Patents Assigned to Tesla, Inc.
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Publication number: 20250256676Abstract: A resin material can be injection molded onto a thermoplastic material, thereby chemically bonding the resin material to the thermoplastic material and forming a structure comprising a first side comprising the thermoplastic material and a second side comprising the resin material.Type: ApplicationFiled: February 14, 2024Publication date: August 14, 2025Applicant: Tesla, Inc.Inventors: Shail Trivedi, Harsh Modi, Avinash Danda, Shakeel Theodore, Stuart Scolaro, Rene Sanchez Nava, Rahul Thakkar
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Patent number: 12378642Abstract: A high performance die castable aluminum alloy is described, wherein the aluminum alloy is characterized as having a high yield strength and high conductivity compared to conventional aluminum alloys, and also a high flowability and low susceptibility to hot tearing when die cast. The aluminum alloy may contain 4-6 wt. % nickel, a yield strength of at least about 90 MPa, and an electrical conductivity of at least about 48% IACS.Type: GrantFiled: August 1, 2019Date of Patent: August 5, 2025Assignee: Tesla, Inc.Inventors: Sivanesh Palanivel, Charlie Kuehmann, Jason Robert Stucki, Ethan Filip, Paul K. Edwards
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Patent number: 12377920Abstract: A vehicle aerodynamic system with dual operating modes to modify downforce across varying speed ranges and driving conditions. The system comprises multiple fans positioned in airflow pathways and deployable skirts that interact with the ground surface. In a first mode, a complete set of skirts creates a fully sealed bounded region under the vehicle with central fans generating maximum downforce at low speeds on smooth surfaces. In a second mode, a subset of skirts (primarily side skirts) modifies the bounded region while all fans operate to provide downforce in dynamic driving conditions with uneven surfaces. The system includes a control mechanism to selectively deploy skirts and operate fans based on driving conditions, optimizing between maximum downforce at low speeds and improved performance over varying terrain at higher speeds.Type: GrantFiled: April 29, 2025Date of Patent: August 5, 2025Assignee: Tesla, Inc.Inventors: James Michael Arthur Crook, Christopher Ward, David Lemire
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Patent number: 12374692Abstract: Materials and methods for preparing electrode film mixtures and electrode films including reduced damage bulk active materials are provided. In a first aspect, a method for preparing an electrode film mixture for an energy storage device is provided, comprising providing an initial binder mixture comprising a first binder and a first active material, processing the initial binder mixture under high shear to form a secondary binder mixture, and nondestructively mixing the secondary binder mixture with a second portion of active materials to form an electrode film mixture.Type: GrantFiled: March 9, 2023Date of Patent: July 29, 2025Assignee: TESLA, INC.Inventors: Ziying Wang, Haim Feigenbaum, Hieu Minh Duong
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Publication number: 20250236085Abstract: A method for texturing a substrate includes 3-D printing a pattern onto a substrate to form a texture. The pattern has a root mean square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns.Type: ApplicationFiled: February 24, 2025Publication date: July 24, 2025Applicant: Tesla, Inc.Inventors: William S. SWENEY, Michael PILLIOD, Christos GOUGOUSSIS
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Patent number: 12367405Abstract: Systems and methods include machine learning models operating at different frequencies. An example method includes obtaining images at a threshold frequency from one or more image sensors positioned about a vehicle. Location information associated with objects classified in the images is determined based on the images. The images are analyzed via a first machine learning model at the threshold frequency. For a subset of the images, the first machine learning model uses output information from a second machine learning model, the second machine learning model being performed at less than the threshold frequency.Type: GrantFiled: October 6, 2023Date of Patent: July 22, 2025Assignee: Tesla, Inc.Inventor: Anting Shen
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Patent number: 12368009Abstract: An energy storage device can include a cathode, an anode, and a separator between the cathode and the anode, where the anode and/or electrode includes an electrode film having a super-fibrillized binder material and carbon. The electrode film can have a reduced quantity of the binder material while maintaining desired mechanical and/or electrical properties. A process for fabricating the electrode film may include a fibrillization process using reduced speed and/or increased process pressure such that fibrillization of the binder material can be increased. The electrode film may include an electrical conductivity promoting additive to facilitate decreased equivalent series resistance performance. Increasing fibrillization of the binder material may facilitate formation of thinner electrode films, such as dry electrode films.Type: GrantFiled: February 8, 2023Date of Patent: July 22, 2025Assignee: Tesla, Inc.Inventors: Santhanam Raman, James Borkenhagen, Xiaomei Xi, Xiang-Rong Ye
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Patent number: 12365215Abstract: Systems, apparatuses, and methods for an enhanced heat pump are provided. An example embodiment includes a housing, the housing having a particular number of connection ports, each connection port being connected to a component of the electric vehicle, and the connection ports being configured to pass fluid; and a stemshell positioned within the housing, the stemshell comprising a plurality of channels, wherein at least a portion of the channels are in fluidic connection with the connection ports, wherein the stemshell is configured to rotate within the housing, and wherein rotation causes adjustment of the connection ports correspond which correspond to the channels.Type: GrantFiled: March 8, 2024Date of Patent: July 22, 2025Assignee: Tesla, Inc.Inventors: Prem Pinto, Daniel F. Hanks
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Patent number: 12362106Abstract: An energy storage device can include a cathode, an anode, and a separator between the cathode and the anode, and an electrolyte where the electrolyte includes one or more additives and/or solvent components selected from vinylene carbonate (VC), vinyl ethylene carbonate (VEC), dimethylacetamide (DMAc), hydro fluorinated ether branched cyclic carbonate, a hydro fluorinated ether ethylene carbonate (HFEEC), hydro fluorinated ether (HFE), and fluorinated ethylene carbonate (FEC). The electrolyte may include a carbonate based solvent and one or more solvent components and/or one or more of vinylene carbonate (VC), vinyl ethylene carbonate (VEC), dimethylacetamide (DMAc), hydro fluorinated ether branched cyclic carbonate, a hydro fluorinated ether ethylene carbonate (HFEEC), hydro fluorinated ether (HFE), and fluorinated ethylene carbonate (FEC).Type: GrantFiled: August 13, 2021Date of Patent: July 15, 2025Assignee: Tesla, Inc.Inventors: Santhanam Raman, Xiaomei Xi, Xiang-Rong Ye, Jian Hong
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Publication number: 20250225391Abstract: An image captured using a sensor on a vehicle is received and decomposed into a plurality of component images. Each component image of the plurality of component images is provided as a different input to a different layer of a plurality of layers of an artificial neural network to determine a result. The result of the artificial neural network is used to at least in part autonomously operate the vehicle.Type: ApplicationFiled: March 25, 2025Publication date: July 10, 2025Applicant: Tesla, Inc.Inventors: Timofey Uvarov, Brijesh Tripathi, Evgene Fainstain
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Publication number: 20250224025Abstract: Systems and methods that are configured to provide dynamic and continuous phase adjustment using strain-wave gearing for power transmission shafts.Type: ApplicationFiled: January 10, 2024Publication date: July 10, 2025Applicant: Tesla, Inc.Inventors: Marko Niksz, Nicolas Malecek, Christopher Enuke
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Patent number: 12355299Abstract: The systems and methods herein described isolating a circuit breaker panel for a building from a grid circuit during an event disrupting the grid circuit. In one aspect, an interrupt switch system comprises a housing configured to mate with an electric meter socket on a first side and an electric meter on a second side, the housing comprising power inputs from grid power and power outputs to a circuit breaker panel and an interrupt circuit disposed within the housing and configured to interrupt a flow of electricity from the power inputs to the power outputs.Type: GrantFiled: September 8, 2021Date of Patent: July 8, 2025Assignee: Tesla, Inc.Inventors: Kyle Breuning Evans, Adam Lydecker, Alexey Nikolaev
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Patent number: 12346816Abstract: A neural network architecture is used that reduces the processing load of implementing the neural network. This network architecture may thus be used for reduced-bit processing devices. The architecture may limit the number of bits used for processing and reduce processing to prevent data overflow at individual calculations of the neural network. To implement this architecture, the number of bits used to represent inputs at levels of the network and the related filter masks may also be modified to ensure the number of bits of the output does not overflow the resulting capacity of the reduced-bit processor. To additionally reduce the load for such a network, the network may implement a “starconv” structure that permits the incorporation of nearby nodes in a layer to balance processing requirements and permit the network to learn from context of other nodes.Type: GrantFiled: May 14, 2024Date of Patent: July 1, 2025Assignee: Tesla, Inc.Inventors: Forrest Nelson Iandola, Harsimran Singh Sidhu, Yiqi Hou
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Patent number: 12345542Abstract: Systems and methods for context sensitive user interfaces for enhanced vehicle operation. An example method is method implemented by a system of one or more processors, the system being included in a vehicle. The method includes causing presentation, via a display of the vehicle, of a unified user interface comprising a combined view which aggregates an autonomous visualization and map information, the autonomous visualization and map information being related to a zoom level, with the unified user interface being generated based on first contextual information indicative of operation of the vehicle. Second contextual information indicative of subsequent operation of the vehicle is accessed. The unified user interface is updated based on the second contextual information, with the combined view being adjusted, and with adjusting the combined view including adjusting a size of the combined view in the unified user interface or adjusting the zoom level.Type: GrantFiled: November 20, 2020Date of Patent: July 1, 2025Assignee: Tesla, Inc.Inventors: Pawel Pietryka, Jean Helfenstein
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Patent number: 12343960Abstract: A multilayer glass stack for a vehicle windshield with improved durability is described. The multilayer glass stack includes an external-facing glass layer, an internal-facing glass layer, and an adhesive interlayer positioned between the external-facing and internal-facing glass layers. The external-facing glass layer may include borosilicate and/or does not include soda lime glass. Methods of manufacturing the multilayer glass stack are also described.Type: GrantFiled: September 28, 2023Date of Patent: July 1, 2025Assignee: Tesla, Inc.Inventors: Rosemary Mottsmith, Michael Pilliod, William S. Sweney, Dante Lamastra, Christos Gougoussis
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Patent number: 12337790Abstract: A hinge assembly is provided to lift a hood of a vehicle relative to a vehicle body in anticipation of, during, or right after a collision has occurred to cushion contact with a pedestrian. The hood selectively covers a compartment of the vehicle when in a secured position. The hinge assembly includes a hinge configured to guide the hood from the secured position to both of an open position or to a pedestrian deployment position relative to the vehicle body. An actuator moves the hood from the secured position to the pedestrian deployment position. A controller controls the actuator based at least in part on a characteristic of the pedestrian.Type: GrantFiled: September 12, 2022Date of Patent: June 24, 2025Assignee: Tesla, Inc.Inventors: Rafath Rahman, Jarad Hutchinson, Norman Tieu, Tyron François, Daniel Wood
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Patent number: 12315914Abstract: An energy storage device can include a first electrode, a second electrode and a separator between the first electrode and the second electrode wherein the first electrode or the second electrode includes elemental lithium metal and carbon particles. A method for fabricating an energy storage device can include forming a first electrode and a second electrode, and inserting a separator between the first electrode and the second electrode, where forming the first electrode or the second electrode can include combining elemental lithium metal and a plurality of carbon particles.Type: GrantFiled: January 11, 2024Date of Patent: May 27, 2025Assignee: Tesla, Inc.Inventors: Hieu Minh Duong, Porter Mitchell, Mohammed-Yazid Saidi
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Patent number: 12296784Abstract: A hinge assembly is provided to lift a hood of a vehicle relative to a vehicle body in anticipation of, during, or right after a collision has occurred to cushion contact with a pedestrian. The hood selectively covers a compartment of the vehicle when in a secured position. The hinge assembly includes a hinge configured to guide the hood from the secured position to both of an open position or to a pedestrian deployment position relative to the vehicle body. An actuator moves the hood from the secured position to the pedestrian deployment position. A controller controls the actuator based at least in part on a characteristic of the pedestrian.Type: GrantFiled: September 12, 2022Date of Patent: May 13, 2025Assignee: Tesla, Inc.Inventors: Rafath Rahman, Jarad Hutchinson, Norman Tieu, Tyron François, Daniel Wood
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Patent number: 12300805Abstract: An energy storage device can include a cathode, an anode, and a separator between the cathode and the anode. At least one of the electrodes can include an electrode film prepared by a dry process. The electrode film, the electrode and/or the separator can comprise a salt, improved porosity, increased density, be prelithiated, and/or a foam. An energy storage device can include a dry composite solid polymer electrolyte (SPE) film. Process and apparatuses used for fabricating the composite solid polymer electrolyte film, electrode and/or electrode film are also described.Type: GrantFiled: November 7, 2019Date of Patent: May 13, 2025Assignee: Tesla, Inc.Inventors: Matt Petrowsky, Joon Ho Shin, Hieu Minh Duong, Vicente Tapia
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Publication number: 20250148745Abstract: Systems and methods for enhanced object detection for autonomous vehicles based on field of view. An example method includes obtaining an image from an image sensor of one or more image sensors positioned about a vehicle. A field of view for the image is determined, with the field of view being associated with a vanishing line. A crop portion corresponding to the field of view is generated from the image, with a remaining portion of the image being downsampled. Information associated with detected objects depicted in the image is outputted based on a convolutional neural network, with detecting objects being based on performing a forward pass through the convolutional neural network of the crop portion and the remaining portion.Type: ApplicationFiled: January 13, 2025Publication date: May 8, 2025Applicant: Tesla, Inc.Inventors: Anting Shen, Romi Phadte, Gayatri Joshi