Patents Assigned to TEC, Inc.
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Patent number: 9705369Abstract: A method of resin-sealing a laminated core, including inserting permanent magnets 24 into magnet insertion holes 18 of a core body 15, pressing the body 15 with upper and lower dies 11, 12, and injecting resin 29 to the holes 18 from a resin reservoir 17 of the die 11 or 12 via a runner 19 in a removable cull plate 14, one end of the runner 19 having plural resin injection holes 33, 34 per hole 18. The resin 29 presses the magnets 24 in the holes 18 to one sides in a radial direction of the holes 18. Thereby, resin-sealing is performed using the plate 14 and the magnets 24 are arranged in radially outward or inward sides even with narrow gaps between the magnets 24 and the holes 18 or without resin injection holes in centers in a width direction of the holes 18.Type: GrantFiled: October 9, 2013Date of Patent: July 11, 2017Assignee: MITSUI HIGH-TEC, INC.Inventor: Hisatomo Ishimatsu
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Patent number: 9692281Abstract: There is provided a method for producing a rotor laminated core by laminating circular core pieces. The method determines a first blanking area, a second blanking area and a third blanking area in the magnetic steel board, wherein the first blanking area defines a shape of the core piece, the second blanking area defines a shape of a magnet-insertion hole, and the third blanking area defines a shape of an arbitrary part in the magnetic steel board. The method also forms a temporary aperture in the second blanking area, forms a thinning part which extends from the temporary aperture to the third blanking area, and blanks the first blanking area, the second blanking area and the third blanking area, thereby producing each circular core piece including the thinning part and magnet-insertion holes formed in a circumferential direction.Type: GrantFiled: February 12, 2014Date of Patent: June 27, 2017Assignee: MITSUI HIGH-TEC, INC.Inventors: Akihiro Hashimoto, Takahiro Shimizu
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Patent number: 9653975Abstract: A rotor having permanent magnets 10 includes: a laminated core body 13 having a shaft hole 12 in the center thereof and magnet insertion holes 15 around the shaft hole 12; permanent magnets 16 disposed in the respective magnet insertion holes 15; and first and second end face plates 18, 19 disposed on one axial end and the other axial end of the laminated core body 13, respectively, the first and second end face plates 18, 19 including first and second through holes 32, 33, respectively. The first and second through holes 32, 33 each overlap a contour of a magnet insertion hole 15 on a radially inner side or a radially outer side in a plan view, and have first and second tapered portions 34, 35 gradually expanding the diameter toward the magnet insertion hole 15, respectively.Type: GrantFiled: September 2, 2014Date of Patent: May 16, 2017Assignees: MITSUI HIGH-TEC, INC., HONDA MOTOR CO., LTD.Inventors: Hisatomo Ishimatsu, Manabu Yazaki, Koichi Ono
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Patent number: 9647518Abstract: In a method for manufacturing a laminated iron core from a thin sheet, the method includes coining the thin sheet from below to form a thinned bridge portion on an outer peripheral portion of an iron core piece, blanking the iron core piece from the thin sheet from above or below after forming the bridge portion, and laminating the iron core piece on another iron core piece to manufacture the laminated iron core.Type: GrantFiled: June 17, 2015Date of Patent: May 9, 2017Assignees: MITSUI HIGH-TEC, INC., PANASONIC CORPORATIONInventors: Akihiro Hashimoto, Tadashi Iida, Kiyomi Kawamura, Koichi Mitamura
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Patent number: 9641055Abstract: In a method for manufacturing a laminated iron core from a thin sheet, the method includes coining the thin sheet from above to form a thinned bridge portion on an outer peripheral portion of an iron core piece, blanking the iron core piece downwardly from the thin sheet using a set of an outer-shape blanking punch and a die after forming the bridge portion, wherein the outer-shape blanking punch includes a projection portion fitted into the bridge portion when blanking, and laminating the iron core piece on another iron core piece to manufacture the laminated iron core.Type: GrantFiled: June 17, 2015Date of Patent: May 2, 2017Assignees: MITSUI HIGH-TEC, INC., PANASONIC CORPORATIONInventors: Akihiro Hashimoto, Tadashi Iida, Kiyomi Kawamura, Koichi Mitamura
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Publication number: 20170087619Abstract: A blanking die apparatus includes multiple machining stations having respective cutting tools operated simultaneously to perform predetermined blanking operations on a belt-shaped workpiece fed progressively in a longitudinal direction and finally to perform a contour blanking operation on the workpiece, thereby forming core pieces used for manufacturing a laminated iron core, and an auxiliary cutting tool that forms a disposal hole by partly blanking a scrap forming area of the workpiece simultaneously with the operations of the cutting tools of the machining stations.Type: ApplicationFiled: December 12, 2016Publication date: March 30, 2017Applicant: MITSUI HIGH-TEC, INC.Inventors: Takahiro SHIMIZU, Hironosuke TANIISHI
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Publication number: 20170070128Abstract: An apparatus for inserting a magnet into a rotor iron core includes a magnet inserting unit configured to insert a permanent magnet into a magnet-insert hole formed along a lamination direction of a rotor iron core body in which a plurality of iron core pieces are laminated, and a guide member to be attached to the magnet inserting unit, and arranged in a space formed between the magnet inserting unit and the rotor iron core body and configured to communicate the magnet-insert hole of the rotor iron core body to a supply part for the permanent magnet formed in the magnet inserting unit.Type: ApplicationFiled: August 24, 2016Publication date: March 9, 2017Applicant: MITSUI HIGH-TEC, INC.Inventors: Katsumi AMANO, Hisatomo ISHIMATSU
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Patent number: 9590478Abstract: A laminated iron core manufacturing method in a blanking die apparatus having multiple machining stations is provided. The method includes feeding a belt-shaped workpiece progressively in a longitudinal direction in the blanking die apparatus, operating cutting tools provided in the respective machining stations simultaneously to perform predetermined blanking operations on the progressively fed workpiece and finally perform a contour blanking operation on the workpiece so as to form core pieces, and laminating the core pieces within or outside the blanking die apparatus to thereby manufacture a laminated iron core. An auxiliary cutting tool is operated to form a disposal hole by partly blanking a scrap forming area of the workpiece simultaneously with the operations of the cutting tools of the multiple machining stations, to thereby secure a load balance of the blanking die apparatus in the feeding direction.Type: GrantFiled: November 5, 2014Date of Patent: March 7, 2017Assignee: MITSUI HIGH-TEC, INC.Inventors: Takahiro Shimizu, Hironosuke Taniishi
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Publication number: 20170054350Abstract: An apparatus for manufacturing a laminated iron core includes a conveyance jig on which a laminated iron core body is placed, a die unit including a lower die and an upper die upwardly and downwardly movable with respect to the lower die, which holds the laminated iron core body placed on the conveyance jig from both sides in a lamination direction of the laminated iron core body between the lower die and the upper die, an injector injecting a resin into a through hole formed through the laminated iron core body held by the die unit from the lower die through the conveyance jig or the upper die, and an upward and downward movement unit capable of upwardly and downwardly moving the conveyance jig with respect to the lower die, and being provided independently from the die unit.Type: ApplicationFiled: August 15, 2016Publication date: February 23, 2017Applicant: MITSUI HIGH-TEC, INC.Inventors: Hirotoshi MABU, Hidemi SASAKI
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Publication number: 20170040850Abstract: A laminated iron core includes a plurality of iron core pieces laminated each other, each iron core piece having a thickness of 0.2 mm or less. Each of the plurality of iron core pieces includes a flat part, openings and a pair of caulking protrusions opposed and separated from each other in plan view, each caulking protrusion having one end continuing with the flat part and the other portion being separated from the flat part to be inclined in a lamination direction of the iron core pieces. The pair of caulking protrusions of each iron core piece are fitted into the openings formed in an adjacent one of the plurality of iron core pieces in the lamination direction to join the plurality of iron core pieces, and the other ends of the pair of caulking protrusions face toward each other or face in opposite directions.Type: ApplicationFiled: August 3, 2016Publication date: February 9, 2017Applicant: MITSUI HIGH-TEC, INC.Inventor: Akihiro HASHIMOTO
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Patent number: 9564790Abstract: A method for manufacturing a laminated core, in which while a laminated core body 10 formed by caulking and with permanent magnets 20 inserted in a plurality of magnet insertion holes 17, 18 is held between a resin injection die 23 and a receiving die 22 opposed to each other, resin is injected into the magnet insertion holes 17, 18 from resin reservoir portions provided to the resin injection die 23 to fix the permanent magnets 20, the method comprising: at a time of resin injection, pressing a flat press surface 24 of the resin injection die 23 against caulking portions 13 protruding from a surface of the laminated core body 10 to apply pressure thereto, thereby allowing the surface of the laminated core body 10 whereon the caulking portions 13 are formed to be pressed against the flat press surface 24 so as to prevent resin leakage.Type: GrantFiled: November 5, 2013Date of Patent: February 7, 2017Assignee: MITSUI HIGH-TEC, INC.Inventors: Akira Nagai, Jin Oda
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Patent number: 9548644Abstract: A method of resin sealing a permanent magnet in a magnet insertion portion of a laminated body, the body formed by laminating plural core sheets and including the plural portions formed around a shaft hole in a center of the plural portions, the portion connected to an internal space via an opening. The method includes a first process of positioning a blocking member blocking the opening from a side of the space in a way that the member is vertically-placed in a lower die or an upper die, while the both dies hold the body from both sides in an axial direction and close the portion; and a second process of filling a resin extruded from a resin reservoir portion provided in the die or the die into the portion having the magnet inserted and having the opening closed by the member.Type: GrantFiled: June 23, 2011Date of Patent: January 17, 2017Assignees: MITSUI HIGH-TEC, INC., TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Akira Nagai, Go Kato, Yoshitada Yamagishi
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Publication number: 20170012507Abstract: There is provided a method for manufacturing a laminated iron core. The method includes receiving a plurality of block iron cores which are temporarily laminated and ejected from a die, each block iron core being formed by laminating a plurality of iron core pieces that are blanked from a thin plate workpiece using the die, individually separating the temporarily laminated block iron cores by a block iron core separating unit, and rotating and laminating each of the separated block iron cores by a rotating and laminating unit in order different from order of lamination of the temporarily laminated block iron cores before separation in a place different from a location of the die.Type: ApplicationFiled: July 6, 2016Publication date: January 12, 2017Applicant: MITSUI HIGH-TEC, INC.Inventors: Hidemi SASAKI, Tadashi SHIBUTA
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Patent number: 9539634Abstract: A die apparatus includes a tip end part blanking punch which forms a tip end configuration of a belt-shaped sheet through a punch holding unit in an upper die. The punch holding unit includes a punch plate which holds the tip end part blanking punch, a punch plate moving mechanism which is lowered together with the upper die in a state where the punch plate is separated from the upper die when the tip end configuration of the belt-shaped sheet is formed, and holds the punch plate in a state where the punch plate is allowed to come near to the upper die when the punch plate is lifted, and an actuating mechanism which operates the punch plate moving mechanism in cooperation with a blanking or stamping operation of the upper die only when the tip end configuration of the belt-shaped sheet is formed.Type: GrantFiled: December 3, 2014Date of Patent: January 10, 2017Assignee: MITSUI HIGH-TEC, INC.Inventor: Daisuke Komiya
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Patent number: 9539799Abstract: A laminated core manufacturing method for performing rotational lamination by conveying a band-shaped material to be stamped 10 to a die apparatus to successively perform presswork, stamping out and dropping manufactured core pieces 20 into a blanking die 21 and rotating the blanking die 21 by a predetermined angle, in which a positioning mechanism for the blanking die 21, which has rotational lamination guide pins and rotational lamination guide holes 23-30, is disposed inward from both ends in a width direction of the band-shaped material to be stamped 10 and temporary holes 13-16 for the rotational lamination guide pins to be inserted are provided in the band-shaped material to be stamped 10. The structure allows downsizing of the die apparatus.Type: GrantFiled: October 1, 2012Date of Patent: January 10, 2017Assignee: MITSUI HIGH-TEC, INC.Inventors: Yukinori Oba, Hirokazu Arakawa
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Patent number: 9523216Abstract: Described herein are several versions of concealed handcuff keys including a key concealed within a pouch as a zipper pull, a key concealed as a common pen cap/clip, a key concealed as a coin, a key concealed as a bootlace/shoelace end, and a key concealed within a receiver in the back side of a belt buckle.Type: GrantFiled: July 14, 2014Date of Patent: December 20, 2016Assignee: Shomer-Tec, Inc.Inventors: Joel Jaffe, Jeffery Jaffe
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Patent number: 9520218Abstract: A method of resin-sealing for a laminated core includes the steps of: holding by sandwiching a core body 11 between a resin injection mold 20 and a supporting mold 21; extruding a molten resin using a plunger 37 from a resin reservoir pot 24 provided in the resin injection mold 20; and resin-sealing the permanent magnets 18 in the magnet insertion holes 16 and 17, wherein a material of the resin reservoir pot 24 of the resin injection mold 20 and a region through which the resin passes from the resin reservoir pot 24 is a superhard material, and wear in the resin injection mold 20 due to a flow of the resin is reduced. With this, a gap between the resin reservoir pot 24 and the resin injection mold 20 due to a difference in thermal expansion is less easily produced.Type: GrantFiled: October 22, 2013Date of Patent: December 13, 2016Assignee: MITSUI HIGH-TEC, INC.Inventor: Hirotoshi Mabu
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Patent number: 9520761Abstract: A production method for the laminated iron core includes a first process that segment iron core pieces which respectively have circular arc angles obtained by dividing 360° as an angle of circumference into m are separated from a belt shaped iron core material and mounted on a mount base, the segment iron core pieces are carried to a laminating position of a rotary laminating mechanism by a pusher and the rotary laminating mechanism including the carried segment iron core piece therein is rotated by 360°/m and a second process that the first process is repeated to form an annularly connected iron core piece in which the segment iron core pieces are annularly arranged. The second process is repeated to form a caulked and laminated iron core having a prescribed thickness. During the second process, the segment iron core pieces are caulked and laminated in the rotary laminating mechanism.Type: GrantFiled: October 16, 2013Date of Patent: December 13, 2016Assignee: MITSUI HIGH-TEC, INC.Inventors: Satoshi Matsubayashi, Yukio Matsunaga, Iwao Myojin
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Publication number: 20160354354Abstract: This disclosure concerns novel demethylpenclomedine analogs. Also disclosed are pharmaceutical compositions and methods for using such compositions to treat hyperproliferative disorders.Type: ApplicationFiled: August 16, 2016Publication date: December 8, 2016Applicant: Dekk-Tec, Inc.Inventor: Lee Roy Morgan
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Publication number: 20160356672Abstract: There is provided an apparatus for inspecting a laminated iron core in which a plurality of iron core pieces are laminated. The apparatus includes an insertion jig being movable in a lamination direction of the laminated iron core along an inspection side surface of the laminated iron core while having a gap between the insertion jig and the inspection side surface of the laminated iron core, and a detecting sensor provided on the insertion jig and detecting a contact of the moving insertion jig with a projection which occurs on the inspection side surface of the laminated iron core.Type: ApplicationFiled: June 1, 2016Publication date: December 8, 2016Applicant: MITSUI HIGH-TEC, INC.Inventors: Satoshi MATSUBAYASHI, Jin ODA, Masumori TOYONAGA