Patents Assigned to Tesla, Inc.
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Patent number: 11837523Abstract: A transistor package comprising: a substrate; a first transistor in thermal contact with the substrate, wherein the transistor comprises a gate; the substrate sintered to a heat sink through a sintered layer; an encapsulant that at least partially encapsulates the first transistor; and a Kelvin connection to the transistor gate.Type: GrantFiled: October 14, 2022Date of Patent: December 5, 2023Assignee: Tesla, Inc.Inventors: Wenjun Liu, Robert James Ramm, Alan David Tepe, Colin Kenneth Campbell, Dino Sasaridis
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Patent number: 11824160Abstract: Improved battery systems have been developed for lithium-ion based batteries. The improved battery systems consist of two-additive mixtures in an electrolyte solvent. Such battery systems are prepared by assembling a positive electrode and a negative electrode in the sealed cell, removing residual water from the sealed cell, filling the sealed cell with a nonaqueous electrolyte under an inert atmosphere, vacuum-sealing the sealed cell, carrying out a formation process comprising charging and discharging the sealed cell until the sealed cell achieves an initial capacity. The nonaqueous electrolyte includes lithium ions, a first nonaqueous solvent comprising a carbonate solvent, a second nonaquaeous solvent comprising methyl acetate, and an additive mixture of a first operative additive of either vinylene carbonate or fluoroethylene carbonate and a second operative additive of 2-furanone. Gas formation is suppressed in the battery system during the formation process.Type: GrantFiled: July 5, 2018Date of Patent: November 21, 2023Assignees: Tesla, Inc., Panasonic Holdings CorporationInventors: Jeffery Raymond Dahn, Xiaowei Ma
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Patent number: 11821420Abstract: An electric pump system and method of operating the same involves pumping a fluid through a fluid passageway defined in a mechanical pump from a pump inlet to a hollow shaft of a motor, through the hollow shaft to an internal motor cavity defined by a housing of the motor, and through another fluid passageway defined in the motor housing and mechanical pump that leads to a pump outlet. The system and method further involve pumping the fluid through another fluid passageway defined in the mechanical pump from yet another pump inlet to the pump outlet. The temperature of fluid exiting the hollow shaft can be assessed and used by an electronic control unit (ECU) of the electric pump system to control the same. The electric pump system can be part of a cooling and lubrication system for an electric vehicle transmission, gearbox, differential or transfer case, for example.Type: GrantFiled: April 4, 2018Date of Patent: November 21, 2023Assignee: Tesla, Inc.Inventors: Scott Michael Graves, Eric Bellemare, Yufei Zhu, Benjamin Dellal, Diego Alberto Silva Rodriguez
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Patent number: 11816585Abstract: Systems and methods include machine learning models operating at different frequencies. An example method includes obtaining images at a threshold frequency from one or more image sensors positioned about a vehicle. Location information associated with objects classified in the images is determined based on the images. The images are analyzed via a first machine learning model at the threshold frequency. For a subset of the images, the first machine learning model uses output information from a second machine learning model, the second machine learning model being performed at less than the threshold frequency.Type: GrantFiled: December 3, 2019Date of Patent: November 14, 2023Assignee: Tesla, Inc.Inventor: Anting Shen
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Patent number: 11806968Abstract: A multilayer glass stack for a vehicle windshield with improved durability is described. The multilayer glass stack includes an external-facing glass layer, an internal-facing glass layer, and an adhesive interlayer positioned between the external-facing and internal-facing glass layers. The external-facing glass layer may include borosilicate and/or does not include soda lime glass. Methods of manufacturing the multilayer glass stack are also described.Type: GrantFiled: October 26, 2022Date of Patent: November 7, 2023Assignee: Tesla, Inc.Inventors: Rosemary Mottsmith, Michael Pilliod, William S. Sweney, Dante Lamastra, Christos Gougoussis
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Patent number: 11811066Abstract: Provided herein are dry process electrode films, and energy storage devices incorporating the same, including a microparticulate non-fibrillizable binder having certain particle sizes. The electrode films exhibit improved mechanical and processing characteristics. Also provided are methods for processing such microparticulate non-fibrillizable electrode film binders, and for incorporating the microparticulate non-fibrillizable binders in electrode films.Type: GrantFiled: November 11, 2022Date of Patent: November 7, 2023Assignee: TESLA, INC.Inventors: Ziying Wang, Hieu Minh Duong, Yudi Yudi, Joon Ho Shin, Prince Magsino
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Patent number: 11807067Abstract: A vehicle thermal management system includes a vehicle heat pump system, a battery system coolant loop, a drive train coolant loop, and control electronics. The vehicle heat pump system includes a compressor, a cabin condenser, a cabin evaporator, a cabin blower, and a chiller. The battery system coolant loop is in thermal communication with a battery system and with the chiller and selectively in thermal communication with the drive train coolant loop. The control electronics control the components of the vehicle thermal management system to heat the cabin, cool the cabin, heat the battery system, cool the battery system, and cool the drive train. The control electronics may control the compressor to operate in an efficient mode or a lossy mode in which the compressor generates heat. The control electronics may also control the components of the vehicle thermal management system to precondition the battery.Type: GrantFiled: March 19, 2021Date of Patent: November 7, 2023Assignee: Tesla, Inc.Inventors: Nicholas Mancini, Joseph Stratford Maxwell Mardall, Jan Kopitz, Curt Raymond O'Donnell, Daniel F. Hanks, Huize Li
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Patent number: 11797304Abstract: A microprocessor system comprises a vector computational unit and a control unit. The vector computational unit includes a plurality of processing elements. The control unit is configured to provide at least a single processor instruction to the vector computational unit. The single processor instruction specifies a plurality of component instructions to be executed by the vector computational unit in response to the single processor instruction and each of the plurality of processing elements of the vector computational unit is configured to process different data elements in parallel with other processing elements in response to the single processor instruction.Type: GrantFiled: January 19, 2023Date of Patent: October 24, 2023Assignee: Tesla, Inc.Inventors: Debjit Das Sarma, Emil Talpes, Peter Joseph Bannon
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Patent number: 11790664Abstract: A system is comprised of one or more processors coupled to memory. The one or more processors are configured to receive image data based on an image captured using a camera of a vehicle and to utilize the image data as a basis of an input to a trained machine learning model to at least in part identify a distance of an object from the vehicle. The trained machine learning model has been trained using a training image and a correlated output of an emitting distance sensor.Type: GrantFiled: March 23, 2022Date of Patent: October 17, 2023Assignee: Tesla, Inc.Inventors: James Anthony Musk, Swupnil Kumar Sahai, Ashok Kumar Elluswamy
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Patent number: 11777070Abstract: Materials and methods for preparing dry cathode electrode film including reduced binder content are described. The cathode electrode film may be a self-supporting film including a single binder. The binder loading may be 3 weight % or less. In a first aspect, a method for preparing a dry free standing electrode film for an energy storage device is provided, comprising nondestructively mixing a cathode active material, a porous carbon, and optionally a conductive carbon to form an active material mixture, adding a single fibrillizable binder to the active material mixture, nondestructively mixing to form an electrode film mixture, and calendering the electrode film mixture to form a free standing electrode film.Type: GrantFiled: May 13, 2019Date of Patent: October 3, 2023Assignee: Tesla, Inc.Inventors: Yudi Yudi, Hieu Minh Duong, Joon Ho Shin
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Patent number: 11773000Abstract: Systems and methods for texturing substrates (e.g., glass, metal, and the like) and the textured substrates produced using such systems and methods are disclosed. An exemplary textured substrate includes a surface having a portion with a root-mean-square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns. An exemplary system for texturing a substrate includes a plunger with a textured surface, where a portion of the textured surface has a root-mean-square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns. An exemplary method for texturing a substrate includes the steps of generating a pattern defining a texture, and 3-D printing the pattern on the substrate to form the texture.Type: GrantFiled: January 11, 2022Date of Patent: October 3, 2023Assignee: Tesla, Inc.Inventors: William S. Sweney, Michael Pilliod, Christos Gougoussis
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Patent number: 11764432Abstract: A battery system includes multiple cells arranged in a common cell enclosure that can also be used for a structure and heat transfer fluid conduit. The battery system also includes a first collector plate. The first collector plate has multiple collector tabs that correspond to the multiple cells. Each collector tab is connected to a cathode of a corresponding cell from amongst the multiple cells present in the battery system.Type: GrantFiled: March 28, 2019Date of Patent: September 19, 2023Assignee: Tesla, Inc.Inventor: Kevin Cornelius Matthews
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Patent number: 11757093Abstract: Provided herein are energy storage device electrode films comprising a hybrid electrode film, and methods of forming such multilayer hybrid electrode films and energy storage devices comprising multilayer hybrid electrode films. Each hybrid electrode film may comprise a self-supporting dry coated active layer and a wet cast active layer, wherein each active layer comprises a binder and an active material. The binder and/or active material may be the same or different as any other active layer. The hybrid multilayer electrode film may further comprise at least one additional layer, and the hybrid multilayer electrode film may be laminated with a current collector to form an electrode.Type: GrantFiled: March 26, 2020Date of Patent: September 12, 2023Assignee: Tesla, Inc.Inventors: Joon Ho Shin, Hieu Minh Duong, Amado Marcelino Garcia Acevedo
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Patent number: 11757320Abstract: An electric motor includes a case, a stator having stator windings, a rotor having a rotor shaft, and at least one main rotor bearing coupling the rotor shaft to the case. Common mode charge builds up on the rotor due to imbalances of the stator. The at least one main rotor bearing has a first electrical resistance between the rotor shaft and the case. The electric motor further includes a rotor discharge bearing coupling the rotor shaft to the case. The rotor discharge bearing has a second electrical resistance between the rotor shaft and the case that is less than the first electrical resistance, causing the common mode charge to discharge through the rotor discharge bearing. In a differing embodiment, a rotor discharge brush coupled between the case and the rotor shaft along the longitudinal axis of the rotor shaft discharges the common mode charge.Type: GrantFiled: August 5, 2021Date of Patent: September 12, 2023Assignee: Tesla, Inc.Inventors: Scott Michael Graves, Diego Alberto Silva Rodriguez, Tyler Nils Grendahl, Alexander Hain
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Patent number: 11748620Abstract: Sensor data, including a group of time series elements, is received. A training data set is determined, including by determining for at least a selected time series element in the group of time series elements a corresponding ground truth. The corresponding ground truth is based on a plurality of time series elements in the group of time series elements. A processor is used to train a machine learning model using the training dataset.Type: GrantFiled: April 20, 2021Date of Patent: September 5, 2023Assignee: Tesla, Inc.Inventors: Ashok Kumar Elluswamy, Matthew Bauch, Christopher Payne, Andrej Karpathy, Joseph Polin
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Patent number: 11749842Abstract: A cell of an energy storage device with at least one electrode that is tabless, and methods of forming thereof, are described. The cell includes a first substrate having a first coating disposed thereon, wherein a second portion of the first substrate at a proximal end along the width of the first substrate comprises a conductive material. An inner separator is disposed over the first substrate. A second substrate is disposed over the inner separator. The second substrate has a second coating disposed thereon. The first substrate, the inner separator, and the second substrate in a successive manner, the first substrate, the inner separator, and the second substrate are rolled about a central axis.Type: GrantFiled: November 4, 2019Date of Patent: September 5, 2023Assignee: Tesla, Inc.Inventors: Kunio Tsuruta, Mikel Ehrlich Dermer, Rajeev Dhiman
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Patent number: 11734562Abstract: An image captured using a sensor on a vehicle is received and decomposed into a plurality of component images. Each component image of the plurality of component images is provided as a different input to a different layer of a plurality of layers of an artificial neural network to determine a result. The result of the artificial neural network is used to at least in part autonomously operate the vehicle.Type: GrantFiled: December 16, 2021Date of Patent: August 22, 2023Assignee: Tesla, Inc.Inventors: Timofey Uvarov, Brijesh Tripathi, Evgene Fainstain
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Patent number: 11734095Abstract: A system for handling errors in a neural network includes a neural network processor for executing a neural network associated with use of a vehicle. The neural network processor includes an error detector configured to detect a data error associated with execution of the neural network and a neural network controller configured to receive a report of the data error from the error detector. In response to receiving the report, the neural network controller is further configured to signal that a pending result of the neural network is tainted without terminating execution of the neural network.Type: GrantFiled: September 23, 2021Date of Patent: August 22, 2023Assignee: Tesla, Inc.Inventors: Christopher Hsiong, Emil Talpes, Debjit Das Sarma, Peter Bannon, Kevin Hurd, Benjamin Floering
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Patent number: 11728697Abstract: A stator for an electric motor is described. An example stator includes a stator core having teeth that are radially arranged about a common central axis of the stator and located in a spaced apart manner from one another. Each tooth has an inward portion and an outward portion. The example stator further includes an electrically transmissive coil of wire that is wound contiguously upon the inward portions of at least a subset of teeth from the plurality of teeth. The stator also includes wedge members that are radially arranged about the common central axis and located intermittently with the plurality of teeth such that each wedge member abuts with the outward portions of adjacently located teeth.Type: GrantFiled: January 6, 2020Date of Patent: August 15, 2023Assignee: TESLA, INC.Inventors: Kalonica Christie, James Murphy, Leif Olsen, David Nelson, Christopher Edwards
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Patent number: 11703340Abstract: A method includes: determining, based, at least in part, on a predicted driver characteristic, a first energy-versus-distance measure for a planned driving route of a vehicle, the first energy-versus-distance measure determined using an energy model; presenting the first energy-versus-distance measure on a user interface associated with the vehicle; identifying an already-driven part of the planned driving route; determining, based on information associated with the already-driven part of the planned driving route, a model error associated with the energy model; determining a second energy-versus-distance measure by modifying the first energy-versus-distance measure to account for the model error; and presenting the second energy-versus-distance measure on the user interface associated with the vehicle.Type: GrantFiled: May 10, 2019Date of Patent: July 18, 2023Assignee: Tesla, Inc.Inventors: Andrew D. Baglino, Thorsten Hayer, Brennan Boblett, Matthew Fox, Vineet H. Mehta, Keijiro Ikebe, Kevin Hsieh, Craig B. Carlson, Jeffrey B. Straubel