Patents Assigned to The Babcock & Wilcox Company
  • Patent number: 10208951
    Abstract: A spray dryer absorber (SDA) system used to reduce the concentration of at least one acid compound in a gas utilizes low or no alkali-containing particulate compounds to prevent cementing during operation. The low or no-alkali-containing compounds may be supplied from external sources and/or from a particulate collection device located downstream of the SDA.
    Type: Grant
    Filed: September 13, 2007
    Date of Patent: February 19, 2019
    Assignee: THE BABCOCK & WILCOX COMPANY
    Inventor: Mikhail Maryamchik
  • Patent number: 10197267
    Abstract: An apparatus for using a water coil air heater with a single bank economizer. A boiler economizer arrangement includes an economizer bank which has separate hot pass bank and cold pass bank economizer portions in a parallel arrangement, each facing the same flow of hot flue gas. Feedwater enters the cold pass bank economizer where it is heated by the hot flue gas, and then flows to a water coil air heater away from the hot flue gas. The feedwater dissipates heat energy in the water coil air heater which may be used to heat air bound for combustion. The feedwater continues into the hot pass bank economizer portion of the economizer arrangement where it absorbs additional heat from the flue gas. The heated feedwater flows out of the economizer arrangement and may be subject to additional heating by a boiler or other heat exchanger.
    Type: Grant
    Filed: January 30, 2013
    Date of Patent: February 5, 2019
    Assignee: THE BABCOCK & WILCOX COMPANY
    Inventors: Jeffrey J. Gries, Larry A Hiner, William R Stirgwolt
  • Patent number: 10144661
    Abstract: The present invention relates generally to the field of emission control equipment for boilers, heaters, kilns, or other flue gas-, or combustion gas-, generating devices (e.g., those located at power plants, processing plants) and, in particular to a new and useful method and apparatus designed to improve the water supplied to non-calcium-based, aqueous wet SOx scrubbers. In another embodiment, the present invention relates to a system and method for softening water for use in non-calcium-based, aqueous wet SOx scrubbers.
    Type: Grant
    Filed: October 29, 2015
    Date of Patent: December 4, 2018
    Assignee: THE BABCOCK & WILCOX COMPANY
    Inventors: William Downs, Paul J Williams
  • Patent number: 10124968
    Abstract: A simplified submerged chain conveyor system for handling ash produced by large-scale coal fired boilers. The system incorporates an endless chain conveyor system moving a coal/ash aqueous mixture within a conveyor segment having a hydraulically closed duct. The system is adapted for retrofit applications of existing coal-fired boiler installations. In each embodiment the chain conveyor elevates the aqueous ash solution to dewater the ash. In several embodiments the boiler ash hopper is partially flooded with water and the system moves the ash mixture through a water column to the dewatering section. In one embodiment the ash mixture is not submersed but is subjected to water sprays before reaching the dewatering section. Great flexibility is provided in locating and positioning the conveyor system. One unit may be implemented to provide ash handling for multiple boilers. Embodiments are described operable in continuous or batch mode processes.
    Type: Grant
    Filed: April 18, 2017
    Date of Patent: November 13, 2018
    Assignees: THE BABCOCK & WILCOX COMPANY, BABCOCK & WILCOX LOIBL GMBH
    Inventors: Loius A Zotti, Randy Jay Reynolds, Manfred Reinsch, Karl Josef Zeitler, Austin Tyler Little
  • Patent number: 10113536
    Abstract: Methods of arranging and operating a molten salt solar thermal energy system are disclosed. Molten salt flows from a set of cold storage tanks to solar receivers which heat the molten salt to a maximum temperature of about 850° F. The heated molten salt is sent to a set of hot storage tanks. The heated molten salt is then pumped to a steam generation system to produce steam for process and/or power generation. Lower salt temperatures are useful in processes that use lower steam temperatures, such as thermal desalination. Lower salt temperatures and low chloride molten salt reduce the corrosion potential, permitting the use of lower cost alloys for the solar receivers, hot storage tanks, salt pumps, piping and instrumentation and steam generation system. Multiple sets of modular, shop assembled storage tanks are also used to reduce the amount of salt piping, simplify draining, and reduce field assembly and plant cost.
    Type: Grant
    Filed: October 5, 2015
    Date of Patent: October 30, 2018
    Assignee: THE BABCOCK & WILCOX COMPANY
    Inventors: David T Wasyluk, Kiplin C Alexander, Kenneth L Santelmann, Jason M Marshall
  • Patent number: 10018356
    Abstract: The present invention relates generally to the generation of steam via the use of a combustion process to produce heat and, in one embodiment, to a device, system and/or method that enables one to control one or more process parameters of a combustion process so as to yield at least one desirable change in at least one downstream parameter. In one embodiment, the present invention is directed to a system and/or method for controlling at least one process parameter of a combustion process so as to yield at least one desirable change in at least one downstream process parameter associated with one or more of a wet flue gas desulfurization (WFGD) unit, a particulate collection device and/or control of additives thereto and/or a nitrogen oxide control device and/or control of additives thereto and/or additives to the system.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: July 10, 2018
    Assignee: The Babcock & Wilcox Company
    Inventors: Daniel B. Johnson, Shannon R. Brown
  • Patent number: 9989244
    Abstract: A system can quickly cool and de-pressurize a boiler arrangement under non-normal operating conditions such as loss of plant power. A discharge system injects into the furnace a combined stream of steam from a steam discharge system and ambient air, thereby both cooling components of the boiler arrangement and reducing pressure in the steam/water circuit. This reduces or eliminates the additional cost associated with providing extra capacity in a steam drum and/or an independently powered boiler water pump. The system is particularly useful for quickly cooling the U-beams of a circulating fluidized bed boiler during a black plant condition.
    Type: Grant
    Filed: March 1, 2016
    Date of Patent: June 5, 2018
    Assignee: The Babcock & Wilcox Company
    Inventors: Mikhail Maryamchik, Michael J Szmania, Donald L Wietzke
  • Patent number: 9939178
    Abstract: A concentrated solar power (CSP) system includes channels arranged to convey a flowing solids medium descending under gravity. The channels form a light-absorbing surface configured to absorb solar flux from a heliostat field. The channels may be independently supported, for example by suspension, and gaps between the channels are sized to accommodate thermal expansion. The light absorbing surface may be sloped so that the inside surfaces of the channels proximate to the light absorbing surface define downward-slanting channel floors, and the flowing solids medium flows along these floors. Baffles may be disposed inside the channels and oriented across the direction of descent of the flowing solids medium. The channels may include wedge-shaped walls forming the light-absorbing surface and defining multiple-reflection light paths for solar flux from the heliostat field incident on the light-absorbing surface.
    Type: Grant
    Filed: October 6, 2014
    Date of Patent: April 10, 2018
    Assignee: The Babcock & Wilcox Company
    Inventors: Mikhail Maryamchik, Thomas J Flynn, Shengteng Hu, David L. Kraft, Jason M. Marshall, Bartev B. Sakadjian
  • Patent number: 9933154
    Abstract: The present disclosure relates to a system for producing high pressure steam from low quality feedwater for a designated process. The system includes a first closed loop in fluid communication with a boiler and a heat exchanger assembly. A first fluid flows through the first closed loop, and is of acceptable quality for use in a boiler. Heat from the boiler is transferred to a second loop through the heat exchanger assembly. The second loop includes the low quality feedwater, which is converted to high pressure steam. The high pressure steam produced from the low quality water can be used in the designated process. This reduces corrosion/downtime in the boiler that might otherwise occur if the low quality water was directly heated by the boiler.
    Type: Grant
    Filed: June 6, 2014
    Date of Patent: April 3, 2018
    Assignee: The Babcock & Wilcox Company
    Inventors: Donald E Ryan, James S Kulig, Larry A Pierson
  • Patent number: 9920924
    Abstract: A boiler is disclosed in which the furnace is divided into a lower furnace and an upper furnace. The lower furnace uses water-cooled membrane walls, while the upper furnace uses steam-cooled membrane walls that act as superheating surfaces. A steam-cooled circuit includes a steam separator, a primary superheater, and the steam-cooled membrane walls of the upper furnace. During start-up, a diversion path is opened that reduces dry steam flow through the primary superheater and increases dry steam flow through the steam-cooled membrane walls of the upper furnace. This protects the steam-cooled membrane walls from excessive thermal stresses during start-up.
    Type: Grant
    Filed: April 5, 2016
    Date of Patent: March 20, 2018
    Assignee: The Babcock & Wilcox Company
    Inventors: Eric L. Wells, Albert J Bennett, Jeremy L. Remus
  • Patent number: 9920955
    Abstract: A solar receiver includes: water jacket panels each having a light-receiving side and a back side with a watertight sealed plenum defined in-between; light apertures passing through the watertight sealed plenums to receive light from the light-receiving sides of the water jacket panels; a heat transfer medium gap defined between the back sides of the water jacket panels and a cylindrical back plate; and light channeling tubes optically coupled with the light apertures and extending into the heat transfer medium gap. In some embodiments ends of the light apertures at the light receiving side of the water jacket panel are welded together to define at least a portion of the light-receiving side. A cylindrical solar receiver may be constructed using a plurality of such water jacket panels arranged with their light-receiving sides facing outward.
    Type: Grant
    Filed: May 14, 2015
    Date of Patent: March 20, 2018
    Assignee: The Babcock & Wilcox Company
    Inventor: David T Wasyluk
  • Patent number: 9902615
    Abstract: A chemical-looping system utilizes oxygen-carrier particles to produce syngas from carbonaceous fuels. The system provides a circuitous flow path for the oxygen-carrier particles, which are used to partially oxidize the fuel to produce syngas. The circuitous flow path can proceed through a plurality of unit operations, including a reducer, a conversion reactor, an oxidizer, and a combustor. The conversion reactor is designed to partially oxidize carbonaceous fuel in co-current flow with the oxygen-carrier particles to produce syngas. In embodiments including an oxidizer, the oxidizer is designed to at partially re-oxidize the carrier particles, yielding hydrogen that can be mixed with partially oxidized products from the conversion reactor to adjust syngas quality. The combustor can be used to fully oxidize the carrier particles traveling in a closed loop. Reactions carried out in the combustor are highly exothermic and yield thermal energy that is absorbed by the carrier particles.
    Type: Grant
    Filed: July 14, 2015
    Date of Patent: February 27, 2018
    Assignee: The Babcock & Wilcox Company
    Inventors: Tritti Siengchum, Luis G Velazquez-Vargas, Thomas J Flynn, Douglas J DeVault
  • Patent number: 9901856
    Abstract: A fabric filter for separating particulate matter from a gas stream includes a filter compartment and an inlet opening for delivering at least a portion of the gas stream to the filter compartment. The fabric filter further includes one or more filter elements within the filter compartment and a louver assembly for providing access for the at least a portion of the gas stream to said filter compartment. The louver assembly has a first louver associated with the inlet opening and movable between a first-louver-first position and a first-louver-second position. The louver assembly has a second louver associated with the inlet opening and movable between a second-louver-first position and a second-louver-second position. The first louver and the second louver are movable independent of each other to facilitate or restrict fluid communication through said opening.
    Type: Grant
    Filed: February 25, 2016
    Date of Patent: February 27, 2018
    Assignee: The Babcock & Wilcox Company
    Inventor: Robert E Snyder
  • Patent number: 9896308
    Abstract: An overhead catalyst loading device eliminates the need for lower flanges of the overhead catalyst structural support frame or dedicated overhead trolley beams to prevent ash build up collecting on a selective catalytic reactor (SCR) reactor box and provides an advantageous electric hydraulic lifting mechanism suitable for integration into a SCR device. The overall width of the SCR device is reduced since the structural support frame in the SCR device fits in the gaps between catalyst blocks. The overhead electric hydraulic catalyst loading device also minimizes the chance of injury during catalyst block installation by using an electric hydraulic actuated lifting mechanism consisting of spacers and structural telescopic members which may comprise holes and pins for height adjustment to allow for loading and unloading catalyst blocks into and out of a SCR device. Methods of lifting and loading and unloading a catalyst block are also presented therein.
    Type: Grant
    Filed: October 6, 2014
    Date of Patent: February 20, 2018
    Assignee: THE BABCOCK & WILCOX COMPANY
    Inventors: Norman D Nelson, Adam N DePizzo, Walter L Calhoun
  • Patent number: 9874350
    Abstract: The present invention relates generally to the field of emission control equipment for boilers, heaters, kilns, or other flue gas-, or combustion gas-, generating devices (e.g., those located at power plants, processing plants, etc.) and, in particular to a new and useful method and apparatus for reducing or preventing the poisoning and/or contamination of an SCR catalyst. In another embodiment, the method and apparatus of the present invention is designed to protect the SCR catalyst. In still another embodiment, the present invention relates to a method and apparatus for increasing the service life and/or catalytic activity of an SCR catalyst while simultaneously controlling various emissions.
    Type: Grant
    Filed: April 7, 2014
    Date of Patent: January 23, 2018
    Assignee: The Babcock & Wilcox Company
    Inventors: Mandar R Gadgil, S. Behrooz Ghorishi, Donald P Tonn
  • Patent number: 9874346
    Abstract: A supercritical steam generator includes a downdraft furnace enclosure, a hopper tunnel, and a convection pass enclosure, with the hopper tunnel joining the downdraft furnace enclosure and convection pass enclosure together. Flue gas passes down through the downdraft furnace enclosure through the hopper tunnel and up through the convection pass enclosure. This structure permits the outlet steam terminals, which provide access to the resultant supercritical steam and/or reheat steam, to be located at a base of the steam generator rather than at the top of the steam generator as with conventional boilers. This reduces the length of the steam leads from the steam generator to a steam turbine that produces electricity using the supercritical steam.
    Type: Grant
    Filed: October 3, 2013
    Date of Patent: January 23, 2018
    Assignee: The Babcock & Wilcox Company
    Inventor: Paul S Weitzel
  • Patent number: 9829217
    Abstract: A solar power system comprises a solar receiver, a heated solids storage tank downstream of the solar receiver, a fluidized bed heat exchanger downstream of the heated solids storage tank, and means for transporting solid particles from the fluidized bed heat exchanger to a cold solids storage tank upstream of the solar receiver. The fluidized bed heat exchanger includes a first fluidized bed and a second fluidized bed. Solid particles flow through the fluidized bed heat exchanger and transfer heat energy to heating surfaces in the two fluidized beds. The system permits the solid particles to absorb more energy and permits a constant energy output from the fluidized bed heat exchanger.
    Type: Grant
    Filed: April 10, 2014
    Date of Patent: November 28, 2017
    Assignee: The Babcock & Wilcox Company
    Inventors: Mikhail Maryamchik, David L Kraft, Shengteng Hu, Andrew J Mackrory, Bartev B Sakadjian
  • Patent number: 9683735
    Abstract: A system for supporting horizontal boiler tubes comprises a support plate, a vertical stringer tube, and a shear lug. The shear lug attaches the support plate to the vertical stringer tube through a slot in the support plate. A plurality of supporting arms extend outwardly from the first and second sides perpendicular to a main body portion of the support plate. Each supporting arm includes a retaining lip extending upwardly from a distal end of the supporting arm and a rounded recess, the rounded recess and retaining lip defining a cradle within which a horizontal boiler tube may rest.
    Type: Grant
    Filed: December 18, 2014
    Date of Patent: June 20, 2017
    Assignee: The Babcock & Wilcox Company
    Inventors: Michael P Bowyer, Angela S Liberatore, Fernando B Sartori
  • Patent number: 9587827
    Abstract: A carbon monoxide (CO) boiler or steam generator having a water cooled CO boiler floor with screen gas distribution inlet to enhance distribution of CO gas in a CO boiler. Either the front or rear wall tubes of the steam generator form an integral screen and the tubes continue, forming a membraned, gas tight enclosure. The floor has a “knee” to redirect the incoming waste CO gas up into the integral screen. The screen may be provided with tube erosion shields to prevent erosion of the screen tubes and to control the distribution of waste gas across the plan area of the furnace.
    Type: Grant
    Filed: July 23, 2013
    Date of Patent: March 7, 2017
    Assignee: The Babcock & Wilcox Company
    Inventors: Eric L Wells, John A Kulig, Daniel E Knopsnider, Jr., Richard A Wessel
  • Patent number: 9581330
    Abstract: A regenerative oxidant preheater internal arrangement, including a system and method for use thereof, utilizing a unique recycle oxy-combustion methodology which includes at least two primary combustion oxidant sectors placed adjacent to both the flue gas side as well as a secondary oxidant sector positioned between the two primary sectors. A tri-sector regenerative oxidant preheater apparatus, method and arrangement for utilization with oxy-fired pulverized coal combustion power plants.
    Type: Grant
    Filed: August 18, 2014
    Date of Patent: February 28, 2017
    Assignee: The Babcock & Wilcox Company
    Inventors: Dennis K. McDonald, Kiplin C. Alexander, David L. Kraft