Patents Assigned to Tanaka Chemical Corporation
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Publication number: 20180159127Abstract: A positive electrode active material for a lithium secondary cell, having a layered structure and comprising at least nickel, cobalt and manganese, the positive electrode active material satisfying requirements (1), (2) and (3) below: (1) a composition represented by a composition formula: Li[Lix(Ni?Co?Mn?M?)1-x]O2, wherein 0?x?0.10, 0.30<??0.34, 0.30<??0.34, 0.32??<0.40, 0???0.10, ?<?, ?+?+?+?=1, M represents at least one metal selected from the group consisting of Fe, Cu, Ti, Mg, Al, W, Zn, Sn, Zr, Ga and V; (2) a secondary particle diameter of 2 ?m or more and 10 ?m or less; and (3) a maximum peak value in a pore diameter range of 90 nm to 150 nm in a pore diameter distribution determined by mercury porosimetry.Type: ApplicationFiled: June 2, 2016Publication date: June 7, 2018Applicants: Sumitomo Chemical Company Limited, Tanaka Chemical CorporationInventors: Hiroyuki KURITA, Jun-ichi KAGEURA, Yuichiro IMANARI, Yasutaka IIDA, Daisuke YAMASHITA, Takaaki MASUKAWA, Hiroyuki ITO
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Publication number: 20180069236Abstract: There is provided a lithium-iron-manganese-based composite oxide capable of providing a lithium-ion secondary battery which has a high capacity retention rate in charge/discharge cycles and in which the generation of a gas caused by charge/discharge cycles is suppressed. A lithium-iron-manganese-based composite oxide having a layered rock-salt structure, wherein at least a part of the surface of a lithium-iron-manganese-based composite oxide represented by the following formula is coated with an oxide of at least one metal selected from the group consisting of La, Pr, Nd, Sm and Eu: LixM1(y-p)MnpM2(z-q)FeqO(2-?) wherein 1.05?x?1.32, 0.33?y?0.63, 0.06?z?0.50, 0<p?0.63, 0.06?q?0.50, 0???0.80, y?p, and z?q; M1 is at least one element selected from Ti and Zr; and M2 is at least one element selected from the group consisting of Co, Ni and Mn.Type: ApplicationFiled: February 9, 2016Publication date: March 8, 2018Applicants: NEC Corporation, Tanaka Chemical CorporationInventors: Ryota YUGE, Noriyuki TAMURA, Sadanori HATTORI, Mitsuharu TABUCHI, Kentaro KURATANI, Kyousuke DOUMAE, Hideka SHIBUYA
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Publication number: 20170358798Abstract: A positive electrode active material for a lithium secondary battery, including secondary particles formed by aggregation of primary particles capable of being doped and undoped with lithium ions, said positive electrode active material having: an ?-NaFeO2 type crystal structure represented by formula: Li[Lix(NiaCobMncMd)1-x]O2 (I), wherein 0?x?0.1, 0.7<a<1, 0<b<0.2, 0?c<0.2, 0<d<0.1, a+b+c+d=1, and M is at least one metal element selected from the group consisting of Fe, Cr, Ti, Mg, Al, Zr, Ca, Sc, V, Cr, Cu, Zn, Ga, Ge, Sr, Y, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, In and Sn; and a crystallite size ?/crystallite size ? ratio (?/?) of 1.60 to 2.40, wherein the crystallite size ? is within a peak region of 2?=18.7±1° and the crystallite size ? is within a peak region of 2?=44.4±1°, each determined by a powder X-ray diffraction measurement using Cu-K? radiation.Type: ApplicationFiled: December 22, 2015Publication date: December 14, 2017Applicants: SUMITOMO CHEMICAL COMPANY, LIMITED, TANAKA CHEMICAL CORPORATIONInventors: Jun-ichi KAGEURA, Hiroyuki KURITA, Yuichiro IMANARI
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Publication number: 20170237069Abstract: A positive electrode active material, which has a crystallite size ?/crystallite size ? ratio (?/?) of 1 to 1.75 or less, wherein the crystallite size ? is within a peak region of 2?=18.7±1° and the crystallite size ? is within a peak region of 2?=44.6±1°, each determined by a powder X-ray diffraction measurement using Cu-K? ray, and has a composition represented by formula (I) below: Li[Lix(NiaCobMncMd)1-x]O2??(I) wherein 0?x?0.2, 0.3<a<0.7, 0<b<0.4, 0<c<0.4, 0?d<0.1, a+b+c+d=1, and M is at least one metal selected from the group consisting of Fe, Cr, Ti, Mg, Al and Zr.Type: ApplicationFiled: October 13, 2015Publication date: August 17, 2017Applicants: SUMITOMO CHEMICAL COMPANY, LIMITED, TANAKA CHEMICAL CORPORATIONInventors: Kenji TAKAMORI, Hiroyuki KURITA, Yuichiro IMANARI, Daisuke YAMASHITA, Kimiyasu NAKAO, Kyousuke DOUMAE
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Publication number: 20170187031Abstract: The object of the present invention is to provide a positive electrode active material usable for a lithium ion battery capable of high charge/discharge cycle performance and high discharge capacity. The positive electrode active material for a lithium secondary battery has a layered structure and comprises at least nickel, cobalt and manganese. Further, the positive electrode active material satisfies requirements (1) to (3) below: (1) a primary particle size of 0.1 ?m to 1 ?m, and a 50% cumulative particle size D50 of 1 ?m to 10 ?m, (2) a ratio (D90/D10) of volume-based 90% cumulative particle size D50 to volume-based 10% cumulative particle size D10 of 2 to 6, and (3) a lithium carbonate content in a residual alkali on particle surfaces of 0.1% by mass to 0.8% by mass as measured by neutralization titration.Type: ApplicationFiled: May 27, 2015Publication date: June 29, 2017Applicants: SUMITOMO CHEMICAL COMPANY, LIMITED, TANAKA CHEMICAL CORPORATIONInventors: Hiroyuki KURITA, Kenji TAKAMORI, Yuichiro IMANARI, Takaaki MASUKAWA, Daisuke YAMASHITA, Kimiyasu NAKAO
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Publication number: 20160380263Abstract: A positive electrode active material for a lithium secondary battery, comprising a lithium-containing composite metal oxide in the form of secondary particles formed by aggregation of primary particles capable of being doped and undoped with lithium ions, each of the secondary particles having on its surface a coating layer, the positive electrode active material satisfying the following requirements (1) to (3): (1) the metal oxide has an ?-NaFeO2 type crystal structure of following formula (A): Lia(NibCocM11-b-c)O2??(A) wherein 0.9?a?1.2, 0.9?b<1, 0<c?0.1, 0.9<b+c?1, and M1 represents at least one optional metal selected from Mg, Al, Ca, Sc, Ti, V, Cr, Mn, Fe, Cu, Zn, Ga, Ge, Sr, Y, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, In and Sn; (2) the coating layer comprises Li and M2, wherein M2 represents at least one optional metal selected from Al, Ti, Zr and W; and (3) the active material has an average secondary particle diameter of 2 to 20 ?m, a BET specific surface area of 0.1 to 2.Type: ApplicationFiled: January 26, 2015Publication date: December 29, 2016Applicants: SUMITOMO CHEMICAL COMPANY, LIMITED, TANAKA CHEMICAL CORPORATIONInventors: Tetsuri NAKAYAMA, Kenji TAKAMORI, Kyousuke DOUMAE, Takashi KITAMOTO
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Publication number: 20160218360Abstract: There is provided a lithium-iron-manganese-based composite oxide capable of providing a lithium-ion secondary battery which has a high capacity retention rate in charge/discharge cycles and in which the generation of a gas caused by charge/discharge cycles is reduced. A lithium-iron-manganese-based composite oxide having a layered rock-salt structure, wherein at least a part of the surface of a lithium-iron-manganese-based composite oxide represented by the following formula (1) is coated with an inorganic material: LixM1(y-p)MnpM2(z-p)FeqO(2-?) (1) (wherein 1.05?x?1.32, 0.33?y?0.63, 0.06?z?0.50, 0<p?0.63, 0.06?q?0.50, 0???0.80, y?p, and z?q; M1 is at least one element selected from Ti and Zr; and M2 is at least one element selected from the group consisting of Co, Ni and Mn).Type: ApplicationFiled: August 19, 2014Publication date: July 28, 2016Applicants: NEC Corporation, Tanaka Chemical CorporationInventors: Kentaro NAKAHARA, Ryota YUGE, Noriyuki TAMURA, Sadanori HATTORI, Kentaro KURATANI, Kyousuke DOUMAE, Hideka SHIBUYA, Mitsuharu TABUCHI
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Patent number: 8419983Abstract: The present invention relates to a nickel oxide-stabilized zirconia composite in which nickel oxide is dispersed uniformly, a process for readily producing the composite oxide, and an anode for a solid oxide fuel cell having excellent output characteristics. More specifically, the present invention provides a nickel oxide-stabilized zirconia composite that is produced by sintering a mixture of nickel hydroxide and/or nickel carbonate and a hydroxide of stabilized zirconium.Type: GrantFiled: August 7, 2009Date of Patent: April 16, 2013Assignees: Tanaka Chemical Corporation, Daiichi Kigenso Kagaku Kogyo Co., Ltd.Inventors: Kyosuke Domae, Takeshi Usui, Tadashi Yasui, Satoshi Watanabe
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Publication number: 20110133119Abstract: The present invention relates to a nickel oxide-stabilized zirconia composite in which nickel oxide is dispersed uniformly, a process for readily producing the composite oxide, and an anode for a solid oxide fuel cell having excellent output characteristics. More specifically, the present invention provides a nickel oxide-stabilized zirconia composite that is produced by sintering a mixture of nickel hydroxide and/or nickel carbonate and a hydroxide of stabilized zirconium.Type: ApplicationFiled: August 7, 2009Publication date: June 9, 2011Applicants: TANAKA CHEMICAL CORPORATION, DAIICHI KIGENSO KAGAKU KOGYO CO., LTD.Inventors: Kyosuke Domae, Takeshi Usui, Tadashi Yasui, Satoshi Watanabe
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Patent number: 7585435Abstract: The present invention provides high density cobalt-manganese coprecipitated nickel hydroxide, particularly having a tapping density of 1.5 g/cc or greater, and a process for its production characterized by continuous supply of an aqueous solution of a nickel salt which contains a cobalt salt and a manganese salt, of a complexing agent and of an alkali metal hydroxide, into a reactor either in an inert gas atmosphere or in the presence of a reducing agent, continuous crystal growth and continuous removal.Type: GrantFiled: October 5, 2005Date of Patent: September 8, 2009Assignee: Tanaka Chemical CorporationInventors: Hiroyuki Ito, Takeshi Usui, Mamoru Shimakawa, Toyoshi Iida
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Patent number: 7585432Abstract: The present invention provides high density cobalt-manganese coprecipitated nickel hydroxide, particularly having a tapping density of 1.5 g/cc or greater, and a process for its production characterized by continuous supply of an aqueous solution of a nickel salt which contains a cobalt salt and a manganese salt, of a complexing agent and of an alkali metal hydroxide, into a reactor either in an inert gas atmosphere or in the presence of a reducing agent, continuous crystal growth and continuous removal.Type: GrantFiled: November 10, 2004Date of Patent: September 8, 2009Assignee: Tanaka Chemical CorporationInventors: Hiroyuki Ito, Takeshi Usui, Mamoru Shimakawa, Toyoshi Iida
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Patent number: 7407521Abstract: A process for production of nickel oxyhydroxide by electrolytic oxidation of nickel hydroxide in the presence of an alkali metal halide. The nickel oxyhydroxide is produced by adding nickel hydroxide particles to an aqueous solution of an alkali metal halide and stirring the mixture to prepare a nickel hydroxide slurry, and then converting a portion of the nickel hydroxide to nickel oxyhydroxide by electrolytic oxidation in the presence of the alkali metal halide.Type: GrantFiled: January 30, 2003Date of Patent: August 5, 2008Assignees: Tanaka Chemical Corporation, Kanto Gakuin University Surface Engineering Research InstituteInventors: Mamoru Shimakawa, Takeshi Usui, Hideo Honma, Taiji Nishiwaki
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Patent number: 7344803Abstract: An alkaline primary cell which is improved in reduction of self-discharge and cell capacity under storage at a high temperature, has a prolonged life and makes use of nickel oxyhydroxide is provided inexpensively. ?-Form nickel oxyhydroxide is contained in a positive electrode mixture as an active material, which contains cobalt and zinc as a substitutional element for solid solution, and has a total amount X+Y of molar ratios of cobalt atom X and zinc atom Y such that 2?X+Y?16, with a mixing ratio satisfying the relationship of Y?3/2×X+1/2 and Y?2/3×X ?1/3, and where a diffraction peak obtained as a result of measurement of X-ray powder diffraction of nickel oxyhydroxide appears only in the vicinity of 18.5° within a range of 2?=10°-30°.Type: GrantFiled: February 26, 2002Date of Patent: March 18, 2008Assignees: FDK Corporation, Tanaka Chemical CorporationInventors: Shinichi Ueki, Yoshiro Harada, Mitsuhiro Nakamura, Hiroto Sagisaka, Takeshi Miyazaki
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Publication number: 20050089756Abstract: The present invention provides high density cobalt-manganese coprecipitated nickel hydroxide, particularly having a tapping density of 1.5 g/cc or greater, and a process for its production characterized by continuous supply of an aqueous solution of a nickel salt which contains a cobalt salt and a manganese salt, of a complexing agent and of an alkali metal hydroxide, into a reactor either in an inert gas atmosphere or in the presence of a reducing agent, continuous crystal growth and continuous removal.Type: ApplicationFiled: November 10, 2004Publication date: April 28, 2005Applicant: Tanaka Chemical CorporationInventors: Hiroyuki Ito, Takeshi Usui, Mamoru Shimakawa, Toyoshi Iida
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Publication number: 20030186125Abstract: A process for production of nickel oxyhydroxide by electrolytic oxidation of nickel hydroxide in the presence of an alkali metal halide. The nickel oxyhydroxide is produced by adding nickel hydroxide particles to an aqueous solution of an alkali metal halide and stirring the mixture to prepare a nickel hydroxide slurry, and then converting a portion of the nickel hydroxide to nickel oxyhydroxide by electrolytic oxidation in the presence of the alkali metal halide.Type: ApplicationFiled: January 30, 2003Publication date: October 2, 2003Applicants: Tanaka Chemical Corporation, Kanto Gakuin University Surface Engineering Research InstituteInventors: Mamoru Shimakawa, Takeshi Usui, Hideo Honma, Taiji Nishiwaki
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Positive electrode active material and non-aqueous electrolyte secondary battery containing the same
Patent number: 6551744Abstract: The present invention discloses a non-aqueous electrolyte secondary battery comprising: a negative electrode containing metallic lithium or a substance at least capable of absorbing/desorbing lithium ion; a separator; a positive electrode; and an electrolyte, wherein the active material for the positive electrode comprises an oxide containing nickel element and manganese element in substantially the same atomic ratios. The non-aqueous electrolyte secondary battery thus fabricated is low cost in construction and has a high capacity.Type: GrantFiled: November 28, 2000Date of Patent: April 22, 2003Assignees: Matsushita Electric Industrial Co., Ltd., Osaka City Government, Tanaka Chemical CorporationInventors: Tsutomu Ohzuku, Hiroshi Yoshizawa, Masatoshi Nagayama -
Publication number: 20020053663Abstract: The present invention provides high density cobalt-manganese coprecipitated nickel hydroxide, particularly having a tapping density of 1.5 g/cc or greater, and a process for its production characterized by continuous supply of an aqueous solution of a nickel salt which contains a cobalt salt and a manganese salt, of a complexing agent and of an alkali metal hydroxide, into a reactor either in an inert gas atmosphere or in the presence of a reducing agent, continuous crystal growth and continuous removal.Type: ApplicationFiled: November 2, 2001Publication date: May 9, 2002Applicant: Tanaka Chemical CorporationInventors: Hiroyuki Ito, Takeshi Usui, Mamoru Shimakawa, Toyoshi Iida
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Patent number: 6040007Abstract: High-density nickel powders are produced by forming an .alpha.- or .beta.-cobalt hydroxide layer on the surfaces of and within pores of nickel hydroxide particles. The coated nickel hydroxide particles feature enhanced utilization as the positive electrode active material in alkali batteries and enable the capacity of the positive electrode to be increased.Type: GrantFiled: May 19, 1997Date of Patent: March 21, 2000Assignee: Tanaka Chemical CorporationInventors: Imaizumi Junichi, Kawasaki Yuri, Makino Tetsushi, Iida Toyoshi
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Patent number: 6015637Abstract: A process of preparing lithium nickel oxide as a positive electrode active material comprising: dissolving a water-soluble lithium compound and a water-soluble nickel compound in water to prepare a homogeneous aqueous solution; co-precipitating, from the aqueous solution, a lithium salt and a nickel salt which are slightly soluble in water; isolating the resulting co-precipitate and calcining the co-precipitate to obtain lithium nickel oxide.Type: GrantFiled: September 30, 1997Date of Patent: January 18, 2000Assignees: Sharp Kabushiki Kaisha, Tanaka Chemical CorporationInventors: Takehito Mitate, Naoto Torata, Kazuaki Minato, Toyoshi Iida, Tetsushi Makino, Shigeyuki Hamano, Naoyoshi Kameda
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Patent number: 5985488Abstract: A process for preparing lithium nickeloxide (LiNiO.sub.2) for use as a positive electrode active material for a nonaqueous secondary battery, which comprises the steps of: (a) using as the raw materials a lithium compound and a nickel compound at least one of which has a melting point not higher than 300.degree. C.; i) in case where both of the lithium compound and the nickel compound have a melting point not higher than 300.degree. C., mixing the above two compounds after their melting, or mixing the above compounds, melting the mixture and mixing the melted mixture; ii) in case where either one of the lithium compound and the nickel compound has a melting point higher than 300.degree. C., mixing said one having a melting point higher than 300.degree. C. with the remaining one before or after its melting; (b)calcining the resulting mixture at a temperature of 700.degree. C. to 950.degree. C. in air or in an atmosphere containing oxygen in a higher concentration than an atmospheric oxygen concentration.Type: GrantFiled: March 25, 1997Date of Patent: November 16, 1999Assignees: Sharp Kabushiki Kaisha, Tanaka Chemical CorporationInventors: Takehito Mitate, Naoto Torata, Tetsuya Yoneda, Kazuaki Minato, Toyoshi Iida, Tetsushi Makino, Shigeyuki Hamano, Naoyoshi Kameda, Tomohiko Inada