide and stirring the mixture to prepare a nickel hydroxide slurry, and then converting a portion of the nickel hydroxide to nickel oxyhydroxide by electrolytic oxidation in the presence of the alkali metal halide.
    Type: Grant
    Filed: January 30, 2003
    Date of Patent: August 5, 2008
    Assignees: Tanaka Chemical Corporation, Kanto Gakuin University Surface Engineering Research Institute
    Inventors: Mamoru Shimakawa, Takeshi Usui, Hideo Honma, Taiji Nishiwaki
  • Patent number: 7344803
    Abstract: An alkaline primary cell which is improved in reduction of self-discharge and cell capacity under storage at a high temperature, has a prolonged life and makes use of nickel oxyhydroxide is provided inexpensively. ?-Form nickel oxyhydroxide is contained in a positive electrode mixture as an active material, which contains cobalt and zinc as a substitutional element for solid solution, and has a total amount X+Y of molar ratios of cobalt atom X and zinc atom Y such that 2?X+Y?16, with a mixing ratio satisfying the relationship of Y?3/2×X+1/2 and Y?2/3×X ?1/3, and where a diffraction peak obtained as a result of measurement of X-ray powder diffraction of nickel oxyhydroxide appears only in the vicinity of 18.5° within a range of 2?=10°-30°.
    Type: Grant
    Filed: February 26, 2002
    Date of Patent: March 18, 2008
    Assignees: FDK Corporation, Tanaka Chemical Corporation
    Inventors: Shinichi Ueki, Yoshiro Harada, Mitsuhiro Nakamura, Hiroto Sagisaka, Takeshi Miyazaki
  • Publication number: 20050089756
    Abstract: The present invention provides high density cobalt-manganese coprecipitated nickel hydroxide, particularly having a tapping density of 1.5 g/cc or greater, and a process for its production characterized by continuous supply of an aqueous solution of a nickel salt which contains a cobalt salt and a manganese salt, of a complexing agent and of an alkali metal hydroxide, into a reactor either in an inert gas atmosphere or in the presence of a reducing agent, continuous crystal growth and continuous removal.
    Type: Application
    Filed: November 10, 2004
    Publication date: April 28, 2005
    Applicant: Tanaka Chemical Corporation
    Inventors: Hiroyuki Ito, Takeshi Usui, Mamoru Shimakawa, Toyoshi Iida
  • Publication number: 20030186125
    Abstract: A process for production of nickel oxyhydroxide by electrolytic oxidation of nickel hydroxide in the presence of an alkali metal halide. The nickel oxyhydroxide is produced by adding nickel hydroxide particles to an aqueous solution of an alkali metal halide and stirring the mixture to prepare a nickel hydroxide slurry, and then converting a portion of the nickel hydroxide to nickel oxyhydroxide by electrolytic oxidation in the presence of the alkali metal halide.
    Type: Application
    Filed: January 30, 2003
    Publication date: October 2, 2003
    Applicants: Tanaka Chemical Corporation, Kanto Gakuin University Surface Engineering Research Institute
    Inventors: Mamoru Shimakawa, Takeshi Usui, Hideo Honma, Taiji Nishiwaki
  • Patent number: 6551744
    Abstract: The present invention discloses a non-aqueous electrolyte secondary battery comprising: a negative electrode containing metallic lithium or a substance at least capable of absorbing/desorbing lithium ion; a separator; a positive electrode; and an electrolyte, wherein the active material for the positive electrode comprises an oxide containing nickel element and manganese element in substantially the same atomic ratios. The non-aqueous electrolyte secondary battery thus fabricated is low cost in construction and has a high capacity.
    Type: Grant
    Filed: November 28, 2000
    Date of Patent: April 22, 2003
    Assignees: Matsushita Electric Industrial Co., Ltd., Osaka City Government, Tanaka Chemical Corporation
    Inventors: Tsutomu Ohzuku, Hiroshi Yoshizawa, Masatoshi Nagayama
  • Publication number: 20020053663
    Abstract: The present invention provides high density cobalt-manganese coprecipitated nickel hydroxide, particularly having a tapping density of 1.5 g/cc or greater, and a process for its production characterized by continuous supply of an aqueous solution of a nickel salt which contains a cobalt salt and a manganese salt, of a complexing agent and of an alkali metal hydroxide, into a reactor either in an inert gas atmosphere or in the presence of a reducing agent, continuous crystal growth and continuous removal.
    Type: Application
    Filed: November 2, 2001
    Publication date: May 9, 2002
    Applicant: Tanaka Chemical Corporation
    Inventors: Hiroyuki Ito, Takeshi Usui, Mamoru Shimakawa, Toyoshi Iida
  • Patent number: 6040007
    Abstract: High-density nickel powders are produced by forming an .alpha.- or .beta.-cobalt hydroxide layer on the surfaces of and within pores of nickel hydroxide particles. The coated nickel hydroxide particles feature enhanced utilization as the positive electrode active material in alkali batteries and enable the capacity of the positive electrode to be increased.
    Type: Grant
    Filed: May 19, 1997
    Date of Patent: March 21, 2000
    Assignee: Tanaka Chemical Corporation
    Inventors: Imaizumi Junichi, Kawasaki Yuri, Makino Tetsushi, Iida Toyoshi
  • Patent number: 6015637
    Abstract: A process of preparing lithium nickel oxide as a positive electrode active material comprising: dissolving a water-soluble lithium compound and a water-soluble nickel compound in water to prepare a homogeneous aqueous solution; co-precipitating, from the aqueous solution, a lithium salt and a nickel salt which are slightly soluble in water; isolating the resulting co-precipitate and calcining the co-precipitate to obtain lithium nickel oxide.
    Type: Grant
    Filed: September 30, 1997
    Date of Patent: January 18, 2000
    Assignees: Sharp Kabushiki Kaisha, Tanaka Chemical Corporation
    Inventors: Takehito Mitate, Naoto Torata, Kazuaki Minato, Toyoshi Iida, Tetsushi Makino, Shigeyuki Hamano, Naoyoshi Kameda
  • Patent number: 5985488
    Abstract: A process for preparing lithium nickeloxide (LiNiO.sub.2) for use as a positive electrode active material for a nonaqueous secondary battery, which comprises the steps of: (a) using as the raw materials a lithium compound and a nickel compound at least one of which has a melting point not higher than 300.degree. C.; i) in case where both of the lithium compound and the nickel compound have a melting point not higher than 300.degree. C., mixing the above two compounds after their melting, or mixing the above compounds, melting the mixture and mixing the melted mixture; ii) in case where either one of the lithium compound and the nickel compound has a melting point higher than 300.degree. C., mixing said one having a melting point higher than 300.degree. C. with the remaining one before or after its melting; (b)calcining the resulting mixture at a temperature of 700.degree. C. to 950.degree. C. in air or in an atmosphere containing oxygen in a higher concentration than an atmospheric oxygen concentration.
    Type: Grant
    Filed: March 25, 1997
    Date of Patent: November 16, 1999
    Assignees: Sharp Kabushiki Kaisha, Tanaka Chemical Corporation
    Inventors: Takehito Mitate, Naoto Torata, Tetsuya Yoneda, Kazuaki Minato, Toyoshi Iida, Tetsushi Makino, Shigeyuki Hamano, Naoyoshi Kameda, Tomohiko Inada