Abstract: A battery cell assembly, including a rolled cell formed from a first electrode and a second electrode rolled together about a longitudinal axis. The rolled cell includes a primary section in which the first electrode and the second electrode overlap in a radial direction from the longitudinal axis, and a first extension end extending from a first longitudinal end of the primary section and formed from a first edge section of the first electrode. The first edge section includes a first folded portion folded to contact an adjacent portion of the first edge section. The battery cell assembly further includes a first end cap coupled to the rolled cell and contacting the first folded portion.

Abstract: Embodiments are directed to systems and methods for utilizing a two-degree-of-freedom model-following control law within an architecture of nested loop functions. This allows for the separation of command and feedback path requirements and enables the restrictions of the inner loops to be applied to the outer loop feedbacks. This method of restriction allows a better allocation of coordinated authority between the loops.

Abstract: A fitting for securing a rotor blade in pivotable engagement with a yoke that is coupled to a mast of an aircraft for rotation therewith about a mast axis has a body that extends from an inboard end to an outboard end. The body of the fitting has an opening that extends into the body from the outboard end and that is adapted to receive a root end of the blade. The body further has a first bearing race that is defined along an outer surface of the body and is located between the inboard and outboard ends. The body further has an array of apertures that is located between the inboard end and the first bearing race, each aperture adapted to receive a respective fastener for retaining the blade within the opening.

Abstract: A system for optimizing engine air-mass-flow intake of an aircraft includes a forward-facing airframe-inlet duct interoperably coupled to an inlet of an engine of the aircraft, an air-mass-flow bypass mechanism coupled to the forward-facing airframe-inlet duct and adjustable to allow a selected amount of air entering an inlet of the forward-facing airframe-inlet duct to bypass the inlet of the engine, and an air-pressure sensor arranged in the forward-facing airframe-inlet duct adjacent to the inlet of the engine. A measured value (“PT1”) from the air-pressure sensor is used to determine a degree to which the air-mass-flow bypass mechanism is to be opened.

Abstract: A method of optimizing engine air-mass-flow intake of an aircraft includes determining air mass flow (“M1”) at a forward-facing airframe inlet duct. The forward-facing airframe inlet duct includes an air-mass-flow bypass mechanism. The method also includes determining required air mass flow (“MR”) of an engine coupled to the forward-facing airframe inlet duct, determining an air-mass-flow difference (“M3”) between M1 and MR, and adjusting the air-mass-flow bypass mechanism to pass M3 such that at least a portion of M3 does not reach the engine.

Abstract: A rotorcraft includes a substantially rigid structural body. The structural body has an internal cavity and an aperture extending entirely through the structural body. The rotorcraft further includes at least one of a tail boom and a fuselage. The rotorcraft further includes a propulsion device disposed at least partially within the internal cavity and at least partially within the aperture. The propulsion device is carried by the structural body so that forces are transferred from the propulsion device to at least one of the tail boom and the fuselage via the structural body.

Abstract: An exemplary rotorcraft lockout system includes a main rotor lockout comprising a base operable to be attached to a bottom surface of a fuselage and a first and a second tension arm operable to be connected to the base and a main rotor hub, and a tail rotor lockout including a clamp operable to connect to a horizontal stabilizer, a rotor arm connector operable to connect to a tail rotor hub, and a tail rotor tension arm operable to interconnect the clamp and the rotor arm connector in tension.

Abstract: An exemplary aircraft transport jack includes a vertical structure having a vertical axis, a bottom end, and a top end, a connector above the bottom end operable to detachably secure the vertical structure to an aircraft member, a wheel assembly with wheels positioned on opposing sides of the vertical structure, and an actuator coupled to the vertical structure and the wheel assembly and operable to move the wheel assembly axially relative to the vertical structure between a lowered position with the wheels on a ground and a raised position with the bottom end on the ground and the wheels above the ground.

Abstract: An exemplary pitch link centering tool includes a rod having a longitudinal axis, a front face, a rear face, a first rod end and a second rod end, the first rod end having a first aperture with a first rotational axis, the second rod end having a second aperture with a second rotational axis, a first connector coupled to the first rod end, the first connector having a first slot extending in a first radial direction relative to the longitudinal axis and a second connector coupled to the second rod end, the second connector having a second slot extending in a second radial direction relative to the longitudinal axis different from the first radial direction.

Abstract: An off-highway recreational vehicle includes side-by-side passenger and driver seats held within a chassis. The seats sit low in the chassis and are covered by a roll-over protection system (ROPS). The vehicle is powered by an engine rearward of the seats that utilizes a continuously variable transmission (CVT) to provide power to the ground engaging members, wherein the CVT is cooled via air captured by a CVT intake body located adjacent the driver-side seat, between the frame and external panels of the utility vehicle.

Abstract: A blade pitch adjustment mechanism includes a pitch cylinder having a first face and pitch slots extending longitudinally from the first face, a blade sleeve having a second face and a blade slot extending longitudinally from the second face, the blade sleeve is configured to be rotationally positioned in the pitch cylinder with the second face located with the first face, wherein the blade slot and the pitch slots are cooperative to form keyway, corresponding to a discrete blade pitch, when the blade slot is aligned with a pitch slot.

Abstract: A method of adjusting a directional movement ability in an aircraft having two or more rotors includes receiving a desired thrust demand for each rotor of the two or more rotors, comparing the desired thrust demands to determine a maximum thrust demand, determining whether the maximum thrust demand exceeds a maximum thrust limit of the two or more rotors, and adjusting each desired thrust demand based on whether the maximum thrust demand exceeds the maximum thrust limit to provide an adjusted thrust demand for each rotor of the two or more rotors. Each rotor can be operated based on a respective adjusted thrust demand.

Abstract: An electric-powered aircraft battery pack and associated battery pack cooling system. The battery pack comprises a plurality of thermally conductive cooling plates and at least one battery cell coupled with each cooling plate. Heat generated by the battery cells is transferred by conduction to the associated cooling plate. The heat carried by the cooling plates is then transferred by convection to a fluid medium. In some embodiments, heat is transferred from the cooling plate to ambient air or ram air of the aircraft. In some embodiments, heat is transferred from the cooling plate to coolant liquid of a battery pack cooling system.

Abstract: In an embodiment, a method of monitoring force equalization (FEQ) sensors on a vehicle utilizing redundant actuation systems for one or more control surfaces includes determining, via a force sensor, a first measured force applied by a first actuation system in relation to a control surface, where the control surface is redundantly serviced by a plurality of actuation systems that include the first actuation system. The method also includes updating a measured-force time series for the first actuation system with the first measured force. The method also includes determining variation in at least a portion of the measured-force time series responsive to the updating. The method also includes identifying a first static condition in the measured-force time series in response to a determination that the variation in the measured-force time series is no greater than a minimum amount of variation.

Abstract: In an embodiment, a method of managing force equalization (FEQ) on a vehicle utilizing redundant actuation systems for one or more control surfaces includes determining, via a force sensor, a measured force applied by a first actuation system in relation to a control surface, where the control surface is redundantly serviced by a plurality of actuation systems. The method also includes updating a measured-force time series for the first actuation system with the measured force. The method also includes analyzing movement over at least a portion of the measured-force time series. The method also includes identifying a force-fight cycle in the measured-force time series. The method also includes indicating the force-fight cycle in cumulative force-fight cycle data for the first actuation system.

Abstract: A spherical bearing centrifugal force retention link includes an inboard spherical bearing to attach to a rotor hub and an outboard spherical bearing to attach to a rotor blade. In use, the inboard spherical bearing and the outboard spherical bearing react centrifugal force radially and a torsional moment of the centrifugal force link is substantially constant throughout the rotor blade pitch range.

Abstract: A fast-rope system for use with a rotary aircraft includes a tubular housing attached to an interior portion of a cabin and adjacent to an upper portion of an exit door opening of the rotary aircraft and a fast-rope frame structure rotatably coupled to the tubular housing. The fast-rope frame structure includes a cylindrical pipe contained partially within the tubular housing and operable to rotate within the tubular housing and a cantilever beam structure fixedly connected to the cylindrical pipe and configured to have a fast rope attached thereto and move in response to rotation of the cylindrical pipe within the tubular housing.

Abstract: A propulsion system for providing propulsion of an aircraft includes a plurality of electric motors coupled with a rotor of the aircraft to drive the rotor and a propulsion motor control. The propulsion motor control includes at least one processor electrically connected with at least one electric motor to actuate the at least one electric motor and at least one battery electrically connected with the at least one processor and at least one electric motor to provide power to the at least one processor and the at least one electric motor. The propulsion motor control actuates the plurality of electric motors based on a desired torque level to drive the rotor to provide propulsion of the aircraft.

Abstract: A method for reducing form drag on a tailsitter aircraft during at least one of takeoff or landing includes vertically taking off from the ground in a tailsitter orientation. The method also includes determining an actual pitch of the tail sitter aircraft in the tailsitter orientation. The method also includes determining a difference between the actual pitch and a predetermined pitch. The method also includes adjusting a heading of the tailsitter aircraft based on the difference to minimize a pitch angle to reduce the form drag on the tailsitter aircraft.

Abstract: A nonintegral cold plate is described for providing cooling of battery charging. The nonintegrated cold plate can receive and circulate coolant against a surface of a battery or of a vehicle. After charging the nonintegrated cold plate can be removed to save weight on the vehicle's payload.