Patents Assigned to Tesla, Inc.
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Patent number: 11705855Abstract: Building integrated photovoltaic (BIPV) systems provide for solar panel arrays that can be aesthetically pleasing to an observer. BIPV systems can be incorporated as part of roof surfaces as built into the structure of the roof, particularly as photovoltaic modules having the appearance of a plurality of roofing tiles that each have photovoltaic cells. Each photovoltaic module may include a metal backer, photovoltaic cells, and light transmissive top sheets adhered to both the metal backer and the photovoltaic cells. BIPV systems can also include non-photovoltaic modules that appear similar to photovoltaic modules, but do not collect solar energy.Type: GrantFiled: May 7, 2021Date of Patent: July 18, 2023Assignee: Tesla, Inc.Inventors: Martin Seery, Charles Bernardo Almy, Kathryn Austin Pesce
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Patent number: 11698773Abstract: Various embodiments of the disclosure relate to an accelerated mathematical engine. In certain embodiments, the accelerated mathematical engine is applied to image processing such that convolution of an image is accelerated by using a two-dimensional matrix processor comprising sub-circuits that include an ALU, output register and shadow register. This architecture supports a clocked, two-dimensional architecture in which image data and weights are multiplied in a synchronized manner to allow a large number of mathematical operations to be performed in parallel.Type: GrantFiled: July 29, 2022Date of Patent: July 11, 2023Assignee: Tesla, Inc.Inventors: Peter Joseph Bannon, Kevin Altair Hurd, Emil Talpes
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Patent number: 11699548Abstract: A structure for forming inductor windings includes a first portion and a second portion of a clamshell casing. The first portion includes a first set of electrically conductive segments, a first inner carrier, and a first outer carrier. The second portion includes a second set of electrically conductive segments, a second inner carrier, and a second outer carrier. An inductor core is mountable between the first inner carrier and the first outer carrier within the first portion. A control assembly aligns and joins the first portion to the second portion of the clamshell casing such that the first set of electrically conductive segments arranged in the first pattern that correspond to first half-turns of the inductor windings, are attached to the second set of electrically conductive segments arranged in the second pattern that correspond to second half-turns of the inductor windings, to form continuous turns around the inductor core.Type: GrantFiled: July 29, 2022Date of Patent: July 11, 2023Assignee: Tesla, Inc.Inventor: Tobias S. Ricco
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Patent number: 11692278Abstract: A coating system includes an electrocoat (e-coat) bath having an e-coat fluid with a first amount of dissolved gases, a plurality of ultrasonic transducers mounted on at least two sides of the e-coat bath, a carrier frame and control circuitry. The control circuitry is configured to control a trajectory of a metal part dipped in the e-coat bath using the carrier frame, control the plurality of ultrasonic transducers to direct a plurality of acoustic waves at a defined ultrasonic operating frequency and at a first intensity to cause a plurality of localized pressure drops in the e-coat fluid, the first amount of dissolved gases is reduced or removed as bubbles from the e-coat fluid of the e-coat bath based on the directed plurality of acoustic waves, and increase the first intensity of the directed plurality of acoustic waves over a defined time period to accelerate dispersion of an e-coat pigment.Type: GrantFiled: December 7, 2018Date of Patent: July 4, 2023Assignee: TESLA, INC.Inventors: Gunjan Agarwal, Sundaresan Avudaiappan, Christopher Lillywhite
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Patent number: 11686384Abstract: An electric drive unit and method of assembling the same is disclosed. The electric drive unit includes a rotor having a rotor shaft, and gear shaft, where the rotor shaft is inserted into the gear shaft. The gear shaft is supported by two bearings, while the rotor shaft supported directly at one end by a bearing and at the other by the gear shaft. A wave spring is also disclosed that provides an axial loading to the rotor shaft. Also disclosed is a balancing ring secured to an end of the rotor via a locknut. The balancing ring can be machined in order to balance the rotor. The rotor shaft can be connected to the gear shaft via a spline connection. The rotor shaft can bear against the gear shaft via a pilot journal and pilot bore defined on the rotor shaft and gear shaft respectively.Type: GrantFiled: October 1, 2020Date of Patent: June 27, 2023Assignee: Tesla, Inc.Inventors: Benjamin Dellal, Scott Michael Graves, Luke Ottaway
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Patent number: 11685293Abstract: A seat system includes: a base; a seatback; at least one recliner connecting the base and the seatback to each other for pivoting of the seatback relative to the base; a slider coupled to the base and configured for sliding engagement with a track having a detent region and a tilt-and slide region; and an electronic controller, wherein without mechanical interlock between the recliner and the slider, the electronic controller causes the recliner to place the seatback in a non-passenger position when the slider is within the tilt-and-slide region, and causes the recliner to place the seatback in a passenger position when the slider is within the detent region.Type: GrantFiled: July 1, 2022Date of Patent: June 27, 2023Assignee: Tesla, Inc.Inventors: David Eduardo Banales Cano, Nathan Di Giusto
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Patent number: 11682754Abstract: An apparatus for forming an electrode film mixture can have a first source including a polymer dispersion comprising a liquid and a polymer, a second source including a second component of the electrode film mixture, and a fluidized bed coating apparatus including a first inlet configured to receive from the first source the dispersion, and a second inlet configured to receive from the second source the second component.Type: GrantFiled: January 31, 2022Date of Patent: June 20, 2023Assignee: Tesla, Inc.Inventors: Porter Mitchell, Jeffrey Nelson, Robert Crawford, Mohammed-Yazid Saidi
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Patent number: 11681649Abstract: A microprocessor system comprises a computational array and a hardware data formatter. The computational array includes a plurality of computation units that each operates on a corresponding value addressed from memory. The values operated by the computation units are synchronously provided together to the computational array as a group of values to be processed in parallel. The hardware data formatter is configured to gather the group of values, wherein the group of values includes a first subset of values located consecutively in memory and a second subset of values located consecutively in memory. The first subset of values is not required to be located consecutively in the memory from the second subset of values.Type: GrantFiled: October 22, 2021Date of Patent: June 20, 2023Assignee: Tesla, Inc.Inventors: Emil Talpes, William McGee, Peter Joseph Bannon
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Patent number: 11675358Abstract: A vehicular autonomous driving system includes a time division multiplexed (TDM) bus, an autonomous driving (AD) controller coupled to the TDM bus, and a plurality of AD sensors coupled to the TDM bus. The AD sensors are configured to collect AD data and transmit collected AD data to the AD controller on the TDM bus in an assigned time slot at a first power level. A first AD sensor of the plurality of AD sensors is configured to, based upon collected AD data, detect an AD emergency event. In response to the detection, the first AD sensor is configured to transmit an AD emergency message on the TDM bus in a non-assigned time slot and at a second power level that exceeds the first power level. The AD sensor may transmit the AD emergency message in a particular sub-slot of the non-assigned time slot.Type: GrantFiled: November 9, 2020Date of Patent: June 13, 2023Assignee: Tesla, Inc.Inventor: Michael D. Cave
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Patent number: 11665108Abstract: An example SoC includes a plurality of processing systems supporting respective Quality of Service (QoS) rules, channel circuitry that is configured to service communications for the plurality of processing systems and that includes a QoS manager. The QoS manager determines that a first processing system of the plurality of processing systems that operates according to first QoS rules desires to send a communication with a first QoS selection of the first QoS rules to a second processing system that operates according to second QoS rules, determines available communication receipt resources of the second processing system of the plurality of processing systems, the second processing system supporting second QoS rules, determines a communication resources allocation for the second processing system based upon the first QoS rules, the second QoS rules, and the first QoS selection, and directs the second processing system to operate according to the communication resource allocation.Type: GrantFiled: December 3, 2021Date of Patent: May 30, 2023Assignee: Tesla, Inc.Inventor: David Glasco
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Patent number: 11661028Abstract: A system for detecting improper usage of a seatbelt of a vehicle includes a vehicle seat having a seat cushion and a seat back. A shoulder belt and a lap belt are intended to restrain an occupant sitting on the vehicle seat. The system includes a sensor module associated with the shoulder belt and the lap belt. The sensor module generates signals indicative of at least one parameter associated with the vehicle seat, the shoulder belt, and the lap belt when the occupant is sitting on the vehicle seat. The system also includes a controller that receives the signals indicative of the at least one parameter associated with the seat back, the shoulder belt, and the lap belt. The controller analyzes the received one or more signals, and determines whether the seatbelt is being used improperly by the occupant, based on the analysis.Type: GrantFiled: January 11, 2021Date of Patent: May 30, 2023Assignee: Tesla, Inc.Inventor: Forrest Wen Liau
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Patent number: 11646868Abstract: An autonomous driving controller includes a plurality of parallel processors operating on common input data received from the plurality of autonomous driving sensors. Each of the plurality of parallel processors includes communication circuitry, a general processor, a security processor subsystem (SCS), and a safety subsystem (SMS). The communication circuitry supports communications between the plurality of parallel processors, including inter-processor communications between the general processors of the plurality of parallel processors, communications between the SCSs of the plurality of parallel processors using SCS cryptography, and communications between the SMSs of the plurality of parallel processors using SMS cryptography, the SMS cryptography differing from the SCS cryptography. The SCS and/or the SMS may each include dedicated hardware and/or memory to support the communications.Type: GrantFiled: April 20, 2021Date of Patent: May 9, 2023Assignee: Tesla, Inc.Inventors: Thaddeus Fortenberry, Samuel Douglas Crowder, Patryk Kaminski, Daniel William Bailey, David Glasco
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Patent number: 11640733Abstract: A vehicular autonomous driving system includes a fault prediction unit, including a processor and memory, configured to predict a potential future fault condition by: monitoring performance data associated with the plurality of autonomous driving components; comparing the performance data associated with the plurality of autonomous driving components to a plurality of performance thresholds; and determining the potential future fault condition for one of the plurality of autonomous driving components, when the performance data associated with the one of the plurality of autonomous driving components compares unfavorably to a corresponding one of the plurality of performance thresholds.Type: GrantFiled: December 5, 2018Date of Patent: May 2, 2023Assignee: Tesla, Inc.Inventors: Atchyuth Gorti, David Glasco, Daniel William Bailey
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Patent number: 11637289Abstract: Materials and methods for preparing electrode film mixtures and electrode films including reduced damage bulk active materials are provided. In a first aspect, a method for preparing an electrode film mixture for an energy storage device is provided, comprising providing an initial binder mixture comprising a first binder and a first active material, processing the initial binder mixture under high shear to form a secondary binder mixture, and nondestructively mixing the secondary binder mixture with a second portion of active materials to form an electrode film mixture.Type: GrantFiled: April 9, 2021Date of Patent: April 25, 2023Assignee: Tesla, Inc.Inventors: Ziying Wang, Haim Feigenbaum, Hieu Minh Duong
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Patent number: 11636333Abstract: A model training and implementation pipeline trains models for individual embedded systems. The pipeline iterates through multiple models and estimates the performance of the models. During a model generation stage, the pipeline translates the description of the model together with the model parameters into an intermediate representation in a language that is compatible with a virtual machine. The intermediate representation is agnostic or independent to the configuration of the target platform. During a model performance estimation stage, the pipeline evaluates the performance of the models without training the models. Based on the analysis of the performance of the untrained models, a subset of models is selected. The selected models are then trained and the performance of the trained models are analyzed. Based on the analysis of the performance of the trained models, a single model is selected for deployment to the target platform.Type: GrantFiled: July 25, 2019Date of Patent: April 25, 2023Assignee: Tesla, Inc.Inventors: Harsimran Singh Sidhu, Paras Jagdish Jain, Daniel Paden Tomasello, Forrest Nelson Iandola
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Patent number: 11610117Abstract: Systems and methods for adapting a neural network model on a hardware platform. An example method includes obtaining neural network model information comprising decision points associated with a neural network, with one or more first decision points being associated with a layout of the neural network. Platform information associated with a hardware platform for which the neural network model information is to be adapted is accessed. Constraints associated with adapting the neural network model information to the hardware platform are determined based on the platform information, with a first constraint being associated with a processing resource of the hardware platform and with a second constraint being associated with a performance metric. A candidate configuration for the neural network is generated via execution of a satisfiability solver based on the constraints, with the candidate configuration assigns values to the plurality of decision points.Type: GrantFiled: December 27, 2019Date of Patent: March 21, 2023Assignee: Tesla, Inc.Inventor: Michael Driscoll
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Patent number: 11590829Abstract: A glass structure for a vehicle includes an outer layer of glass, an inner layer of glass, and an interlayer stack disposed between opposing surfaces of the outer layer of glass and the inner layer of glass. The interlayer stack includes at least two interlayer substrates and at least one of the interlayer substrates includes a decorative treatment. In another example, the interlayer stack includes at least two interlayer substrates and at least one of the interlayer substrates includes a functional component.Type: GrantFiled: July 26, 2019Date of Patent: February 28, 2023Assignee: Tesla, Inc.Inventors: William S. Sweney, Mike Laurin, Erin Mathews, Michael Pilliod
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Patent number: 11593119Abstract: An autonomous driving controller includes a plurality of parallel processors operating on common input data. Each of the plurality of parallel processors includes a general processor, a security processor subsystem (SCS), and a safety subsystem (SMS). The general processors, the SCSs, and the SMSs of the plurality of parallel processors are configured to first, boot the plurality of SCSs from ROM second, boot the plurality of SMSs of the plurality of parallel processors from RAM or ROM, and, third, boot the plurality of general processors of the plurality of parallel processors from RAM. Between booting of the SCSs and the SMSs, at least one of the plurality of SCSs may load SMS boot code into the RAM that is dedicated to the plurality of SMSs.Type: GrantFiled: April 18, 2019Date of Patent: February 28, 2023Assignee: Tesla, Inc.Inventors: Patryk Kaminski, Thaddeus Fortenberry, David Glasco
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Patent number: 11587741Abstract: An energy storage device can include a cathode, an anode, and a separator between the cathode and the anode, where the anode and/or electrode includes an electrode film having a super-fibrillized binder material and carbon. The electrode film can have a reduced quantity of the binder material while maintaining desired mechanical and/or electrical properties. A process for fabricating the electrode film may include a fibrillization process using reduced speed and/or increased process pressure such that fibrillization of the binder material can be increased. The electrode film may include an electrical conductivity promoting additive to facilitate decreased equivalent series resistance performance. Increasing fibrillization of the binder material may facilitate formation of thinner electrode films, such as dry electrode films.Type: GrantFiled: February 11, 2021Date of Patent: February 21, 2023Assignee: Tesla, Inc.Inventors: Santhanam Raman, James Borkenhagen, Xiaomei Xi, Xiang-Rong Ye
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Patent number: D980147Type: GrantFiled: November 21, 2019Date of Patent: March 7, 2023Assignee: Tesla, Inc.Inventors: Julien Bilodeau, Franz von Holzhausen, David Imai, Ivan Lampkin