Abstract: Embodiments are directed to a rotor blade comprising a blade tip attached to the outboard end of the rotor blade. The blade tip has at least two sides that are tapered together to an edge. The length of the blade tip extending away from the outboard end to the edge is a distance that is greater than half the thickness of the outboard end. When the rotor blade is operating in a folded configuration, air flows over the sides in a direction generally parallel to a longitudinal axis of the rotor blade. The sides have profiles that minimize or prevent separation of the air flow from the blade tip.

Abstract: Embodiments are directed to a blade lock comprising a fold lock adapted to prevent folding of a rotor blade in a fold-lock position and to allow folding of the rotor blade in a pitch-lock position. The blade lock further comprises a pitch lock adapted to allow pitch movement of a rotor blade in a fold-lock position and to prevent pitch movement of the rotor blade in the pitch-lock position. A spring-loaded link pivotally connects both the fold lock and the pitch lock and is adapted to provide passive, overcenter locking in the fold-lock position. An actuator is coupled to the pitch lock and is adapted to move the pitch lock and the fold lock between the fold-lock and pitch-lock positions.

Abstract: Embodiments are directed to a pitch horn assembly for an aircraft comprising a pitch horn rotatably coupled to a connector pin along a first axis using a first set of spherical bearings. The connector pin is rotatably coupled to a housing along a second axis using a second set of spherical bearings. A crank is fixedly coupled to the connector pin, wherein the pitch horn and the crank are configured to commonly rotate relative to the housing.

Abstract: One example of a mount for a rotorcraft comprises a structural support member, a bracket, and an elastomer. The bracket is configured to attach to a component of the rotorcraft. The component of the rotorcraft produces vibrations at a first frequency. The structural support member configured to transfer a weight of the component of a rotorcraft to an airframe of the rotorcraft. A rotor system of the aircraft vibrates the airframe of the rotorcraft at a second frequency. The elastomer is located between a structural support member and a bracket. The elastomer is configured to attenuate noise caused by the vibrations at the first frequency by isolating the vibrations at the first frequency from reaching the airframe of the rotorcraft while the airframe vibrates at the second frequency.

Abstract: One embodiment is an apparatus including a mold configured to manufacture a composite structure at a heated temperature. The mold includes a first mold tool configured to mold a first portion of the composite structure, wherein the first mold tool comprises a plurality of strands of a fiber-reinforced thermoplastic material, wherein the fiber-reinforced thermoplastic material comprises a thermoplastic embedded with a plurality of reinforcement fibers, wherein the plurality of reinforcement fibers is aligned within each strand of the plurality of strands; and an anisotropic thermal expansion property, wherein the anisotropic thermal expansion property is based on an orientation of the plurality of reinforcement fibers within the first mold tool; and a second mold tool configured to mold a second portion of the composite structure.

Abstract: An example of a method of manufacturing a component from a composite prepreg includes collecting a specimen from the composite prepreg and quantifying an amount of surface resin of the specimen by submerging the specimen in a container containing a fluid to determine a fluid pickup percentage. Responsive to a determination that the fluid pickup percentage exceeds a predefined threshold value, forming a component from the composite prepreg.

Abstract: An exemplary tiltrotor aircraft having a vertical takeoff and landing (VTOL) flight mode and a forward flight mode includes tiltable rotors located at forward boom ends, tiltable ducted fans located at wings aft of the forward boom ends, and aft rotors located on aft boom portions.

Abstract: A gearbox system for a rotorcraft includes a gearbox housing, an oil pump receiving bore formed into the gearbox housing and having formed therein a first opening having a first diameter and a second opening, and an oil pump positioned within the oil pump receiving bore. The second opening is bounded by a lip that extends radially into the second opening, the second opening having a second diameter that is smaller than the first diameter.

Abstract: A mounting assembly for coupling an accessory to a frame including a base configured to be coupled to the frame; the base having a hollow portion; the hollow portion including a receiving end including a tapered socket; an internal interlocking portion adjacent to the tapered socket; and a securing end opposite from the receiving end; a shaft configured to be connected to an accessory at a first end and received in the hollow portion of the base in an engaged position, the shaft including a tapered boss adjacent to the first end, the tapered boss configured to engage the tapered socket; an external interlocking portion adjacent to the tapered boss configured to engage the internal interlocking portion; and a second end opposite from the first end, the second end including a threaded surface; wherein when the shaft is in an engaged position, the shaft is static in the hollow portion.

Abstract: A material dispensing system including a first frame and a first application head. The first application head supported by the first frame including a first bias ply assembly comprising a bias ply roll supported on a bias ply dispenser unit, the first bias ply assembly configured to pass bias ply material along a bias path; and a first non-bias ply assembly comprising a non-bias ply roll supported by a non-bias ply dispenser unit, the non-bias ply assembly configured to pass non-bias ply material along a non-bias path; wherein the bias path and the non-bias path are substantially parallel. Another aspect provides a material dispensing system including a first frame and a first application head supported thereby; and a second frame and a second application head supported thereby; wherein the first frame and the second frame move in an X direction during operation. Another aspect includes preparing a composite article.

Abstract: A movable ballast system for an aircraft includes first and second ballast docks secured to the aircraft. The first ballast dock includes a first housing and a first ballast tray and a first stop plate secured within the first housing. The first ballast tray includes a plurality of channels. The second ballast dock is positioned aft of a CG of the aircraft and includes a second housing and a second ballast tray and a second stop plate secured within the second housing. The second ballast tray includes a plurality of channels. The movable ballast system includes a plurality of movable ballasts, each movable ballast of the plurality of movable ballasts being configured to fit within at least one channel of each of the plurality of channels of the first and second ballast trays.

Abstract: An aircraft including a nacelle configured as a housing for an engine and disposed at a fixed location relative a wing member; a proprotor housing coupled to the nacelle, the proprotor housing configured to selectively rotate between a horizontal orientation and a non-horizontal orientation; a door hingedly coupled to the proprotor housing by a first hinge joint and hingedly coupled to the nacelle by a second hinge joint. An aspect includes an aircraft with a proprotor coupled to a wing member, the proprotor comprising a forward portion and an aft portion; wherein the forward portion is configured to selectively pivot between a horizontal orientation and a non-horizontal orientation about a conversion axis C; and wherein when the forward portion is in a non-horizontal orientation, the aft portion is in a horizonal orientation.

Abstract: A resolver assembly for a ducted-rotor aircraft is configured to detect and measure rotation of a spindle of the aircraft. The resolver assembly includes first and second gear-driven resolvers. The first and second resolvers are coupled about a shared pivot axis and are independently pivotable about the pivot axis to maintain engagement of the first and second resolvers with the spindle of the aircraft. The resolver assembly is configured such that the first and second resolvers are biased toward the spindle. The input shafts of the first and second resolvers are spaced from the pivot axis through respective first and second distances that extend outward from the pivot axis along respective first and second radial directions. The first distance is equal to the second distance and the first radial direction is not coincident with the second radial direction.

Abstract: A rotor blade retention device for use in an aircraft having a plurality of blades includes an array of cavities, each cavity adapted to receive a portion of a tension-torsion strap therein. Each cavity is oriented such that, when the portion of the tension-torsion strap is received therein, a central plane of the tension-torsion strap is inclined relative to a blade plane of rotation defined by the plurality of blades. The retention device may have a body that defines an aperture adapted to receive a portion of a rotor mast of the aircraft, may comprise a rotor mast of the aircraft, or may comprise first and second plates that cooperate to form the array of cavities and that are adapted to receive a portion of the rotor mast of the aircraft.

Abstract: A movable ballast system for an aircraft includes first and second ballast docks secured to the aircraft. The first ballast dock includes a first housing and a first ballast tray secured within the first housing. The first ballast tray includes a plurality of channels. The second ballast dock is positioned aft of a CG of the aircraft and includes a second housing and a second ballast tray secured within the second housing. The second ballast tray includes a plurality of channels. The movable ballast system includes a plurality of movable ballasts, each movable ballast of the plurality of movable ballasts being configured to fit within at least one channel of each of the plurality of channels of the first and second ballast trays.

Abstract: A method of repairing an aircraft component having a structural core surrounded by an exterior skin of composite material includes removing damaged material from the component to create a cavity therein that exposes an undamaged portion of the structural core, applying a septum comprising composite material to the undamaged portion of the structural core within the cavity such that an orientation of fibers in the septum matches an orientation of fibers in the exterior skin, placing a repair core onto the septum in the cavity such that cells of the repair core are in alignment with cells of the undamaged portion of the structural core, inserting a shim into the cavity along a perimeter of the repair core, applying a patch that covers the cavity to the exterior skin, and co-curing the septum, shim, and patch to bond the repair core in place within the cavity.

Abstract: A rotatable nacelle includes an engine inlet configured to receive air and an inlet air management system (IAMS). The IAMS includes a primary inlet configured to selectively allow air to flow into a duct associated with the engine air inlet via the primary inlet and a secondary inlet configured to selectively allow air to flow into the duct associated with the engine air inlet via the secondary inlet. The secondary inlet is configured to receive an air filter.

Abstract: In one aspect, a heating tool includes a heat source having a discharge outlet; and a manifold including an intake conduit configured to releasably connect to the discharge outlet of the heat source and a chamber coupled to the intake conduit having a ventilation path. The chamber includes a diverging portion configured to provide uniform airflow through the ventilation path to provide heating to a surface. In an embodiment, the chamber has a first portion and a second portion configured for assembly and disassembly. A method of curing an aircraft component is provided.

Abstract: An exemplary length adjustable link includes a tube having an internal bore and internal surface, a first rod end having a first shaft disposed in a first end of the internal bore, a second rod end having a second shaft disposed in a second end of the internal bore, and a member threadably connecting the first rod end to the second rod end.

Abstract: An exemplary tiltrotor aircraft with a hybrid drive system includes a first propulsion system having a first engine and a first supplemental driver operably coupled to a first proprotor that is operable between a helicopter mode and an airplane mode and a second propulsion system having a second engine and a second supplemental driver operably coupled to a second proprotor that is operable between a helicopter mode and an airplane mode.