Abstract: A blind fastener comprises a fastener body, a stem and a shaped shear ring wire. The shear ring in one embodiment is disposed in an annular groove disposed intermediate the ends of a neck of the stem. When the fastener is installed, a bulbing portion of the shear ring upsets the tail end of the fastener and then shears at a predetermined load. An anchor portion of the shear ring travels through the fastener body, with the stem neck radially expanding the fastener to fill the hole within the workpieces being secured together. A lock ring groove is formed in the stem midsection of smaller diameter at the intersections of the stem neck and midsection. In another embodiment, the shear ring is positioned at the intersection so that the shear ring anchor portion engages the rear of a lock ring positioned in said lock ring groove.

Abstract: An apparatus for forming a return flange on the belt trim portion of a vehicle door panel includes a door panel support with a movable backing member to back a belt trim portion when the panel is clamped in place. The apparatus further includes a heater mechanism and a flange former mechanism on the machine which are sequentially advanced with respect to the clamped door panel to soften a thermoformable segment of the panel which is folded about the back-up plate.

Abstract: A direct drive servovalve wherein rotational motion of a drive motor rotor is converted into linear motion of a spool valve. The drive motor is mounted upon the valve housing through utilization of the outer surface of a bearing which supports the rotor shaft of the drive motor. The bearing fits within a recess provided in the surface of the housing and protrudes above the housing to be received within an additional recess defined within the drive motor.

Abstract: A composite gas turbine engine blade is made by braiding a plurality of fibers to form a preform having an airfoil precursor portion and an integral root precursor portion. A plurality of fiber shaping inserts are positioned in the root precursor portion, either by braiding the root precursor portion around the inserts or inserting the fiber shaping inserts into the root precursor portion after braiding, to impart an enlarged, divergent shape (e.g., dovetail precursor shape) to the braided root precursor portion. The braided preform with the enlarged, shaped root precursor portion is infiltrated with matrix material and shaped to near net shape to provide the composite blade with a dovetail shaped root.

Abstract: A shroud for a gear train (12) includes a plurality of meshing gears (14), each gear (14) having sides (14a, 14b), teeth (16) and an outer diameter (14c). The shroud (10) includes a curvilinear enclosure (20) for encircling the outer diameter (14c) of each gear (14) within the gear train (12) and for enclosing the sides (14a, 14b) adjacent to the outer diameter (14c) of each gear (14) within the gear train (12). The enclosure (20) includes a pair of side walls (20a, 20b) and an end wall (20c). The end wall (20c) includes first (36) and second (38) ports associated with ones of the plurality of gears (14) in the gear train (12), such that the first port (36) allows for cooling fluid to be injected into the enclosure (20) and the associated second port (38) allows for cooling fluid to be ejected from the enclosure (20).

Abstract: An apparatus (40) for molding a thin walled plastic shell includes a mold box (42) having an inner mold surface (48). A powder box (52) includes an internal chamber and first divider wall (54) for separating the internal chamber into at least two sections (56,58). A carrier framework (60) is removably mounted on the mold box (42) and includes a peripheral seal for perfecting a seal between the mold box (42) and the powder box (52) when the same are connected thereto. A second divider wall (64) is connectable to the first divider wall (54) separating the inner mold surface into two chambers continuous with the two sections of the powder box (52). The carrier framework (60) further includes a mold surface seal (66) for perfecting a seal between the second divider wall (64) and mold surface (48).

Abstract: A coordinate measuring machine is used to extract data points from an airfoil surface. The machine is controlled to move a probe to desired points by a generic program applicable to any airfoil and a nominal data file specific to the type of airfoil being measured containing coordinates of desired data points, surface normal vectors and optional machine control instructions arranged in the order of usage. The program reads the data file and predicts the location of corresponding data points on the surface from the file data and deviation information available from already-sampled data points on the blade. An analysis program accepts the data points, mathematically reconstructs portions of the airfoil and measures dimensions from those portions. The dimensions are compared to tolerances read from another file specific to the airfoil type.

Abstract: The fastener assembly includes a generally solid pin, positioned within a tubular fastener body and a buckle sleeve. The fastener body has a generally cylindrical configuration and includes an enlarged head adjacent one end thereof, an intermediate shank portion, and a nose portion adjacent the other end thereof. The nose portion engage the buckle sleeve, and during installation causes the buckle of the buckle sleeve to form prior to workpiece contact by the interaction between the nose portion of the fastener and the leading edge of the buckle sleeve. The sleeve buckles the intersection between a trailing section and the largest inner diameter at the end of a tapered interior section.

Abstract: A cover assembly for an air cushion restraint has a smooth cover with a layer of foam connected between the cover and a load bearing insert for covering a housing for an airbag and a gas generator which generates an inflatant for the airbag for deploying the airbag; three cutters are pivotally connected to the insert member to cut an insert cover member from the insert and to pierce the smooth outer cover member during inflation of the airbag so as to form a self-piercing cover assembly which will be cut to form a three sided opening through the cover assembly through which the airbag is deployed; the cutters are actuated by an insert cover member support system which will operate the cutters as the airbag is inflated to cause cutting edges on the cutters to pierce the smooth outer cover member. The cutters are recessed within the cover assembly to avoid incidental contact with the cutting edges prior to deployment.

Abstract: A self-adjusting slide assembly is provided for mounting a weight on gear switch to an aircraft. The slide assembly is particularly adapted for mounting on a skid equipped helicopter for responding to vertical oscillatory deflection of a cross tube of the skid landing gear. A mounting bracket is attached to the underside of the helicopter for supporting a back plate and a pair of clamp plates. A C-shaped slide member has a flange mounted between the back plate and clamp plates so as to slide vertically. Take-off and landing stresses cause the cross tube to exhibit vertical oscillatory deflection between an upper arm and a lower arm of the slide member. A microswitch mounted on the lower arm is actuated when the cross tube contacts a bottom bumper on the lower arm while the helicopter is fully on skid gear.

Abstract: A method for recovering vinyl and urethane foam from composite plastic articles for recycling by granulating the article to form separated mixed components destaticizing the separate mixed components to prevent static during cling between foam particles and vinyl shell particles; and directing the destaticized particles through a vibrating fluidized bed to separate the vinyl shell particles and the foam particles.

Abstract: A protective backing for composite sheets and a method of detecting the presence of protective backing within a stack of composite sheets. The protection of the surfaces of uncured composite sheets is provided by applying a protecting backing having a metal component to the composite sheet, which is removed prior to layup and curing of a composite laminate. Presence of the protective backing in a layup of composite sheets or a laminate made from the layup composite sheets may be detected by passing them through a sensing presence of an eddy current.

Abstract: A method for testing foam formulations for the quantitative measure of the effects of formulation and/or process variable changes on some kinds of surface problems of a molded part caused by different degrees of imperfection or voiding underneath the part surface. The molded part can be single component or composite, solid or foamed. One example of the surface problem is the so-called "measles or cellulite" problem observed on the vinyl surface of a vinyl/foam composite due to the voids or rattiness within the foam. To accomplish this result, the mold has various sized, spaced apart, aligned openings formed in each of the front and rear walls of the mold, but with the centers thereof at different elevations in the respective front and rear walls. Removable rods inserted through the aligned mold wall openings produce longitudinal openings through the part which is molded around the rods, permitting the effect thereof on the surface of the molded part to be evaluated.

Abstract: An inner door panel assembly for a vehicle door is adapted to be connected to an outer door panel to form a space therebetween for a window and a window regulator; the inner door panel assembly is an all plastic composite assembly including an inner covering on the inner surface of a molded plastic substrate. The substrate includes first and second integrally formed hollow boxes thereon faced in the direction of the interior space to absorb side impact energy directed against the side of the outer door panel.

Abstract: Disclosed is a direct drive servovalve which includes a drive motor mounted upon a housing for a reciprocally disposed spool valve wherein the rotor of the drive motor engages the spool valve. The rotational motion of the rotor is converted into linear motion in the spool-valve. The rotor of the drive motor carries a cam shaped flat washer which has surfaces engaging stop means defined by the valve housing.

Abstract: A packaging carton and insert assembly for use in packaging an article. The assembly has an outer carton and a stiffening insert. The outer carton is collapsible to form a relatively flat profile and has a non-collapsed wedge shaped profile. The insert has a general wedge shaped profile and when inserted into outer carton, wedges two opposite sides of the carton apart to prevent the carton from collapsing.

Abstract: A method for forming a 360 degree integral skin handle in a thermoplastic part for use in automotive trim products includes the steps of forming a mold with a prtial recess closed by a removable plug and thereafter selectively directing heat from a first source through the mold and from a second source through the plug to form a completely closed, curved, heated tube surface and thereafter casting thermoplastic material against the curved, heated tube surface to fuse and cure a layer of material thereon in the form of a tube skin segment which is releasable from the mold when the plug is removed. Apparatus for practicing the method includes a mold with a recess therein and a plug is supported on the mold for movement into a position for closing the tube surface and into a demolding position for releasing the molded part.

Abstract: A powered fastener installation apparatus and method wherein the successful installation of a fastener is indicated by directly detecting the event of the fastener stem breaking. The device releases any partially upset fastener before withdrawing from the workpiece so as to prevent damage to the workpiece. The fastener installation device includes means for transferring the fastener from a feed module to the pulling head and avoiding partial upsetting or disassembly of the fastener, which can lead to jamming the device. The pulling head and transfer apparatus are provided with a vacuum to retain the fastener without mechanical gripping, thereby allowing easy purging of the fastener and preventing the fastener from falling out of the device unintentionally. Moreover, use of the vacuum retention allows greater flexibility and tolerance of errors in the placement and angular orientation of the robot arm and workpiece.

Abstract: A direct drive servovalve having a stator and rotor mounted upon a housing within which a spool valve is reciprocally disposed for engagement with the rotor and movement thereby in response to the application of appropriate electrical signals. The stator assembly is adjustable and after appropriate adjustment there is provided a retainer means secured to the closed end of an isolation tube for clamping the stator assembly in place relative to the rotor assembly of the moored motor. The clamping assembly includes an annular member having a downwardly depending skirt which engages the stator. The annular member is held in place by a retainer ring threadably secured to the outer surface of the isolation tube or alternatively behind fasteners which are threadably received by the closed end of the isolation tube. A separate non load bearing housing cover is positioned over the motor.

Abstract: A cover assembly for an air cushion restraint has a smooth cover with a layer of foam between the cover and a load bearing insert for covering a housing for an airbag and a gas generator which generates an inflatant for the airbag for deploying the airbag; the cover assembly includes a single cutter which has three blade edges of a depth to cut through the layer of foam and smooth cover before a cover insert member is actuated to form a three sided opening through the cover assembly through which the airbag is deployed; the single cutter is pivoted on a retainer insert member as the airbag is inflated to cause cutting edges on the cutter to pierce the smooth outer cover member. The cutter is recessed within the cover assembly to avoid incidental contact with the cutting edges prior to deployment. The cutter is bent to be self-retained following airbag deployment to shield the cutting edges from passenger contact during secondary impacts.